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Baumuller b maXX BM4400 Instruction

Encoder module
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Instruction Handbook
English
Language
Translation
Document No. 5.01042.12
Part No.
354842
Status
14-Nov-2014
E
5.01042.12
Read instruction handbook before beginning to work!
b maXX
BM4-F-ENC-XX
ENC-XX
Encoder module
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES

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Summary of Contents for Baumuller b maXX BM4400

  • Page 1 Instruction Handbook English Language Translation Document No. 5.01042.12 Part No. 354842 Status 14-Nov-2014 b maXX BM4-F-ENC-XX ENC-XX Encoder module BM4400, BM4400 ES BM4600, BM4600 ES BM4700, BM4700 ES Read instruction handbook before beginning to work! 5.01042.12...
  • Page 2 Copyright This Instruction Handbook may be copied by the owner in any quantity, but only for internal use. This Instruction Handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction Handbook are not permit- ted.

  • Page 3: Table Of Contents

    Table of Contents General ..............Information on this Instruction Handbook .
  • Page 4 Table of Contents Mounting ..............41 Preparation of mounting .

  • Page 5: General

    ENERAL Information on this Instruction Handbook The encoder module ENC-XX or BM4-F-ENC-XX can be operated in combination with a b maXX 4000, only. Therefore this Instruction handbook is an addition to the Instruction handbook of b maXX BM4400, BM4400 ES, BM4600, BM4600 ES, BM4700, BM4700 ES (short b maXX 4000) 5.12008.

  • Page 6: Key To Symbols

    Key to symbols Key to symbols Warning notes Warning notes are identified by symbols in this Instruction handbook. The notes are in- troduced by signal words that express the extent of the danger. It is imperative that these notes be complied with and are conscientiously regarded in or- der to prevent accidents, personal injury and material damage.

  • Page 7: Limitation Of Liability

    General Limitation of liability All specifications and notes in these instruction handbook were compiled taking into ac- count the applicable standards and regulations, the state of the art and our knowledge and experience of many years. The manufacturer assumes no liability for damages due to: m noncompliance with the instruction handbook m usage for other than the intended purpose m usage by untrained personnel...

  • Page 8: Other Applicable Documents

    Other applicable documents Other applicable documents Components of other manufacturers are integrated into the device. For these purchased parts, hazard assessments have been performed by the respective manufacturers. The compliance of the design construction with the applicable European and national regula- tions has been declared for the components by the respective manufacturers.

  • Page 9: 1.10 Used Terms

    General 1.10 Used terms The term function module or the designation ENC-XX or BM4-F-ENC-XX is also used in this documentation for the Baumüller product „encoder module“. A list of the abbrevia- tions used can be found in b maXX 4000 5.12008, Appendix A: Abbreviations. 1.11 List of associated documentations Instruction handbook...
  • Page 10 1.11 List of associated documentations Doc No. Part No. Part No. German English SERCOS slave module BM4-O-SER-01 parameter handbook 5.04013 381652 381653 EtherCAT slave module BM4-O-ECT-01/ECT-01 5.06003 394953 394954 Ethernet with EtherCAT master for b maXX drive PLC 5.07001 407996 407997 Ethernet with EtherCAT master for b maXX drive PLC application handbook 5.07002...

  • Page 11: Safety

    AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of the Instruction Handbook Each person who is tasked with performing work on or with the device must have read and understood this Instruction Handbook and the Instruction Handbook of b maXX 4000 5.12008 before working with the device.

  • Page 12: Use, Compliant With Intended Purpose

    Use, compliant with intended purpose Use, compliant with intended purpose The BM4-F-ENC-XX is used compliant with its intended purpose, if it is built-in/operated within b maXX 4000 controller, only. The Encoder module is considered as being used compliant with its intended purpose if all notes and information of this Instruction handbook and the Instruction handbook b maXX 4000 5.12008 are adhered to.

  • Page 13: Training Of The Personnel

    Safety Training of the personnel WARNING! Risk of injury due to insufficient qualifications! Improper handling can lead to significant personal injury and material damage. Therefore: m Certain activities can only be performed by the persons stated in the respective chapters of this Instruction handbook. In this Instruction handbook, the following qualifications are stipulated for various areas of activity: m Operating personnel...

  • Page 14: Special Hazards

    Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the hazard analysis. Observe the safety notes listed here and the warning notes in the further chapters of this manual to reduce health risks and dangerous situations.

