VECTRIX VX-2 SERVICE MANUAL CONTENTS SECTION A: Tools Tools Needed VX-2 Major Components Identification SECTION B: Mechanical Parts Front Fairing Front Console Cover/Wind Deflector Speedometer Cover Front Vertical Panel Cover-Lower Front Vertical Panel Cover-Upper Center Step-Through Cover Front Fender Seat...
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VECTRIX VX-2 SERVICE MANUAL SECTION D: Adjustments Front Headlamp/Position Light Adjustment SECTION E: Troubleshooting Indication on Speedometer Display & Controller LED Malfunctions Check of Charger Function SECTION F: Technical Information Cable Assembly-Front Brake/Turn Indicators + BOM Cable Assembly-Front Headlamp/Horn + BOM...
VECTRIX VX-2 SERVICE MANUAL SECTION A-1: TOOLS NEEDED For repairing and testing of the VX-2 scooter the following tools are needed: Tools: Description Specification Open wrench 5.5mm Open wrench/Turned Full- contact (#S02445) Open wrench 10mm Open wrench 12mm Open wrench...
VECTRIX VX-2 SERVICE MANUAL SECTION B The following SECTION B instructions are for the VX-2 MECHANICAL disassembly/assembly. Unless otherwise noted in each procedure, assemble all parts in the reverse order in which they were taken apart. If you have any questions regarding VX-2 Mechanical disassembly/assembly procedures, please contact service@vectrix.com.
VECTRIX VX-2 SERVICE MANUAL SECTION B-1: FRONT FAIRING To protect the front fender, put plastic wrap or other soft material onto the fender Unscrew the 6 Phillips screws 1 to 6 in order as seen in the picture with a Phillips screwdriver PH2...
VECTRIX VX-2 SERVICE MANUAL SECTION B-2: FRONT CONSOLE COVER/WIND DEFLECTOR Locate four Phillips screws underneath the Front Console Cover/Wind Deflector and remove Slide in a flat screwdriver into the position as seen on the picture. Hold the front console cover by hand. Carefully turn the screwdriver counter-clockwise [ccw] (left side) and clockwise [cw] (right side) until the front cover snaps out.
VECTRIX VX-2 SERVICE MANUAL SECTION B-3: SPEEDOMETER COVER Preparations: Disassemble Front Console Cover/Wind Deflector see Section B-2 Unplug the connector from the base of the Speedometer Unscrew the left and right Phillips PH2 screws Remove the Speedometer and Cover Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
VECTRIX VX-2 SERVICE MANUAL SECTION B-4: FRONT VERTICAL PANEL COVER-LOWER Unscrew the four PH2 Phillips screws (Top + Bottom and Left + Right position) Slide a Phillips screwdriver into the hole and carefully pull back the cover slowly to the left. Use your fingers to hold...
VECTRIX VX-2 SERVICE MANUAL SECTION B-5: FRONT VERTICAL PANEL COVER-UPPER Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Vertical Panel Cover-Lower see Section B-4 Carefully remove Key Switch bezel using a Flathead screwdriver Key Switch Bezel (removed) Side view of the inner backside cover Version 1.0/July 2011...
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VECTRIX VX-2 SERVICE MANUAL Unscrew the six remaining PH2 Phillips screws to remove the upper Front Panel cover Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
VECTRIX VX-2 SERVICE MANUAL SECTION B-6: CENTER STEP-THROUGH COVER Preparations: Disassemble Seat see Section B-8 Unscrew the two PH2 Phillips screws (left and right position) Slightly press out left and right side of the cover so that they can clear the frame...
VECTRIX VX-2 SERVICE MANUAL SECTION B-7: FRONT FENDER Unscrew the four PH2 Phillips screws (left and right side) To unscrew the Phillips screws hold the inner nut with 8mm open wrench. Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
VECTRIX VX-2 SERVICE MANUAL SECTION B-8: SEAT Use side Key Latch to raise the Seat Unscrew the two 8mm hex head screws Hold the seat during unscrewing the second screw Remove the seat Make sure the Seat Latch is in the Open position before checking that the seat lock is properly aligned and works smoothly Version 1.0/July 2011...
