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Manuals and User Guides for Aerotech Soloist HPe 100. We have
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Aerotech Soloist HPe 100 manual available for free PDF download: Hardware Manual
Aerotech Soloist HPe 100 Hardware Manual (108 pages)
Brand:
Aerotech
| Category:
DC Drives
| Size: 3 MB
Table of Contents
Soloist Hpe 50/75/100 Hardware Manual
1
Table of Contents
3
List of Figures
5
List of Tables
7
EU Declaration of Conformity
9
Agency Approvals
10
Safety Procedures and Warnings
11
Quick Installation Guide
13
Chapter 1: Introduction
15
Figure 1-1: Soloist Hpe 50/75/100 Networked Digital Drive
15
Table 1-1: Feature Summary
16
Table 1-2: Ordering Options
16
Table 1-3: Ordering Options (Continued)
17
Table 1-4: Accessories
17
Figure 1-2: Functional Diagram
18
Drive and Software Compatibility
19
Table 1-5: Drive and Software Compatibility
19
Electrical Specifications
20
Table 1-6: Electrical Specifications
20
System Power Requirements
21
Figure 1-3: Dimensions
22
Mechanical Design
22
Table 1-7: Physical Specifications
22
Environmental Specifications
23
Chapter 2: Installation and Configuration
25
Power Connections
25
Control Supply Connections (TB101)
25
Figure 2-1: Control Supply Connections
25
Table 2-1: Control Supply AC Input Wiring
25
Motor Supply Connections
26
Figure 2-2: Motor Bus Input Connections
26
Minimizing Conducted, Radiated, and System Noise
27
Table 2-2: Ferrite Noise Suppression Part Numbers
27
Motor Output Connections
28
Table 2-3: Motor Power Output Connections
28
Brushless Motor Connections
29
Figure 2-3: Brushless Motor Configuration
29
Table 2-4: Wire Colors for Aerotech Supplied Cables (Brushless)
29
Figure 2-4: Encoder and Hall Signal Diagnostics
30
Powered Motor Phasing
30
Figure 2-5: Motor Phasing Oscilloscope Example
31
Figure 2-6: Brushless Motor Phasing Goal
31
Unpowered Motor and Feedback Phasing
31
DC Brush Motor Connections
32
Figure 2-7: DC Brush Motor Configuration
32
Table 2-5: Wire Colors for Aerotech Supplied Cables (DC Brush)
32
DC Brush Motor Phasing
33
Figure 2-8: Clockwise Motor Rotation
33
Figure 2-9: Stepper Motor Configuration
34
Table 2-6: Wire Colors for Aerotech Supplied Cables (Stepper)
34
Figure 2-10: Clockwise Motor Rotation
35
Stepper Motor Phasing
35
Stepper Motor Connections
34
Motor Feedback Connections (J207)
36
Table 2-7: Motor Feedback Connector Pinout (J207)
36
Table 2-8: Mating Connector Part Numbers for the Motor Feedback Connector (J270)
36
Encoder Interface (J207)
37
Table 2-9: Encoder Interface Pins on the Motor Feedback Connector (J207)
37
Figure 2-11: Line Driver Encoder Interface (J207)
38
Line Driver Encoder (Standard)
38
Table 2-10: Encoder Specifications
38
Absolute Encoder Interface (J207)
39
Figure 2-12: Serial Data Stream Interface
39
Analog Encoder Interface
40
Figure 2-13: Analog Encoder Phasing Reference Diagram
40
Table 2-11: Analog Encoder Specifications
40
Figure 2-14: Analog Encoder Interface (J207)
41
Encoder Phasing
42
Figure 2-15: Encoder Phasing Reference Diagram (Standard)
42
Figure 2-16: Position Feedback in the Diagnostic Display
43
Figure 2-17: Hall-Effect Inputs (J207)
44
Hall-Effect Interface (J207)
44
Table 2-12: Hall-Effect Feedback Interface Pins on the Motor Feedback Connector (J207)
44
Figure 2-18: Thermistor Interface Input (J207)
45
Table 2-13: Thermistor Interface Pin on the Motor Feedback Connector (J207)
45
Thermistor Interface (J207)
45
Encoder Fault Interface (J207)
46
Figure 2-19: Encoder Fault Interface Input (J207)
46
Table 2-14: Encoder Fault Interface Pin on the Motor Feedback Connector (J207)
46
End of Travel Limit Input Interface (J207)
47
Figure 2-20: End of Travel Limit Input Connections
47
Table 2-15: End of Travel Limit Input Interface Pins on the Motor Feedback Connector (J207)
47
Figure 2-21: End of Travel Limit Interface Input (J207)
48
End of Travel Limit Phasing
49
Figure 2-22: Limit Input Diagnostic Display
49
Brake Output (J207)
50