  • Page 15: Fire Fighting

    Safety Moving components WARNING! Risk of injury from moving components! Rotating components and/or components moving linearly can result in severe injury. Therefore: m Do not touch moving components during operation. m Do not open any covering during operation. m The amount of residual mechanical energy depends on the application. Powered components still turn/move for a certain length of time even after the power supply has been switched off.

  • Page 16: Safety Equipment

    Safety equipment Safety equipment WARNING! Risk of fatal injury due to non-functional safety equipment! Safety equipment provides for the highest level of safety in a facility. Even if safety equipment makes work processes more awkward, under no circumstances may they be circumvented.

  • Page 17: 2.10 Signs And Labels

    Safety 2.10 Signs and labels The following symbols and information signs are located in the working area. They refer to the immediate vicinity in which they are affixed. WARNING! Risk of injury due to illegible symbols! Over the course of time, stickers and symbols on the device can become dirty or oth- erwise unrecognizable.
  • Page 18 2.10 Signs and labels Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 19: Technical Data

    ECHNICAL Operation conditions The operation conditions of b maXX 4000 are valid, see Instruction Handbook b maXX 4000 5.12008. Transport temperature range - 25 °C to + 70 °C Transport climatic class 2 K 3 EN 60721-3-2 Storage temperature range - 25 °C to + 55 °C Storage climatic class 1 K 4...

  • Page 20: Current Consumption Of Encoder Modules

    Current consumption of encoder modules Current consumption of encoder modules Voltage -15 V +5,0 V +15 V Module type BM4-F-ENC-01 24 mA 32 mA BM4-F-ENC-11 23 mA 34 mA BM4-F-ENC-21 24 mA 32 mA BM4-F-ENC-02 24 mA 16 mA 13 mA BM4-F-ENC-12 24 mA 16 mA...

  • Page 21: Information Regarding Maximum Speed

    Technical Data Information regarding maximum speed Maximum speed The maximum possible encoder speed of an incremental encoder (sine-cosine) is calcu- incremental lated from the following formula: encoder ·· 200 kHz ⋅ ------------------------------------------------------------------ - theoretical maximum speed [rpm] max, theoretical increments per revolution Example: Sine-cosine incremental encoder with 1024 inc.

  • Page 22: Specification Of Encoder Modules

    Specification of encoder modules Specification of encoder modules NOTE! ZFunction– Some encoders are listed in from page 28. All encoders, which comply to the following technical specifications, may also be used. BM4-F-ENC-01 for resolvers BM4-F-ENC-11 ZMaximum speed resolver– Frequency limit see on page 21.
  • Page 23 Technical Data ® BM4-F-ENC-02 for sine cosine encoders with Hiperface BM4-F-ENC-12 ® The sine-cosine encoder module provides a hiperface interface. Power supply ® Signal level Hiperface specification of operation data channel (~1 V ; REFSIN/REFCOS 2,5V) Permitted current input of max.
  • Page 24 Specification of encoder modules ® BM4-F-ENC-05 for sine cosine encoders with EnDat ® The encoder module provides a bidirectional, synchronous-serial EnDat interface, posi- tion data and parameter can be exchanged between controller and encoder with a maxi- mum data transmission rate of 2 MBit/s. Power supply , stabilized to + 5 V at the encoder Signal level...
  • Page 25 Technical Data BM4-F-ENC-27 for encoder with SSI interface and 24V encoder supply The encoder module provides a synchronous-serial SSI interface, position data and pa- rameter can be exchanged between controller and encoder with a maximum data trans- mission rate of 1 MBit/s. Power supply 24 V , according encoder specification +0,5 V...
  • Page 26 Specification of encoder modules Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 27: Design And Operation

    ESIGN AND PERATION A b maXX BM4000 device consists of power unit and controller part Power unit Controller part standard controller Design cover (standard controller only) Standard controller BM4XXX-XXX-XX1XX BM4XXX-XXX-XX2XX BM4XXX-XXX-XX3XX Controller part ES controller ES controller BM4XXX-XXX-XX4XX BM4XXX-XXX-XX5XX Figure 1: b maXX BM4000) The BM4-F-ENC-XX is designed as plug-in module for standard controller and can be re- placed or upgraded.