VECTRIX VX-2 SERVICE MANUAL SECTION B-9: UNDER BOARD/BELLY PAN Remove the two PH2 Phillips screws (left and right position) Remove the screw (Front position) with a 8mm wrench Remove the six PH2 Phillips screws in order as seen in the picture...
VECTRIX VX-2 SERVICE MANUAL SECTION B-10: FOOT REST Preparations: Disassemble Center Step-Through Cover see Section B-6 Disassemble Under Board see Section B-9 Open the two screws 1 + 2 and the two screws for the side shields with PH2 screwdriver...
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VECTRIX VX-2 SERVICE MANUAL SECTION B-11: CROSSOVER/REAR TAIL LIGHT ASSEMBLY Remove four PH2 screws (2 upper and 2 lower) Carefully slide Crossover/Tail Light Assembly back and upward to avoid breaking the side tab connector in the left and right Body Panels Unplug Tail Light connector Version 1.0/July 2011...
VECTRIX VX-2 SERVICE MANUAL SECTION B-12: REAR SIDE BODY PANELS/SIDE EMBLEM Remove the two lower PH2 Phillips screws first, then the two top screws and remove panel Repeat procedure for the other panel Carefully pull out left and right side until the cover can...
VECTRIX VX-2 SERVICE MANUAL SECTION B-13: REAR FENDER-TOP Preparations: Disassemble Crossover/Rear Tail Light Assembly see Section B-10 Disassemble Side Body Panels + Side Emblems see Section B-11 On the right side of the bike, unplug connectors to the Left and Right Turn Indicators and License Plate Light...
VECTRIX VX-2 SERVICE MANUAL SECTION B-14: SIDE COVER/SWING ARM COVER Unscrew the four PH2 screws using a Phillips screwdriver Unscrew the three PH2 screws using a Phillips screwdriver 2 (1 screw is covered by the main stand) Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
VECTRIX VX-2 SERVICE MANUAL SECTION B-15: FRONT WHEEL Preparations: Disassemble Front Fender see Section B-7 Remove both plastic covers from the fasteners Open the two Hex fasteners (#1 + #2) with open wrench 12mm and remove the brake Put the scooter on a motorcycle lift and elevate the...
VECTRIX VX-2 SERVICE MANUAL SECTION B-16: FRONT BRAKE MASTER CYLINDER/LINE/CALIPER Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Speedometer Cover see Section B-3 Disassemble Front Fender see Section B-7 Remove hex fastener of the hose clamp with 8mm open...
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VECTRIX VX-2 SERVICE MANUAL Parts of complete front brake Remark: For assembling the Front Brake Master Cylinder/Line/Caliper, please make sure the attachment points are in the correct position and no edge is protruding. Insert the screws slightly and if all screws and the fairing are in the correct positions, then tighten them fully.
VECTRIX VX-2 SERVICE MANUAL SECTION B-17: REAR BRAKE MASTER CYLINDER/LINE/CALIPER Preparations: Disassemble Left Foot Rest see Section B-14 Disassemble Rear Suspension see Section B-18 Note: To replace the Rear Brake Rotor see Motor Replacement Procedure C-16 Unscrew the two inner hex bolts by using an Allen key...
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VECTRIX VX-2 SERVICE MANUAL Remove the two inner hex cap screws from the brake lever assembly by using an Allen key 5mm Move the brake hose including the complete brake lever assembly through the frame Attention: Do not open the brake system inside the scooter. The brake fluid could damage the paint or other parts.
VECTRIX VX-2 SERVICE MANUAL SECTION B-18: REAR SHOCK Preparations: Disassemble Left Side Body Panel see Section B-12 Unscrew the nut #1 by using a open wrench 14mm Unscrew the bolt #2 by using a open wrench 13mm Unscrew the bolt #3 by using a open wrench 12mm and...
VECTRIX VX-2 SERVICE MANUAL SECTION B-19: REAR SWING ARM/MOTOR ASSEMBLY Preparations: Disassemble Side Cover/Swing Arm Cover see Section B-14 Disassemble Motor see Section C-15 Unscrew 3 inner hex cap bolts and nuts by using an Allen key 4mm and an open wrench 10mm...
