Related Manuals for JLG 2032E2
Summary of Contents for JLG 2032E2
- Page 1 Operators and Safety Manual Model 1932E2 2032E2 2632E2 2646E2 3246E2 3120854 June 25, 2004 ANSI...
- Page 3 Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
- Page 4 THE MACHINE THIS WILL HAVE A YELLOW BACKGROUND. IMPORTANT INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION AND WHICH, IF NOT FOLLOWED, MAY RESULT IN A MACHINE MAL- FUNCTIONED DAMAGE. ON THE MACHINE THIS WILL HAVE A GREEN BACKGROUND. – JLG Lift – 3120854...
- Page 5 MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER IMPORTANT JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUS- TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. IMPORTANT JLG INDUSTRIES, INC.
- Page 6 REVISION LOG Original Issue February, 1998 Revised May, 1998 Revised February, 1999 Revised November 2, 1999 Revised July 21, 2000 Revised November 16, 2001 Revised January 15, 2002 Revised June 16, 2003 Revised June 25, 2004 – JLG Lift – 3120854...
-
Page 7: Table Of Contents
Incident Notification.............5-2 SECTION 6 - INSPECTION AND REPAIR LOG 3120854 – JLG Lift –... - Page 8 Decal Location Legend - 2032E2/2632E2/2646E2 ........
-
Page 9: Section 1. Safety Precautions
JLG. questions, or additional information regarding any por- tions of this manual, contact JLG Industries, Inc. • Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel. -
Page 10: Operation
Trip and Fall Hazards instruction placards or decals are missing or illegible. • JLG Industries, Inc. recommends that all persons in the • Check the machine for modifications to original com- platform wear a full body harness with a lanyard ponents. - Page 11 Ensure machine is positioned on a firm, level and uni- formly supported surface before elevating platform or driving with the platform in the elevated position. 3120854 – JLG Lift –...
-
Page 12: Towing, Lifting, And Hauling
Keep all loads within the confines of the platform, face, congestion, visibility, slope, location of personnel, unless authorized by JLG. and other factors causing hazards of collision or injury to personnel. • Keep the chassis of the machine a minimum of 2 ft. -
Page 13: Section 2 - User Responsibilities, Machine Preparation, And Inspection
4. Use of approved fall protection device. the user or his/her personnel. 5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction. 3120854 – JLG Lift –... -
Page 14: Preparation, Inspection, And Maintenance
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. * JLG Industries, Inc. recognizes a Factory-Certified Service Technician as a person who has successfully completed the JLG Service Training School for the specific JLG product model. - Page 15 3. With the platform in the transport (stowed) position: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the brakes hold; Check the tilt sensor alarm to ensure proper operation. 3120854 – JLG Lift –...
-
Page 16: Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 Of 2)
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2). – JLG Lift – 3120854... -
Page 17: Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 Of 2)
9. Hydraulic Reservoir - Recommended hydraulic 35. Sizzor Arms and Sliding Wear Pads - See Note fluid level on level indicator on tank. Breather cap secure and working. Figure 2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 2 of 2). 3120854 – JLG Lift –... -
Page 18: Daily Walk-Around Inspection - 1932E2 (Sheet 1 Of 2)
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-2. Daily Walk-Around Inspection - 1932E2 (Sheet 1 of 2). – JLG Lift – 3120854... -
Page 19: Daily Walk-Around Inspection - 1932E2 (Sheet 2 Of 2)
33. Sizzor Arms and Sliding Wear Pads - See Note trol switches return to neutral position, emergency stop switch functions properly. Control markings legible. Figure 2-2. Daily Walk-Around Inspection - 1932E2 (Sheet 2 of 2). 3120854 – JLG Lift –... - Page 20 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION This page left blank intentionally. – JLG Lift – 3120854...
-
Page 21: Section 3. User Responsibilities And Machine Control
It is important that all personnel from his supervisor or JLG Distributor before proceeding. who are assigned to and responsible for the operation and maintenance of the machine undergo a thorough... -
Page 22: Controls And Indicators For Non Proportional Control
3. All machine systems are functioning properly. Ground Control Station Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm and level supporting surface, provides a stable aerial platform DO NOT OPERATE FROM GROUND CONTROL STATION WITH for all platform positions. - Page 23 With the power selector switch positioned to ing drive speed to low until the platform is lowered platform, power is turned on by pulling the switch completely. out (on), and is turned off by pushing the switch in (off). 3120854 – JLG Lift –...
-
Page 24: Platform Control Station - Non Proportional Control
Switch when the chassis is on a slope. See Figure 3- teries. 1, Tilt, for degree of tilt per model. Table 3-1. Tilt 1932E2/2032E2 2632E2/2646E2/3246E2 1.5 Degrees 2 Degrees – JLG Lift – 3120854... -
Page 25: Controls And Indicators For Proportional Control
ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR JLG SMART™ System BRIEF TIME PERIODS TO AVOID HEAVY SATURATION. The machine is controlled by the JLG SMART™ System, a Ground Control Station 24 volt, multiplex motor controller which works in conjunc-... - Page 26 NOTE: The machine is equipped with a Pothole Protection System which lowers automatically when the plat- form is raised. If the Pothole Protection System does not fully lower, the DRIVE function is cut out until the platform is completely lowered. – JLG Lift – 3120854...
- Page 27 If this occurs, pause, then press only one of the function switches to activate the function. DO NOT LIFT DOWN WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION. 3120854 – JLG Lift –...