  • Page 28: Function

    Function NOTE! The operation with ProDrive is described, only. Please contact Baumüller Nürnberg GmbH or visit out website www.baumueller.de for download, if the software is not available. Function The signals of the encoder are transmitted over the cable to the plug-in module. The en- coder module preprocesses the signals, and then routes them to the controller unit.
  • Page 29 Design and Operation Here is a choice of encoder that can be connect to (BM4-F-)ENC-XX: Type For encoder Encoder type Connectable encoders examples ENC-01 Resolver Resolver, transmission ratio: 0,5 BM4-F-ENC-01 ENC-11 Resolver reduced level Resolver, transmission ratio: 0,28 BM4-F-ENC-11 ENC-21 Resolver Resolver, replaces BM4-F-ENC-01...

  • Page 30: Bm4-F-Enc-Xx For Standard Controller

    BM4-F-ENC-XX for standard controller BM4-F-ENC-XX for standard controller The encoder module BM4-F-ENC-XX can be plugged in the standard controller of the b maXX 4000. The BM4-F-ENC-XX is connected to the controller part with a connector on the back side. On the front side is a 15 pin Sub-D connector (female). Connector (back side) Module name e.g.
  • Page 31 Design and Operation Possible combinations function modules/option modules Function modules Option modules Controller unit preferred slot Baumüller Nürnberg GmbH recommends, in order to reach the highest functional range, to insert the plug-in modules into these slots. possible slot only if the preferred slot is occupied, we recommend in order to reach the highest functional range, to insert the plug-in modules into this slot.

  • Page 32: Type Plate Bm4-F-Enc-Xx For Standard Controller

    BM4-F-ENC-XX for standard controller NOTE! EtherCAT option modules must not be plugged in slot J of a 3-rowed controller unit, because the module can be damaged. In case another BM4X-X-XXX plug-in module is plugged in an unsuitable slot, it will not operate.

  • Page 33: Type Code Bm4-F-Enc-Xx For Standard Controller

    Design and Operation 4.2.3 Type code BM4-F-ENC-XX for standard controller NOTE! This type code is valid for the encoder modules BM4-F-ENC-XX of series b maXX BM4000 exclusively. For other plug-in modules are different type codes available. Type code: -F - ENC - XX Device family, in which the plug-in module can be built in - ENC - XX Type of plug-in module (function module)

  • Page 34: Enc-Xx In Es Controller

    ENC-XX in ES controller ENC-XX in ES controller The encoder module ENC-XX is mounted stationary in the ES controller. e.g. ENC-01 position A e.g. ENC-05 position B ENC-01 position A ENC-05 position B Figure 4: ENC-XX in the ES controller The controller is ordered with the desired function/option modules, these are mounted stationary (exception slot H) and cannot be changed.

  • Page 35: Position Enc-Xx In The Es Controller

    Design and Operation 4.3.1 Position ENC-XX in the ES controller Each position is clearly identified by a character. The ENC-XX can be used at the following position. ENC-XX ENC-XX Controller Combinations function modules/option modules Function modules Option modules Controller unit with RS232- or Ethernet interface prefered slot Steckkarten_ES_Rev02_e permanently installed...

  • Page 36: Type Plate Enc-Xx In Es Controller

    ENC-XX in ES controller NOTE! Only 2 analog outputs can be parametrized or linked even more than one AIO module is available. 4.3.2 Type plate ENC-XX in ES controller The type code of the ENC-XX is included in the type plate of the basic unit. 4.3.3 Type code ENC-XX in ES controller The type code has the form:...

  • Page 37: Display And Operation Elements

    Design and Operation Display and operation elements The encoder module provides neither operation nor display elements. The LED H4 of the basic unit b maXX BM4000 respectively the emulation of the LED in ProDrive displays all device errors, including the errors generated concerning the encoder module.
  • Page 38 Display and operation elements Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 39: Transport And Packaging

    RANSPORT AND ACKAGING What to observe when transporting For initial transport the BM4-F-ENC-XX for standard controller is packed at the manufac- turer. If the device is to be further transported, ensure that the following conditions are met throughout the entire transport: m Climate class 2 K 3 as per EN 60721-3-2 m Temperature range - 30 °C up to + 70 °C m Vibration, shock, continuous shock class 2 M 1 as in EN 60721-3-2...

  • Page 40: Unpacking

    Unpacking Unpacking After having received the still packaged device: h Avoid transport shocks and hard jolts, e.g. when putting an item down. If no transport damage is visible: h Open the packaging of the device. h Verify the delivery scope based on the delivery note. File a claim with the responsible Baumüller representative if the delivery is incomplete.