VECTRIX VX-2 SERVICE MANUAL SECTION B-20: HANDLEBAR Preparations: Disassemble Front Console Cover see Section B-2 Disassemble Front Vertical Panel-Lower see Section B-4 Disassemble Front Vertical Panel-Upper see Section B-5 Open the connector from the Speedometer Remove the two cross screws by using a Phillips...
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If the VX-2 VIN begins with LYSE or LYSV40002B1000001 through LYSV40002B1000034, it is located in the Front Panel-Lower area in the Step-through. If the VX-2 VIN is LYSV40002B1000035 or higher, it is located in the Front Console area. Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
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VECTRIX VX-2 SERVICE MANUAL SECTION C-1: SPEEDOMETER Preparations: Disassemble Front Console Cover see Section B-2 Disassemble Speedometer Cover see Section B-3 Unscrew both nuts with 8mm open wrench Remove the plastic bracket Remark: On the underside of the plastic bracket there are two plastic attachment points which fit into two holes of the plastic cover.
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VECTRIX VX-2 SERVICE MANUAL SECTION C-2: THROTTLE Preparations: Disassemble Front Vertical Panel-Lower see Section B-4 Disassemble Front Vertical Panel-Upper see Section B-5 Disassemble Front Console Cover see Section B-2 Lower Regen Throttle Box Replacement S-XC-S00077 Tools Required: PH #2 8mm Turned Full-contact Hexagonal Socket (S02445) Removal Procedure 1.
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VECTRIX VX-2 SERVICE MANUAL Installation Procedure 1. Install the U-Bolt (6) into the box and start one of the nuts on the first thread of the rear stud of the U- Bolt. 2. Slide the assembly onto the handlebar; ensure that the kill switch harness is installed into the slot of the lower box.
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VECTRIX VX-2 SERVICE MANUAL 3. To determine the current position of the Throttle, squeeze the left side brake lever and using a large rubber band or similar device secure the lever in the squeezed position, and observe the needle position.
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VECTRIX VX-2 SERVICE MANUAL 6. Loosen the Throttle set screw (1) and remove the sensor magnet (2). Magnet Holder LOOKING INTO THE THROTTLE WITH THE HANDLEBAR ENDCAP REMOVED Set Screw Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
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VECTRIX VX-2 SERVICE MANUAL 7. Remove the screws (1) and slide the insert and sensor out of the handlebar. 8. Remove the sensor (1) from the insert. 9. Mark and remove the sensor wires from the handlebar connector and remove the sensor.
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VECTRIX VX-2 SERVICE MANUAL Installation Procedure 1. Install the sensor wires through the handlebar and out the harness hole. 2. Install the sensor wires into the connector in the same location as removed. 3. Install the sensor (1) onto the insert.
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VECTRIX VX-2 SERVICE MANUAL 5. Install the throttle sleeve (2) onto the handlebar and into the plastic sleeve. Notice: Refer to Fastener Notice in General Information. 6. Twist the throttle sleeve into the full Regen position (forward) and tighten the throttle clamp screw (1).
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With PC 1. Connect the Diagnostic Hardware. Refer to Diagnostic Hardware Connections. 2. Open the Vectrix diagnostic program, by clicking on the ScooterDiag icon. This will open up the Scooter Diagnostics Summary page. 3. Within the General Information box, click on the “Show Instrument” button. This will open up an instrument cluster page.
VECTRIX VX-2 SERVICE MANUAL SECTION C-3: BRAKE SWITCH (Both Left and Right) Preparations: Remove Front Console Cover (for VIN all LYSE and LYSV40002B1000001 to LYSV40002B1000034) see Section B-2 Remove Vertical Panel Cover-Lower (for ICM access for VIN all LYSE and LYSV40002B1000001...
VECTRIX VX-2 SERVICE MANUAL SECTION C-4: HANDLEBAR-LEFT SWITCH ASSEMBLY Preparations: Remove Front Console Cover (for VIN all LYSE and LYSV40002B1000001 to LYSV40002B1000034) see Section B-2 Remove Vertical Panel Cover-Lower (for ICM access for VIN all LYSE and LYSV40002B1000001 to LYSV40002B1000034)
VECTRIX VX-2 SERVICE MANUAL SECTION C-5: HANDLEBAR-RIGHT SWITCH ASSEMBLY Preparations: Remove Front Console Cover (for VIN all LYSE and LYSV40002B1000001 to LYSV40002B1000034) see Section B-2 Remove Vertical Panel Cover-Lower (for ICM access for VIN all LYSE and LYSV40002B1000001 to LYSV40002B1000034)
VECTRIX VX-2 SERVICE MANUAL SECTION C-6: IGNITION SWITCH Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Vertical Panel Cover-Lower see Section B-4 Disassemble Vertical Panel Cover-Upper see Section B-5 Remove all cable ties...
