JLG 3369 electric Operator's And Safety Manual
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JLG 3369 electric Operator's And Safety Manual

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Operators and Safety Manual
Model
3369electric
3969electric
3120880
March 8, 2000

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  • Page 1 Operators and Safety Manual Model 3369electric 3969electric 3120880 March 8, 2000...
  • Page 2 AUSTRALIAN OFFICE EUROPEAN OFFICE CORPORATE OFFICE JLG INDUSTRIES, INC. JLG INDUSTRIES (EUROPE) JLG INDUSTRIES, INC. P.O. Box 5119 Kilmartin Place, 1 JLG Drive 11 Bolwarra Road Tannochside Park McConnellsburg, PA. Port Macquarie, Australia Uddingston, Scotland, G71 5PH 17233-9533 Telephone: 065 811111...
  • Page 3 JLG INDUSTRIES MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT. CONTACT JLG INDUSTRIES INC. OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEMS REQUIRED BY THE SAFETY RELATED BULLETINS MUST BE COM- PLETED ON THE AFFECTED JLG PRODUCT Due to continuous product improvements, JLG Industries, Inc.
  • Page 4 FOREWORD This page left blank intentionally. – JLG Sizzor – 3120880...
  • Page 5 13. Personnel shall always stand on the floor of the these requirements constitute an assumption of platform, not on boxes, planks, railing or other responsibility of liability on the part of JLG Indus- devices, for a work position. tries, Inc.
  • Page 6 FOREWORD REVISON LOG March 19, 1999 - Original Issue (This manual was part of complete manual 3120597) Pages - 3-2 - 3-5 Updated March 8, 2000 – JLG Sizzor – 3120880...

  • Page 7: Table Of Contents

    Rotating Beacon Platform/Frame ..........5-1 3120880 – JLG Sizzor –...
  • Page 8 Inspection and Repair Log ............7-1 – JLG Sizzor –...

  • Page 9: Section 1 - Safety Precautions

    If there is a question on appli- cation and or operation, JLG Industries should be con- sulted FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SECTION AND ON MACHINE MAY RESULT IN MACHINE...

  • Page 10: Electrocution Hazard

    NOTE: MAINTAIN M.S.A.D. FROM ALL OTHER CHARGED RATUS CARRYING UP TO 50,000 VOLTS. 0.3 METER LINES AND PARTS AS WELL AS THOSE SHOWN. (ONE FOOT) ADDITIONAL CLEARANCE IS REQUIRED FOR EVERY ADDITIONAL 30,000 VOLTS OR LESS. – JLG Sizzor – 3120880...

  • Page 11: Pre-Operational

    • ALWAYS USE ‘THREE POINT CONTACT’ WITH THE MACHINE. FACE THE MACHINE WHEN ENTERING OR LEAVING THE PLATFORM. ‘THREE POINT CON- TACT’ MEANS THAT TWO HANDS AND ONE FOOT OR ONE HAND AND TWO FEET ARE IN CONTACT 3120880 – JLG Sizzor –...

  • Page 12: Driving

    • DO NOT USE HIGH SPEED DRIVE IN RESTRICTED • TRANSFERS BETWEEN A STRUCTURE AND THE OR CLOS E QUARTERS OR WHEN DRIVING IN PLATFORM EXPOSE OPERATORS TO FALL POTEN- REVERSE. TIALS. THIS PRACTICE SHOULD BE DISCOURAGED – JLG Sizzor – 3120880...
  • Page 13 AND FLOOR LEVEL MACHINES ARE AWARE OF THE THEN MOVE SWITCH TO THE DESIRED POSITION. AERIAL PLATFORM’S PRESENCE. DISCONNECT OPERATE LEVERS WITH SLOW, EVEN PRESSURE. POWER TO OVERHEAD CRANES. BARRICADE FLOOR AREA IF NECESSARY. • DO NOT CARRY MATERIALS ON PLATFORM RAILING 3120880 – JLG Sizzor –...

  • Page 14: Towing And Hauling

    The specific precautions to be observed during machine BATTERIES, ETC. WHICH WOULD REDUCE THE maintenance are inserted at the appropriate point in the OVERALL WEIGHT OR BASE STABILITY OF THE manual. These precautions are, for the most part, those MACHINE. – JLG Sizzor – 3120880...

  • Page 15: Section 2. Preparation And Inspection

    NOTE: This machine requires periodic safety and mainte- 12. Steer Cylinder - No rust, nicks, scratches or foreign nance inspections by a JLG Dealer. material on piston rod; No leakage. 13. Steer Linkage - No loose or missing parts; no visible The following checklist provides a systematic inspection damage.

  • Page 16: Daily Walk-Around Inspection

    Inspection requiring daily lubrication, refer to the Lubrica- wet and loctite torque values in accordance with recom- tion Chart for specific requirements. mended shop practices. This chart is provided as an aid – JLG Sizzor – 3120880...

  • Page 17: Battery Maintenance And Charging

    5. When all cables and terminal posts have been NOTE: Battery packs are interchangeable. cleaned, ensure all cables are properly positioned and do not get pinched. Close battery compartment cover. 3120880 – JLG Sizzor –...

  • Page 18: Daily Walk-Around Inspection (Sheet 1 Of 3)

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-1. Daily Walk-Around Inspection (Sheet 1 of 3) – JLG Sizzor – 3120880...

