JLG 3369LE Operation And Safety Manual
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JLG 3369LE Operation And Safety Manual

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See also: Service Maintenance Manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
3369LE/4069LE
M3369/M4069
P/N - 3121220
ANSI
December 10, 2010
®

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Summary of Contents for JLG 3369LE

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 3369LE/4069LE M3369/M4069 P/N - 3121220 ANSI December 10, 2010 ®...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- DECAL WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121220...
  • Page 5 • Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- Compliance Information TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions • Questions Regarding Spe-...
  • Page 6 FOREWORD REVISION LOG Original Issue - May 5, 2005 Revised - May 24, 2005 Revised - August 11, 2006 Revised - March 29, 2007 Revised - May 21, 2008 Revised - December 10, 2010 – JLG Lift – 3121220...

  • Page 7: Table Of Contents

    Operator Responsibility ....2-1 PLATFORM EXTENSION ....4-2 3121220 – JLG Lift –...
  • Page 8 Wheel Installation ......6-15 Platform Caught Overhead ....5-2 SECTION - 7 - INSPECTION AND REPAIR LOG – JLG Lift – 3121220...
  • Page 9 6-11 Wheel Torque Chart ..... . . 6-16 Inspection and Repair Log ....7-1 3121220 – JLG Lift –...

  • Page 10: Section - Paragraph, Subject

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally. – JLG Lift – 3121220...

  • Page 11: Section 1. Safety Precautions

    JLG Industries, Inc. the machine has been completed under the supervision of an experienced and qualified operator.

  • Page 12: Workplace Inspection

    JLG. approved for that purpose by JLG. • All operating personnel must be familiar with the emer- • Ensure that the ground conditions are adequate to sup-...

  • Page 13: Machine Inspection

    This applies both to • Avoid accumulation of debris on platform deck. Keep machines in operation or in the stowed position. mud, oil, grease, and other slippery substances from foot- wear and platform deck. 3121220 – JLG Lift –...

  • Page 14: Trip And Fall Hazards

    • Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, • JLG Industries, Inc. recommends that all persons in the except in an emergency. platform wear a full body harness with a lanyard attached •...

  • Page 15: Electrocution Hazards

    Always maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand at all times during entry and exit. • Keep oil, mud, and slippery substances cleaned from foot- wear and the platform floor. 3121220 – JLG Lift –...

  • Page 16: Minimum Approach Distances (M.a.d.)

    50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121220...

  • Page 17: Tipping Hazards

    • The user should be familiar with the driving surface before platform. Keep all loads within the confines of the plat- driving. Do not exceed the allowable sideslope and grade form, unless authorized by JLG. while driving 3121220 – JLG Lift –...

  • Page 18: Crushing And Collision Hazards

    • Keep hands and limbs out of the scissor arm assembly tion, visibility, slope, location of personnel, and other fac- during operation. tors causing hazards of collision or injury to personnel. – JLG Lift – 3121220...

  • Page 19: Towing, Lifting, And Hauling

    • This machine should not be towed, except in the event of emergency, malfunction, power failure, or loading/unload- ing. Refer to emergency towing procedures. 3121220 – JLG Lift –...

  • Page 20: Maintenance Hazards

    • Do not contact tools or other metal objects across the bat- tery terminals. • Remove all rings, watches, and jewelry when performing any maintenance. Do not wear loose fitting clothing or 1-10 – JLG Lift – 3121220...
  • Page 21 AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 3121220 – JLG Lift – 1-11...
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-12 – JLG Lift – 3121220...

  • Page 23: Section 2. User Responsibilities, Machine Preparation And Inspection

    4. Use of approved fall protection equipment. or the job site. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal- function. 3121220 – JLG Lift –...

  • Page 24: Preparation, Inspection, And Maintenance

    JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-CERTIFIED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED The following table covers the periodic machine inspections THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PROD- and maintenance recommended by JLG Industries, Inc. UCT MODEL.

  • Page 25: Inspection And Maintenance Table

    At intervals as specified in the Service and Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Maintenance Maintenance Manual. Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121220 – JLG Lift –...