  • Page 41: Mounting

    OUNTING In this chapter we describe the mechanical mounting of the plug-in module BM4-F-ENC-XX for BM4400, BM4600, BM4700 with standard controller. NOTE! The encoder modules are mounted stationary in the BM4400, BM4600, BM4700 with ES controller and cannot be changed, therefore no mounting is necessary! Preparation of mounting h Check the marking ENC-XX, wether the right plug-in module is available.

  • Page 42: Assembly

    Assembly Assembly WARNING! Danger as a result of faulty mounting! The mounting requires qualified personnel with adequate experience. Faulty mount- ing can lead to life-threatening situations or substantial material damage. Therefore: m Only allow mounting to be performed by employees of the manufacturer or by oth- er qualified personnel.
  • Page 43 Mounting 4 Turn the twist lock beyond and beneath by 90°. The twist locks now are standing horizontally. 5 Take the front panel cover towards the front off. Keep this cover. NOTICE! Note electrostatic discharge! The BM4-F-ENC-XX module contains ESD sensible parts. Therefore: m Regard the described ESD procedures when handling the plug-in module.
  • Page 44 Assembly Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 45: Installation

    NSTALLATION In this chapter we describe the electrical installation of the ENC-XX or BM4-F-ENC-XX. ZMounting– The mechanical mounting is described in from page 41 and not necessary for BM4400, BM4600 and BM4700 with ES controller. Safety notes DANGER! Risk of fatal injury from electrical current! There is an immediate risk of fatal injury if live electrical parts are contacted.

  • Page 46: Requirements On The Electrical Connection

    Requirements on the electrical connection Requirements on the electrical connection NOTICE! The danger is: Electricity. In case you do not ensure the requirements to the electrical connection of the ENC-XX/BM4-F-ENC-XX, it can be damaged/destroyed. 1 The ENC-XX/BM4-F-ENC-XX supplies the connected encoders with voltage and current.

  • Page 47: Connection Diagrams

    Installation Connection diagrams 7.3.1 Connection BM4-F-ENC-XX standard controller Figure 7: Connection diagram BM4-F-ENC-XX standard controller Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 of 102...

  • Page 48: Connection Enc-Xx Es Controller

    Connection diagrams 7.3.2 Connection ENC-XX ES controller Figure 8: Connection diagram ENC-XX ES controller Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 49: Pin Assignment

    Installation 7.3.3 Pin assignment Pin assignment (BM4-F-)ENC-01, (BM4-F-)ENC-11, (BM4-F-)ENC-21 m for resolver NOTE! Resolvers are to be used only for motors with maximum ten pole pairs. Pin assignment Pin No. Definition Resolver ref - Resolver ref + reserved* reserved* Resolver COS + reserved* Resolver SIN + Resolver SIN -...
  • Page 50 Connection diagrams Pin assignment (BM4-F-)ENC-02, (BM4-F-)ENC-12 m for sine cosine encoder with Hiperface® interface Pin assignment Pin No. Definition GND encoder supply + 8V encoder supply reserved* reserved* COS + reserved* SIN - SIN + COS - 1) 2) Temperature sensor + 1) 2) Temperature sensor - Female Sub-D 15-pin...
  • Page 51 Installation Pin assignment (BM4-F-)ENC-03 m for 5V square wave incremental encoder Pin assignment Pin No. Definition GND encoder supply + 5 V encoder supply RS422 incremental encoder track +0 RS422 incremental encoder track -0 RS422 incremental encoder track +B reserved* RS422 incremental encoder track -A RS422 incremental encoder track +A RS422 incremental encoder track -B...
  • Page 52 Connection diagrams Pin assignment (BM4-F-)ENC-04 m for sine cosine encoder with zero-point sensing Pin assignment Pin No. Definition GND encoder supply +5 V encoder supply Zero point + Zero point - SIN+ [B+] reserved* COS- [A-] COS+ [A+] SIN- [B-] reserved* reserved* Female Sub-D 15-pin...
  • Page 53 Installation Pin assignment (BM4-F-)ENC-05 ® m for sine cosine encoder with EnDat 2.1 interface Pin assignment Pin No. Definition GND encoder supply +5 V encoder supply Temperature sensor + Temperature sensor - SIN+ [B+] reserved* COS- [A-] COS+ [A+] SIN- [B-] Clock + Clock - Female Sub-D 15-pin...
  • Page 54 Connection diagrams Pin assignment (BM4-F-)ENC-06 ® m for encoder with EnDat 2.2 interface Pin assignment Pin No. Definition reserved* GND encoder supply reserved* +5 V encoder supply DATA + reserved* reserved* CLK + reserved* GND encoder supply reserved* Female Sub-D 15-pin +5 V encoder supply DATA - reserved*...
  • Page 55 Installation Pin assignment (BM4-F-)ENC-07 m for sine cosine encoder with SSI interface, without encoder supply Pin assignment Pin No. Definition reserved* reserved* reserved* reserved* SIN + [B+] reserved* COS- [A-] COS+ [A+] SIN- [B-] Clock + Clock - Female Sub-D 15-pin reserved* A_GND Data +...
  • Page 56 Connection diagrams Pin assignment (BM4-F-)ENC-17 m for sine cosine encoder with SSI interface and 5V encoder supply Pin assignment Pin No. Definition GND encoder supply +5 V encoder supply reserved* reserved* SIN+ [B+] reserved* COS- [A-] COS+ [A+] SIN- [B-] Clock + Clock - Female Sub-D 15-pin...
  • Page 57 Installation Pin assignment (BM4-F-)ENC-27 m for encoder with SSI interface and 24V encoder supply Pin assignment Encoder supply Pin No. Definition +24 V DC X1 female connector 2-pin Pin assignment encoder Pin No. Definition Data - Data + reserved* reserved* reserved* +24 V DC Clock +...
  • Page 58 Connection diagrams Pin assignment (BM4-F-)ENC- 08 m for sine cosine encoder with commutation Pin assignment Pin No. Definition GND encoder supply + 5 V encoder supply Zero-point + [R+] Zero-point - [R-] COS+ [A+] reserved* SIN- [B-] SIN+ [B+] COS- [A-] Female Sub-D 15-pin 5 V Sense 0 V Sense...