-
Page 28: Decal Location (1932E2)
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-4. Decal Location (1932E2) – JLG Lift – 3120854... - Page 29 1701509 1701509 1704017 1704017 1704608 1704149 1704146 1704146 1704147 1704148 1704144 1703822 1703822 1703822 1703822 1703822 1703822 1703822 1703822 1703822 3252645 3252534 3252699 3252533 3252645 3252645 3252533 3252533 3252644 (1532E2) (1532E2) 3252533 3252749 (1932E2) (1932E2) 3120854 – JLG Lift –...
- Page 30 1703706 1703706 1703706 1703706 1703859 1703835 1704173 1703843 1704173 1703868 1703868 1703897 1703868 1703877 1701509 1701509 1701509 1701509 1701509 1704145 1704142 1704143 1704143 1704017 1703822 1703822 1703822 1703822 1703822 3252645 3252645 3252533 3252645 3252533 3-10 – JLG Lift – 3120854...
-
Page 31: Decal Location - 2032E2/2632E2/2646E2
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-5. Decal Location - 2032E2/2632E2/2646E2 3120854 – JLG Lift – 3-11... - Page 32 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Table 3-4. Decal Location Legend - 2032E2/2632E2/2646E2 Item # 2032E2 China/ Ansi Australian Dutch CSA/French Spanish German Italian Japan 2632E2 English 2646E2 1702773 1702773 1702773 1702773 1702773 1702773 1702773 1702773 1702773 1703817...
- Page 33 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Table 3-5. Decal Location Legend - 2032E2/2632E22646E2 (continued) Item # 2032E2 Latin CE/English CE/French Brazil Korean 2632E2 2646E2 1702773 1702773 1702773 1702773 1702773 1703817 1703817 1703817 1703817 1703817 1703842 170383 1703866 1703834...
-
Page 34: Decal Location - 3246E2
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL 17 9 Figure 3-6. Decal Location - 3246E2 3-14 – JLG Lift – 3120854... - Page 35 1704202 1704202 1704202 1704202 1703974 1703969 1703970 1703971 1703972 1703897 1703877 1703878 1703884 1703889 1704420 1704420 1704420 1704420 1704420 1704420 1704420 1704420 1704420 1703698 1703839 1704281 1703863 1703839 1703698 1703863 1703880 1703885 1702928 1702928 3120854 – JLG Lift – 3-15...
- Page 36 1701509 1701509 1701509 1701509 1701509 1704201 1704201 1704201 1703820 1703853 1704610 1703830 1703854 1704615 1703835 1703859 1704616 1704203 1704202 1703969 1703973 1703877 1703896 1704420 1704420 1704420 1704420 1704420 1703698 1703831 1703855 1704614 1703892 1702928 3-16 – JLG Lift – 3120854...
-
Page 37: Section 4. Machine Operation
1.0 m 1.0 m 1.0 m 1.1 m Inside Turning Radius Maximum Hydraulic System Pressure 207 Bar Electrical System Voltage 24 Volt 1360 kg 2091 kg 2415 kg 2086 kg 2804kg Gross Machine Weight (Platform Empty) 3120854 – JLG Lift –... -
Page 38: General
IF A MOTOR MALFUNCTION NECESSITATES UNSCHEDULED SHUTDOWN, DETERMINE AND CORRECT CAUSE BEFORE RESUMING ANY OPERATION. ALWAYS POSITION POWER SELECTOR AND EMERGENCY STOP SWITCHES TO THE ‘OFF’ POSITION WHEN MACHINE IS NOT IN USE. – JLG Lift – 3120854... -
Page 39: Platform Extension
T H E G R A D E , B U M P T H E C O N T R O L H A N D L E F O RWA R D above the preset heights listed in Figure 4-2, High SLIGHTLY TO ENSURE THE BRAKES ARE RELEASED BEFORE Drive Cutout: DESCENDING THE GRADE. Figure 4-1. Grade and Sideslope 3120854 – JLG Lift –... -
Page 40: Parking And Stowing
For additional drive speed pull joy- stick completely back, this will run the machine in high drive. When driving in reverse only use low speed. MAKE SURE DECK EXTENSION IS PINNED IN PLACE BEFORE DRIVING MACHINE. – JLG Lift – 3120854... -
Page 41: Platform Loading
Maintenance can now begin. To store the safety prop, raise the platform so that the prop can be rotated counterclockwise until it rests on the bracket provided on the scissor arms. 3120854 – JLG Lift –... - Page 42 Forklifts, cranes, or other lifting devices must be capable of handling the following weights: If it becomes necessary to lift the machine, it is possible to lift the machine with a forklift. On 2032E2/2632E2/2646E2 and 3246E2 forklift pockets are provided at the front and GVW CE Specifications Model rear of the machine.
-
Page 43: Section 5. Emergency Procedures
4. Turn the black knob on the main control valve clock- wise all the way in to engage the drive motors. 5. Remove the chocks from the wheels. 3120854 – JLG Lift –... -
Page 44: Emergency Operation
It is imperative that JLG Industries, Inc. be notified imme- Ground personnel must be thoroughly familiar with the diately of any incident involving a JLG product. Even if no injury or property damage is evident, the Product Safety machine operating characteristics and the ground control and Reliability Department at the factory should be con- functions. -
Page 45: Section 6 - Inspection And Repair Log
SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments 3120854 – JLG LIft –... - Page 46 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments – JLG Lift – 3120854...
- Page 48 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.