  • Page 26: Pre-Start Inspection

    Make sure none of the decals and placards are Refer to Section 4 for more specific instructions on the missing. Make sure all illegible decals and placards are operation of each function. cleaned or replaced. – JLG Lift – 3121220...

  • Page 27: Preparing The Machine For Operation

    MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL d. Ensure that all machine functions are disabled IT IS DECLARED SAFE FOR OPERATION. when the Emergency Stop Button is pushed in. 3121220 – JLG Lift –...

  • Page 28: Drive Limits

    Full Height 3° 3° side to side and/or front to rear when the platform is 3369LE/M3369 (CE) - 37 mph (16.7 m/s) windspeed option in the stowed position. < 25 ft (7.6 m) 4° 5°...

  • Page 29: Oscillating Axle Lockout Test (If Equipped)

    11. Raise machine platform approximately 7 ft (2.1 m) on 1. Place a 6 inch (15.2 cm) high block with ascension ramp the 3369LE or 9 ft (2.7 m) on the 4069LE. in front of left front wheel. 12. Place DRIVE control switch to REVERSE position and 2.

  • Page 30: Walk-Around Inspection (Sheet 1 Of 3)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 10 11 Figure 2-1. Walk-Around Inspection (Sheet 1 of 3) – JLG Lift – 3121220...

  • Page 31: General

    1. Platform Control Console - Placard secure and legi- 12. Drive Hubs - See Note ble, control lever and switches return to neutral, con- 13. Brake, Left Rear - See Note Figure 2-2. Walk-Around Inspection (Sheet 2 of 3) 3121220 – JLG Lift –...

  • Page 32: Walk-Around Inspection (Sheet 3 Of 3)

    27. Battery Charger - See Note 21. Lift Cylinder - See Note 28. Platform/Handrail Installation (Not Shown) - See Note 22. Generator Fuel Supply - See Note Figure 2-3. Walk-Around Inspection (Sheet 3 of 3) 2-10 – JLG Lift – 3121220...

  • Page 33: Limit Switch Locations

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Limit Switch Locations 1. Proximity Sensor Switch 2. Rotary Angle Sensor Switch Figure 2-4. Limit Switch Locations 3121220 – JLG Lift – 2-11...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION NOTES: 2-12 – JLG Lift – 3121220...

  • Page 35: Section 3. Machine Controls And Indicators

    OFF to prevent draining the batteries. 4. Generator Start Switch (Optional) A momentary contact, push button switch is provided to manually start the optional generator 3121220 – JLG Lift –...

  • Page 36: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS PLATFORM/GROUND CIRCUIT EMERGENCY SELECT SWITCH BREAKER STOP SWITCH HOURMETER PLATFORM OVERLOAD INDICATOR GENERATOR SYSTEM LIFT SWITCH FAULT SWITCH Figure 3-1. Ground Control Station – JLG Lift – 3121220...

  • Page 37: Platform Control Station

    For M4069 (AUS Full Drive Height Model), low drive speed is cut back to creep drive speed above 28 - 30 ft Platform Control Station (8.5 - 9.1 m) up to the maximum height of 40 ft (12.2 m). 1. Power/Emergency Stop 3121220 – JLG Lift –...
  • Page 38 NOTE: All Wheel Drive does not aid in climbing a grade. EXTENSION. 10. Horn 7. Leveling Jacks (Optional, Mandatory on M4069 AUS Full Drive Height Model) If pressed, this switch supplies power to the horn. – JLG Lift – 3121220...
  • Page 39 The Tilt Alarm Warning Horn is activated when the chas- sis is on a slope greater than what the machine is pro- grammed for and the platform is elevated. 13. Battery Charge Indicator This indicates the level of charge remaining in the batter- ies. 3121220 – JLG Lift –...

  • Page 40: Platform Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS All Wheel 1705911B Drive Platform Overload Horn Enable Drive Trigger Selector Generator Leveling Enable Switch Jacks Power/ Steer Emergency Button Stop 1705912B Speed Joystick Lift Selector Selector Figure 3-2. Platform Control Station – JLG Lift – 3121220...