  • Page 59: Construction Guidance Connection Cables

    Installation 7.3.4 Construction guidance connection cables NOTE The connection cables must be made according to the following figures! In case there is another assignment of the pins, the cable will not operate and defects as well as at the encoder module and also at the encoder can be caused! Construction guidance connection cable, 12-wire The connection cable can be used for following encoder types: m (BM4-F-)ENC-01, (BM4-F-)ENC-11, (BM4-F-)ENC-21 resolver...

  • Page 60: Connection Cable For (Bm4-F-)Enc-05

    Connection diagrams Construction guidance connection cable for (BM4-F-)ENC-05 ® m Sine cosine incremental encoder with EnDat 2.1 -interface ZEnDat® 2.1 The connection cable can be ordered from Baumüller Nürnberg GmbH (see encoder cable– on page 91). Construction guidance: 1 Use the following materials: m Cable: 14 wires (recommendation: 6 x (2 x 0.14 mm ) + 2 x 0.5 mm ), twisted pairs,...

  • Page 61: Connection Cable Bm4-F-Enc-07

    Installation Construction guidance connection cable for (BM4-F-)ENC-07 m sine cosine encoder with SSI interface, without encoder supply NOTE The connection cable is not offered by Baumüller Nürnberg GmbH and must be made by the user. Construction guidance: 1 Use the following materials: m Cable: LiYCY 5 x (2 x 0.14) + 2 x 0.5 mm², Cu braiding with at least 85 % opt.

  • Page 62: Connection Cable (Bm4-F-)Enc-17

    Connection diagrams Construction guidance connection cable for (BM4-F-)ENC-17 m Sine cosine encoder with SSI interface and 5V encoder supply NOTE The connection cable is not offered by Baumüller Nürnberg GmbH and must be made by the user. Construction guidance: 1 Use the following materials: m Cable: LiYCY 5 x (2 x 0.14) + 2 x 0.5 mm², Cu braiding with at least 85 % opt.

  • Page 63: Connection Cable (Bm4-F-)Enc-27

    Installation Construction guidance connection cable for (BM4-F-)ENC-27 m Encoder with SSI interface and 24V encoder supply NOTE The connection cable is not offered by Baumüller Nürnberg GmbH and must be made by the user. Construction guidance: Construction guidance: 1 Use the following materials: m Cable 6 wires: (recommended: 2 x (2 x 0.14) + 2 x 0.5 mm², twisted pairs and shielded, tinned Cu transfer, Cu braiding with at least 85 % opt.