Table 2-16: Brake Output Pins on the Motor Feedback Connector (J207)
50
Emergency Stop Sense Input (TB201)
51
Figure 2-23: ESTOP Sense Input (TB201)
51
Table 2-17: Electrical Noise Suppression Devices
51
Table 2-18: Mating Connector Part Numbers for the ESTOP Connector (TB201)
51
Figure 2-24: Typical Emergency Stop Circuit
52
Table 2-19: Typical ESTOP Relay Ratings
52
Typical ESTOP Interface
52
Auxiliary I/O Connector (J205)
53
Table 2-20: Auxiliary I/O Connector Pinout (J205)
53
Table 2-21: Mating Connector Part Numbers for the Auxiliary I/O Connector (J205)
53
Auxiliary Encoder Channel (J205)
54
Table 2-22: Auxiliary Encoder Specifications
54
Table 2-23: Auxiliary Encoder Channel Pins on the Auxiliary I/O Connector (J205)
54
Figure 2-25: Auxiliary Encoder Channel (J205)
55
Position Synchronized Output (Pso)/Laser Firing (J205)
56
Table 2-24: PSO Specifications
56
Table 2-25: PSO Output Pins on the Auxiliary I/O Connector (J205)
56
Figure 2-26: PSO Interface
57
Digital Outputs 0-3 (J205)
58
Table 2-26: Digital Output Specifications
58
Table 2-27: Port 0 Digital Output Pins on the Auxiliary I/O Connector (J205)
58
Figure 2-27: Outputs Connected in Current Sourcing Mode (J205)
59
Figure 2-28: Outputs Connected in Current Sinking Mode (J205)
59
Digital Inputs 0-3 (J205)
60
Table 2-28: Digital Input Specifications
60
Table 2-29: Port 0 Digital Input Pins on the Auxiliary I/O Connector (J205)
60
Figure 2-29: Inputs Connected in Current Sourcing Mode (J205)
61
Figure 2-30: Inputs Connected in Current Sinking Mode (J205)
61
Figure 2-31: High-Speed Inputs (J205)
62
High-Speed Digital Inputs 4-5 (J205)
62
Table 2-30: High-Speed Input Specifications
62
Table 2-31: Port 0 High Speed Digital Input Pins on the Auxiliary I/O Connector (J205)
62
Table 2-32: Input Voltage Jumper Configuration
62
Analog Output 0 (J205)
63
Figure 2-32: Analog Output 0 (J205)
63
Table 2-33: Analog Output 0 Specifications (TB102 B)
63
Table 2-34: Analog Output Pins on the Auxiliary I/O Connector (J205)
63
Differential Analog Input 0 (J205)
64
Figure 2-33: Analog Input 0 (J205)
64
Table 2-35: Differential Analog Input 0 Specifications
64
Table 2-36: Analog Input Pins on the Auxiliary I/O Connector (J205)
64
Brake Power Supply (TB202)
65
Table 2-37: Relay Specifications
65
Table 2-38: Brake Output Connector Pinout (TB202)
65
Table 2-39: Mating Connector Part Numbers for the Brake Power Supply Connector (TB202)
65
Figure 2-34: Brake Connected to J207
66
Figure 2-35: Brake Connected to TB202
66
Interface (J206)
67
EXTSHUNT Option (TB101)
68
Table 2-42: -EXTSHUNT Component Information
68
Table 2-43: Maximum Additional Storage Energy
69
PC Configuration and Operation Information
70
Chapter 3: -I/O Expansion Board
71
Figure 3-1: Soloist Hpe 50/75/100 with -IO Option Board
71
Table 3-1: -IO Expansion Board Jumper Configuration
71
Relay Connector (TB301)
72
Figure 3-2: Brake Connected to J207
73
Figure 3-3: Brake Connected to TB301
73
Figure 3-4: PSO Output Sources Current
74
Figure 3-5: PSO Output Sinks Current
74
PSO Output Interface (TB302)
74
Analog Outputs (TB303)
75
Figure 3-6: Analog Output Connector (TB303)
75
Analog Inputs (TB304)
76
Figure 3-7: Analog Input Typical Connection (TB304)
76
User Power (TB305, TB306)
77
Opto in Connector (Digital Inputs) (TB305, TB306)
78
Figure 3-8: Digital Opto-Isolated Inputs
79
Figure 3-10: Digital Inputs Connected to a Current Sinking Device
80
Figure 3-9: Digital Inputs Connected to a Current Sourcing Device
80
Opto out Connector (Digital Outputs) (TB307, TB308)
81
Figure 3-11: Digital Opto-Isolated Outputs (-IO Board)
83
Figure 3-12: Digital Outputs Connected in Current Sourcing Mode
84
Chapter 4: -RDP Expansion Board
85
Chapter 5: Standard Interconnection Cables
89
Joystick Interface
90
Handwheel Interface
93
Chapter 6: Maintenance
95
Power Board
96
Control Board
97
Preventative Maintenance
99
Appendix A: Warranty and Field Service
101
Appendix B: Revision History
103
Index
105
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