  • Page 41: Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS BATTERY CHARGE INDICATOR LIFT TILT SYSTEM DRIVE FAULT LEVELING LEVELING JACKS JACKS (SET) (RETRACTED) Figure 3-3. Indicator Panel 3121220 – JLG Lift –...

  • Page 42: Decal Installation (Ansi)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-4. Decal Installation (ANSI) – JLG Lift – 3121220...

  • Page 43: Decal Location Legend (Ansi)

    1701644 USA manufactured - S/N 0200101481to present 1701509 1702153 Belgium Manufactured - S/N 1702155 1200000398 to present 1701509 1701500 1703816 1703812 1704211 1703814 1704412 1704277 1703819 3251813 1703822 26 to 33 16-18 1703687 1704911 1703818 3121220 – JLG Lift –...
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1. Decal Location Legend (ANSI) Table 3-1. Decal Location Legend (ANSI) ANSI ANSI Item Item 0270591-6 0270591-6 1703821 3369LE & M3369 1703490 1704903 4069LE & M4069 1704953 1703813 1704248 (M3369/M4069 only) 1704286 1702773...

  • Page 45: Decal Installation (Ansi Export)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS JAP AN SPEC ONL Y ALL SPEC EXCEPT JAP AN Figure 3-5. Decal Installation (ANSI Export) 3121220 – JLG Lift – 3-11...

  • Page 46: Decal Location Legend (Ansi Export)

    1705303 1705303 1705303 1705303 USA manufactured - S/N 0200108331to present Belgium manufactured - 3252191 3252191 3252191 3252191 3252191 Prior to S/N 1200000459 Belgium Manufactured - S/N 1200000459 to present 1705303 1705303 1705303 1705303 1705303 3-12 – JLG Lift – 3121220...
  • Page 47 Prior to S/N 1200000459) 1704008 1704607 1701621 1704006 1703962 1704006 (Belgium Manufactured - S/N 1200000459 to present) 1702155 1702155 1702155 1702155 1702155 1702155 1702631 1702631 1702631 1702631 1702631 1702631 1704699 1705195 1704684 1704278 1704691 1707021 3121220 – JLG Lift – 3-13...
  • Page 48 1701509 1701509 1701509 Belgium Manufactured - S/N 1200000398 to present 1701509 1701509 1701509 1701509 1701509 1701509 1703811 1703811 1703811 1703811 1703811 1703811 1703812 1703812 1703812 1703812 1703812 1703812 1703814 1703814 1703814 1703814 1703814 1703814 3-14 – JLG Lift – 3121220...
  • Page 49 1707020 1704916 1705098 1704912 1704918 1704914 1707024 1704341 1704344 1704340 1704342 1704339 1707022 1704330 1704333 1704329 1704331 1704329 1707025 1704174 1704174 1704174 1704174 1704174 1704174 103-104 3369LE & M3369 1001125438 4069LE & M4069 1001125437 3121220 – JLG Lift – 3-15...
  • Page 50 1704784 1704784 1704784 M3369 1704908 1704908 1704908 1704908 1704908 1704908 M4069 1704909 1704909 1704909 1704909 1704909 1704909 3369LE & M3369 1703490 1703490 1703490 1703490 1703490 1703490 4069LE & M4069 1704953 1704953 1704953 1704953 1704953 1704953 (M3369/M4069 only) 1704373 1704368 1704369...

  • Page 51: Decal Installation (Ce/Aus)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 38 5 20 22 Figure 3-6. Decal Installation (CE/AUS) 3121220 – JLG Lift – 3-17...

  • Page 52: Decal Location Legend (Ce/Aus)

    M3369/M4069 1 - 3 1700584 1700584 1701644 1701644 1706338 1706338 1705084 1702155 1702155 1702631 1702631 1704211 1704211 1704412 1704412 13 - 17 2901912 2901912 1701509 1701509 1703811 1703811 1703812 1703812 1703814 1703814 1704277 1704277 3-18 – JLG Lift – 3121220...
  • Page 53 1703822 1703822 26 - 32 1703687 1703687 34 - 35 1706338 1706338 1705670 1705670 1706492 1706492 1704530 (3369LE & M3369) 1704580 1706491 (3369LE only) 1703490 (3369LE & M3369) 1704953 (4069LE & M4069) 1704174 1704174 3121220 – JLG Lift – 3-19...
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-20 – JLG Lift – 3121220...