VECTRIX VX-2 SERVICE MANUAL SECTION C-7: HORN Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Vertical Panel Cover-Lower see Section B-4 Disassemble Vertical Panel Cover-Upper see Section B-5 Open the connector of the horn...
VECTRIX VX-2 SERVICE MANUAL SECTION C-8: POSITION LIGHT/HEADLAMP ASSEMBLY Preparations: Disassemble Front Fairing see Section B-1 Headlamp Assembly Replacement Headlamp Assembly Part #S-XC-S00092 Removal Procedure 1. Remove the right front fairing. Refer to Front Fairing Replacement in Body Front End.
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VECTRIX VX-2 SERVICE MANUAL 3. Pull the headlamp off the front sub-frame enough to remove the lamp harness connectors. 4. Remove the lower marker lamp bulb connector. 5. Disconnect Headlamp Assembly connectors and replace with new Headlamp Assembly. 6. Connect the headlamp and lower marker lamp connectors.
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VECTRIX VX-2 SERVICE MANUAL 9. If the headlamp assembly was replaced aim the headlamp. Refer to Headlamp Adjustment Procedure. Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
VECTRIX VX-2 SERVICE MANUAL SECTION C-9: FRONT TURN INDICATOR ASSEMBLY (Both Left and Right) Preparations: Disassemble Front Fairing see Section B-1 Remove all cable strips Remove connector (2-pins) of the Turn Indicator Light Remark: Procedure is the same for both Turn Indicator...
VECTRIX VX-2 SERVICE MANUAL SECTION C-10: SIDE STAND SWITCH Preparations: Disassemble Center Step-Through Cover see Section B-6 Remove the connector inside of the electronic box under the seat Unscrew the bolt by 8mm open end wrench Test function of Side Stand Switch Version 1.0/July 2011...
VECTRIX VX-2 SERVICE MANUAL SECTION C-11: REAR TAIL LIGHT ASSEMBLY Preparations: Disassemble Crossover Tail Light Assembly see Section B-11 Remove all cable strips Open 3-pin connector Unscrew the two side screws and one middle screw with Phillips screwdriver Replace entire Tail Light Assembly Note: The Rear Tail Light is LED, you must replace the whole assembly.
VECTRIX VX-2 SERVICE MANUAL SECTION C-12: LICENSE PLATE LIGHT ASSEMBLY Unscrew the two PH2 Phillips screws Remove plastic cover Pull out the defect bulb Don’t touch the glass body of the new Remark: bulb with your fingers, use a tissue Test function of License Plate Light Version 1.0/July 2011...
VECTRIX VX-2 SERVICE MANUAL SECTION C-13: REAR TURN INDICATOR LIGHT ASSEMBLY Remove all cable ties Open 2-pin connector Cut the cable of the Rear Indicator Light assembly Remark: Connector has to be cut because the connector doesn’t fit through the hole of...
VECTRIX VX-2 SERVICE MANUAL SECTION C-14: MOTOR CONTROLLER Open the seat and remove Cover of electronic box Turn Key Switch to “ON” Position Unplug blue Battery Main Connector Turn Key Switch to “OFF” Position Disconnect Positive Terminals first and remove Main Fuse...
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VECTRIX VX-2 SERVICE MANUAL Install new Motor Controller and re-secure with four Phillips bolts Reconnect Negative Cables and Wiring Harness first Then replace Main Fuse and Positive Cables next Reconnect the blue Battery Connection Cable Version 1.0/July 2011 VECTRIX, LLC...
VECTRIX VX-2 SERVICE MANUAL SECTION C-15: MOTOR Preparations: Disassemble Side Cover see Section B-15 Disassemble Rear Brake see Section B-16 Note: This is the same procedure to replace the Rear Brake Rotor Open the seat and remove Cover of electronic box Turn Key Switch to “ON”...