  • Page 64: Connection Cable (Bm4-F-)Enc-08

    Connection diagrams Connection guidance connection cable for BM4-F-ENC-08 m Sine cosine encoder with commutation NOTE A broken wire of the reference signal cable [R+], [R-] or commutation signal cable [C+], [C-], [D+], [D-] is not detected by the controller. NOTE The connection cable is not offered by Baumüller Nürnberg GmbH and must be made by the user.

  • Page 65: Installation Procedure

    Installation Installation procedure 1 Switch off the b maXX 4400 device and assure it against unintentional switching on during mounting. DANGER! Risk of fatal injury from electrical current! There is an immediate risk of fatal injury if live electrical parts are contacted. Therefore: m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again.
  • Page 66 Installation procedure Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 67: Commissioning/Operation

    OMMISSIONING PERATION This test-commissioning assures, that the (BM4-F-)ENC-XX has been correctly recog- nized. Further information relating to commissioning and parameter settings of the encod- er module can be found in parameter manual b maXX 4000 5.03039. Assure, that before commissioning the following preconditions are fulfilled: 1 The BM4-F-ENC-XX is correctly mounted (standard controller only).
  • Page 68 Safety notes NOTICE! Environmental conditions that do not meet the requirements. Environmental conditions that are non-compliant can lead to property damage. Therefore: m Ensure that the environmental conditions are kept compliant during operation (see instruction handbook b maXX 4000, operation conditions). WARNING! Risk of injury due to insufficient qualifications! Inevitably, when operating this electrical device, certain parts of this device are ener-...

  • Page 69: Procedure Of The Test-Commissioning

    Commissioning/Operation Procedure of the test-commissioning The test-commissioning is divided into the following sections: 1 recognition and 2 function test of the encoder module 8.2.1 Recognition of the encoder module During of the ramp-up of the device the controller automatically reads out the identifica- tion of the encoder module/the encoder modules.

  • Page 70: Prodrive Start Screen

    Procedure of the test-commissioning 4 Choose sub-menu „Service“ Expectation: m Module type: e.g. SinCos EnDat 2.1: (BM4-F-)ENC-05 Resolver: (BM4-F-)ENC-21 m Hardware version: (dependent on order), e. g. „Version A“. 5 Decide on the basis of the display: Figure 16: ProDrive start screen m If the (BM4-F-)ENC-XX has been correctly recognized, the commissioning can be continued, refer to Instruction Handbook b maXX 4000, 5.12008 or Parameter Man- ual b maXX 4000, 5.03039.

  • Page 71: Further Information On Parameterization

    Commissioning/Operation 8.2.2 Further information on parameterization The basic setting of the parameter „configuration encoder“ you will find in the following table: (BM4-F-)ENC -01, - -02, -12, -07, -17 -27 -04, -08 -05, -06 P0150 Encoder 1 mode 0001 P0160 Encoder 2 mode P0152 Encoder 1 PPR count automatic encoder...
  • Page 72 Procedure of the test-commissioning Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 73: Maintenance

    AINTENANCE Safety notes Basic information WARNING! Risk of injury due to improperly performed maintenance work! Improper maintenance can lead to severe personal injury and material damage. Therefore: m Before beginning work, make sure that there is enough space for mounting. m Make sure that the mounting area is kept clean and orderly.

  • Page 74: Inspection Intervals - Maintenance Notes

    Inspection intervals - maintenance notes Inspection intervals - maintenance notes Refer to Instruction handbook b maXX 4000, 5.12008. Repairs In case of device damage, please inform your sales office or: Baumüller Nürnberg GmbH Ostendstr. 80 - 90 90482 Nuremberg Germany Tel.

  • Page 75: Troubleshooting And Fault Correction

    ROUBLESHOOTING AND FAULT CORRECTION 10.1 Behavior in case of malfunctions Basic information DANGER! Risk of fatal injury from electrical current! Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage. Therefore: m Pay heed to areas on the device that could be dangerous. WARNING! Risk of injury due to improper fault correction! Therefore:...

  • Page 76: Fault Detection

    10.2 Fault detection 10.2 Fault detection The fault can be caused by mechanical or electrical malfunctions. LED H4 The occurrence of an error state of a device b maXX 4000 is signalled by the lighting up of the red LED H4 on the front side of the housing. NOTE! If warnings or errors occur without error reaction the LED H4 „error“...
  • Page 77 Troubleshooting and fault correction Operating Furthermore the error message is shown in the operating software: software ProDrive h Start the operating program ProDrive (from FW 3.07), if it isn’t running yet. NOTE! The controller software version and the operating software version must be compat- ible to use ProDrive with all functions.