  • Page 55: Section 4. Machine Operation

    Ground Control is also to be used in Pre- Start Inspection. DO NOT LOWER WITHOUT COMPLETELY RETRACTING PLATFORM EXTENSION. 3121220 – JLG Lift –...

  • Page 56: Leveling Jacks

    1. Remove the two pins from platform extension gate and fold gate to the left side handrail. 2. Remove the pin from extension left side handrail, lift up and fold down handrail onto platform deck. – JLG Lift – 3121220...

  • Page 57: Grade And Sideslope

    SECTION 4 - MACHINE OPERATION Figure 4-1. Grade and Sideslope 3121220 – JLG Lift –...

  • Page 58: Traveling Forward And Reverse

    6. Chock at least two wheels when parking machine for an extended period of time. IF TILT ALARM IS ON WHEN PLATFORM IS RAISED, STOP DRIVING AND LOWER PLATFORM COMPLETELY, THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE RAISING PLATFORM. – JLG Lift – 3121220...

  • Page 59: Safety Prop

    At this time, the charger will shut off automatically. NOTICE NOTE: Discharged batteries will take approximately 23 hours to charge. DO NOT ATTEMPT TO LIFT MACHINE WITH A FORK TRUCK. FORK POCKETS LOCATED UNDER BATTERY PACKS ARE PROVIDED FOR LIFTING BATTERIES ONLY. 3121220 – JLG Lift –...

  • Page 60: Lifting & Tie Down Chart - Sheet 1 Of 2

    FRONT AXLE REAR AXLE WHEELBASE MODEL (lb) (lb) (in) (in) (in) 3369LE 4860 4900 9760 91.5 45.5 4069LE 5300 5260 10,560 45.9 91.5 Figure 4-2. Lifting & Tie Down Chart - Sheet 1 of 2 – JLG Lift – 3121220...

  • Page 61: Lifting & Tie Down Chart - Sheet 2 Of 2

    SECTION 4 - MACHINE OPERATION MACHINE WITHOUT LEVELING JACKS MACHINE WITH LEVELING JACKS Figure 4-3. Lifting & Tie Down Chart - Sheet 2 of 2 3121220 – JLG Lift –...
  • Page 62 SECTION 4 - MACHINE OPERATION NOTES: – JLG Lift – 3121220...

  • Page 63: Section 5. Emergency Procedures

    JLG Industries, Inc. must be notified immediately of any inci- 2. Engage the brake release on both drive hubs by loosen- dent involving a JLG product. Even if no injury or property ing the bolts, completely reversing hub caps, and damage is evident, the factory should be contacted by tele- retightening the bolts.

  • Page 64: Manual Descent System

    Platform Caught Overhead If the platform or boom becomes jammed or snagged in overhead structures or equipment, rescue platform occu- pants prior to freeing the machine. – JLG Lift – 3121220...

  • Page 65: Section 6 - General Specifications And Operator Maintenance

    Service and Maintenance Manual (CE ....3121824 jected does not exceed 2,5 m/s2. The highest root mean square Illustrated Parts Manual (CE) ......3121825 value of weighted acceleration to which the whole body is sub- jected does not exceed 0,5 m/s2. 3121220 – JLG Lift –...

  • Page 66: Operating Specifications

    (10 m) Max. Slope (Front - Back) 3° Up to 33 ft 3° Up to 40 ft 5° Up to 33 ft (10 m) 5° Up to 40 ft (12.2 m) (10 m) (12.2 m) – JLG Lift – 3121220...
  • Page 67 Max. Allowable Wind Speed (16.7 m/s machines only) 16.7m/s (Optional rating for CE Speci- (37 mph) fication only) Turning Radius: Inside 7.5 ft (2.3 m) 7.5 ft (2.3 m) Outside 16 ft (4.9 m) 16 ft (4.9 m) 3121220 – JLG Lift –...
  • Page 68 49 - 51 sec (platform empty) Max Operating Hydraulic 3000 psi (207 bar) 3000 psi (207 bar) Pressure Electrical System Voltage 48 volt 48 volt Ground Clearance 8 in (20 cm) 8 in (20 cm) – JLG Lift – 3121220...