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Unscrew the nut by using a 8mm open wrench and remove the cable clamp Pull out the motor cables from the electronic box Unscrew the motor nut with the Vectrix EM-90400 Special spanner socket Remove the motor/rear wheel assembly in the direction of the arrow on the picture.
VECTRIX VX-2 SERVICE MANUAL SECTION C-16: BATTERY Preparations: Disassemble Front Vertical Panel Cover-Lower see Section B-4 Disassemble Center Step-Through Cover see Section B-6 Note: Photos in this section show the electronic box removed which makes the procedure easier to complete but is not necessary if only the Step-Through panel is removed.
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VECTRIX VX-2 SERVICE MANUAL Note: After disconnecting Battery #3, use electrical tape to insulate the loose terminal end from Battery #4 Lift up the Middle Battery (#2) as shown and remove it. Each battery typically weighs XXXX pounds/XXXX kg. Remark: Batteries are fixed to the battery case with strong Velcro.
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VECTRIX VX-2 SERVICE MANUAL Slide forward then lift up Rear Battery (#4) and remove it Empty battery case for 60AH After replacing the Batteries: Measure the voltage of each battery. It should be higher than 12.0 VDC. Charge the battery before use! Version 1.0/July 2011...
VECTRIX VX-2 SERVICE MANUAL SECTION C-17: BATTERY CHARGER Put Key into key hole on the side of the VX-2 to open Under Seat Storage Area. Turn Key to open Under Seat Storage Area Remove Battery Charger from Under Seat Storage Area Version 1.0/July 2011...
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VECTRIX VX-2 SERVICE MANUAL Plug blue Battery Charger male connector cord into on- board blue Battery Charger female connection. Plug Battery Charger AC connector into a AC main. Turn on Battery Charger Unit power switch. Recharge until Battery Charger Output LED reaches 100% (Green).
VECTRIX VX-2 SERVICE MANUAL SECTION D-1: FRONT HEADLAMP/POSITION LIGHT ADJUSTMENT Headlamp Aiming S-ST-100000 Properly aim the headlamp for maximum road illumination and safety. With halogen headlamps, proper aiming is very important. The increased range and power of these lamps make even the slightest variations from the recommended aiming hazardous to approaching motorists.
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VECTRIX VX-2 SERVICE MANUAL 4. Draw a vertical reference line (1) that is in line with the scooter axis. 5. With the headlamp low beam on the height spot (4) should 9/10th of the headlamp center line (3). Adjusting the headlamp 1.
VECTRIX VX-2 SERVICE MANUAL SECTION E-1: INDICATION ON SPEEDOMETER DISPLAY & CONTROLLER LED Indication on LCD Controller Reason Solution LED Flash Count Accelerator turn Accelerator is not in Release accelerator or turn power at power up zero position “OFF” and then to “ON” or proceed to...
VECTRIX VX-2 SERVICE MANUAL SECTION E-2: MALFUNCTIONS No Top Speed - Check setting of the controller - Check correct function of the throttle, adjust or exchange if needed No function and no indication on Speedometer - Check Fuse 1 (15A) of the converter - Check voltage on Controller power in line (red and black thick wire) should be higher than 36 V.
VECTRIX VX-2 SERVICE MANUAL SECTION E-3: CHECK OF CHARGER FUNCTION 1. Normal function If the Charger is connected and the indication led on the charger is at 60%, turn on the scooter and the battery voltage indication of the speedometer should show 59.5 V + 1.0 V.
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VECTRIX VX-2 SERVICE MANUAL SECTION F-1: CABLE ASSEMBLY-FRONT BRAKE/INDICATORS + BOM Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
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VECTRIX VX-2 SERVICE MANUAL Version 1.0/July 2011 VECTRIX, LLC https://www.motorcycle-manual.com/...
VECTRIX VX-2 SERVICE MANUAL SECTION F-4: TORQUE LIST FOR BOLTS/NUTS Description Force Front axle self locking, nut 65 NM Front brake housing on front shock , bolt 30 NM Rear brake housing on rear fork, bolt 25 NM Motor axle, nut...
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