  • Page 19: Daily Walk-Around Inspection (Sheet 2 Of 3)

    12. Hydraulic Filter - No visible damage, properly 29. Spindle and Tie Rod Assembly (right front)- No secured, no evidence of leakage. loose or missing parts, no visible damage, prop- erly secured. Figure 2-1. Daily Walk-Around Inspection (Sheet 2 of 3) 3120880 – JLG Sizzor –...

  • Page 20: Daily Walk-Around Inspection (Sheet 3 Of 3)

    32. Control Console - Switches and control lever prop- erly secured, no loose or missing parts, no visible Figure 2-1. Daily Walk-Around Inspection (Sheet 3 of 3) – JLG Sizzor – 3120880...

  • Page 21: Lubrication Diagram

    Recommended lubricating intervals are based on machine operations under normal conditions. For MAINTENANCE REQUIRING PLATFORM TO BE ELEVATED machines used in multi-shift operations and/or exposed to hostile environments or conditions, lubricating frequencies must be increased accord- ingly. 3120880 – JLG Sizzor –...
  • Page 22 SECTION 2 - PREPARATION AND INSPECTION – JLG Sizzor – 3120880...

  • Page 23: Section 3. User Responsibilities And Machine Control

    JLG Distributor before proceeding. program and check out period in order to become familiar NOTE: Manufacturer or Distributor will provide qualified per- with the characteristics prior to operating the machine.

  • Page 24: Controls And Indicators

    Stability This machine as originally manufactured by JLG when 3. LIFT SWITCH - A three position, momentary contact operated within its rated capacity on a smooth, firm and lift control switch provides raising and lowering of level supporting surface provides a stable aerial platform the platform when positioned to up or down.
  • Page 25 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-1. Ground Control Station on Machines Before Serial Number 020071522 Figure 3-2. Platform Control Station on Machines Before Serial Number 020071522 Updated 3-8-00 3120880 – JLG Sizzor –...
  • Page 26 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-3. Ground Control Station on Machines After and Including Serial Number 020071522 Figure 3-4. Platform Control Station on Machines After and Including Serial Number 020071522 Updated 3-8-00 – JLG Sizzor– 3120880...
  • Page 27 Drive speed is determined by distance the controller handle is moved forward or backward. Updated 3-8-00 3120880 – JLG Sizzor –...
  • Page 28 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-5. Symbols – JLG Sizzor– 3120880...

  • Page 29: Decal Location (Right Side & Rear)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-6. Decal Location (Right Side & Rear) 3120880 – JLG Sizzor –...

  • Page 30: Decal Location (Left Side & Front)

    SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-7. Decal Location (Left Side & Front) – JLG Sizzor– 3120880...

  • Page 31: Section 4. Machine Operation

    Motor Activation The JLG Sizzor Lift is not intended to be used to lift mate- rial other than supplies which personnel in the platform With the emergency stop switch pulled out (on), and the require to do their job.

  • Page 32: Raising And Lowering

    SECTION 4 - MACHINE OPERATION 4.6 PLATFORM HANDRAILS FOLD DOWN PROCEDURE (IN SEQUENCE) ALWAYS POSITION EMERGENCY STOP SWITCH TO THE ‘OFF’ POSITION (PUSHED IN) WHEN MACHINE IS NOT IN USE. FAILURE 1. Remove the two pins from platform extension gate TO DO SO MAY CAUSE UNNECESSARY DRAINAGE OF POWER and fold gate to the left side handrail.

  • Page 33: Parking And Stowing

    3. Maximum capacity for each model is as follows: NOTE: When parking battery powered units overnight, bat- teries should be charged in accordance with instruc- 3369 electric - 455 kg (1000 lb) tions in Section 2 to ensure readiness for following workday.

  • Page 34: Safety Prop

    SECTION 4 - MACHINE OPERATION 4.11 SAFETY PROP 4.13 MACHINE LIFTING The four slotted holes in the machine frame rails are intended for lifting the machine. When lifting the machine, attach a lifting device to each of the four slotted holes, SAFETY PROP MUST BE USED WHEN MAINTENANCE PER- ensuring that the lifting device’s are adjusted to keep the FORMED ON MACHINE REQUIRES SIZZOR ARMS TO BE RAISED.

  • Page 35: Section 5. Optional Equipment

    The bellows affords protection to the cylinder rod in either A red warning light on the control console that lights when the extended or retracted position. The bellows are the chassis is on a severe slope (over 5 degrees). installed on the lift cylinders. 3120880 – JLG Sizzor –...
  • Page 36 SECTION 5 - OPTIONAL EQUIPMENT This page left blank intentionally. – JLG Sizzor – 3120880...

  • Page 37: Section 6. Emergency Procedures

    2. Other qualified personnel on the platform may use the platform controls. DO NOT CONTINUE OPERA- TION IF CONTROLS DO NOT FUNCTION PROP- CHECK DAILY TO MAKE SURE EMERGENCY STOP SWITCH IS ERLY. FUNCTIONING AND THAT CONTROL INSTRUCTIONS ARE IN PLACE AND LEGIBLE. 3120880 – JLG Sizzor –...

  • Page 38: Incident Notification

    1. It is imperative that JLG Industries, Inc. be notified case machine controls are inadequate or malfunc- immediately of any incident involving a JLG product.

  • Page 39: Section 7 - Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Table 7-1.Inspection and Repair Log Date Comments 3120880 – JLG Sizzor –...
  • Page 40 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.Inspection and Repair Log Date Comments – JLG Sizzor – 3120880...
  • Page 41 If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 44 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.

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3969 electric

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