  • Page 69: Dimensional Data

    76.5 in (1.9 m) 79 in (2 m) Hydraulic Tank 8.25 gal (31.2 l) (rails down) 121 in (3.1 m) Hydraulic System 8.5 gal(32.1 l) Machine Length 69 in (1.75 m) Machine Width Generator Crankcase 1.2 qts(1.1 l) 3121220 – JLG Lift –...

  • Page 70: Tires

    (989kg @ 221 kPa) 7730 lbs @ 90 psi (3506kg @ 621 kPa) (3506kg @ 621 kPa) Ply Rating 12 Ply 10 Ply 6 Ply 10 Ply Wheel Nut 170 ft lbs Torque (230 Nm) – JLG Lift – 3121220...

  • Page 71: Batteries (Electric Machines)

    ITY WITH THE ALGORITHM PROGRAMMING OF THE DELTA Q BATTERY CHARGER TO OPTIMIZE BATTERY LIFE AND MACHINE CYCLE TIMES. THE USE OF NON APPROVED BATTERIES IN YOUR JLG EQUIPMENT MAY RESULT IN PERFORMANCE ISSUES OR BATTERY CHARGER FAULT CODES. JLG ASSUMES NO RESPONSIBILITY FOR SERVICE OR PERFORMANCE ISSUES ARISING FROM THE USE OF NON APPROVED BATTERIES.
  • Page 72 450 Amps @ 0° F (-18° C) Reserve Capacity 80 minutes @ 80° F(27° C) Bore x Stroke 3in x 2.5 in (78mm x 64mm) Number of cylinders Horsepower 6.6HP/3600 rpm (4.9 kw/3600rpm) Fuel Type Diesel – JLG Lift – 3121220...

  • Page 73: Engine Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Figure 6-1. Engine Operating Temperature Specifications - (Kubota) Sheet 1 of 2 3121220 – JLG Lift –...

  • Page 74: Engine Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Figure 6-2. Engine Operating Temperature Specifications - (Kubota) Sheet 2 of 2 6-10 – JLG Lift – 3121220...

  • Page 75: Lubrication

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not con- tain the same required additives or be of comparable vis- Hydraulic Oil cosities.

  • Page 76: Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE 1. Sliding Wear Pads 2. Engine Compartment 3. Wheel Bearings 4. Hydraulic Oil 5. Drive Hub Figure 6-3. Operator Maintenance and Lubrication Diagram 6-12 – JLG Lift – 3121220...
  • Page 77 Interval - Check every 3 months or 150 hours; change every 6 months or 300 hours. c. Fuel Filter Lube Point - Filter Element Interval - Clean every 3 months or 150 hours; change every 6 months or 300 hours. 3121220 – JLG Lift – 6-13...

  • Page 78: Tires And Wheels

    JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. lease refer to the JLG Parts Manual for the part number of the approved tires for a For pneumatic tires, JLG Industries, Inc. recommends that when particular machine and model.

  • Page 79: Wheel Replacement

    Over-tightening will per wheel torque chart. result in breaking the studs or permanently deforming the 3121220 – JLG Lift – 6-15...

  • Page 80: Wheel Torque Chart

    145-170 ft lbs (60-70 Nm) (125-150 Nm) (200-240 Nm) Wheel nuts should be torqued after first 50 hours of opera- tion and after each wheel removal. Check torque every 3 months or 150 hours of operation. 6-16 – JLG Lift – 3121220...

  • Page 81: Section 7. Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments 3121220 – JLG Lift –...
  • Page 82 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121220...
  • Page 86 +61 2 65 810122 +44 (0)161 654 1001 JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh - JLG Singapore T. E. P. Ltd. Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 29 Tuas Ave 4...

This manual is also suitable for:

4069leM3369M4069

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