  • Page 78: Drive Manager Prodrive

    10.2 Fault detection h Select „Drive management“ The window „Drive manager“ opens, see below with an exemplary (error) message. Before the communication between controller and PC/laptop is started, the messages in in this list have been arranged in numerical order. The newly occurring messages are added to the end of the list, when communication is active.

  • Page 79: 10.3 Error Handling

    Troubleshooting and fault correction 10.3 Error handling The error messages in the system are built up hierarchically. An error message can result from a beneath in the hierarchic arranged error message. This is why the message „Error“ (level 1) can base on an error, which e. g. has appeared in „ModuleError“...

  • Page 80: 10.3.1 Error Reset

    10.3 Error handling 10.3.1 Error reset If the red error LED is lighting up, there is at least one error. There are several methods to reset errors: m Via ProDrive (from FW 3.07): Button “Quit errors” (either in the dialog box “Device manager” or on the page “Device manager“.

  • Page 81: 10.3.2 Error Messages

    Troubleshooting and fault correction 10.3.2 Error messages Figure 22: Survey error list The (error) messages are displayed in ProDrive window „Drive manager“. Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 of 102...
  • Page 82 10.3 Error handling 1st level 1st level errors are only interesting for the access to errors via parameters, to be used without ProDrive, e. g. at Field bus communication. This errors are not shown in ProDrive/ 7-segment display. Bit mapping see description of the parameter P0200 in the parameter manual. 2nd level Order of the error messages see survey (ZFigure 22–...
  • Page 83 Troubleshooting and fault correction P0208 Error encoder 1 (level 2) Error No. Meaning Reaction Troubleshooting ZError messages level 3– Communication error pulse stop See on page 85. ® (Hiperface specification) reserved Error at overwriting the encoder position infor- pulse stop Execute the command once again. If the error occurs mation repeatedly, contact Baumüller Nürnberg Cable break encoder 1...
  • Page 84 10.3 Error handling P0210 Error encoder manager Error No. Meaning Reaction Troubleshooting Absolute position of encoder 1 unknown pulse stop Use a different encoder If error occurs at sine incremental encoder, set P0150 bit 9 = 1 (error message „absolute position of encoder Absolute position of encoder 2 unknown pulse stop 1 unknown“...
  • Page 85 Troubleshooting and fault correction Error messages level 3 NOTE! 3rd level errors are only displayed in ProDrive separated by a decimal point from the ZFigure 22– corresponding 2nd level error (refer to on page 81). e.g.: Motor error 102: Group error find notch position (2nd level) Find notch position error 102.64: Drive moved more than 4 times delta angle.
  • Page 86 10.3 Error handling Error code Meaning Troubleshooting Position single turn unreliable Internal encoder error, contact Baumüller Nürnberg GmbH Position error multi turn Position error multi turn Position error multi turn Wrong motor data checksum Check encoder cable and assure the correct encoder installation Absolutely no response from encoder Unknown encoder address Error reading absolute angle position...
  • Page 87 Troubleshooting and fault correction Error code Meaning Troubleshooting Position error detected while multiple request Check encoder cable and assure the correct encoder installation Error initiated by additional info 1 See encoder dependent definition of additional info 1 Error initiated by additional info 2 See encoder dependent definition of additional info 2 Error initiated by additional info 3 See encoder dependent definition of additional info 3...
  • Page 88 10.3 Error handling Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 89: Accessories And Spare Parts

    CCESSORIES AND PARE ARTS Accessories/spare parts for devices of the b maXX series are listed in this appendix. Product management is happy to handle any queries and suggestions on accessory parts. 11.1 Motor-side encoder connector Type Part no. Encoder plug 12-pole 245147 12-pole SpeedTec...

  • Page 90: Connection Cable

    11.2 Connection cable 11.2 Connection cable m Encoder cable 12-wire ® Encoder cable for resolver, sine cosine encoder with Hiperface interface and square ware incremental encoder ready-for-use - trailing cable available, length see below, further lengths on request SpeedTec not trailing cable trailing cable trailing cable Length...
  • Page 91 Accessories and Spare Parts m EnDat ® 2.1 encoder cable ready-for-use - trailing cable available, length see below, further lengths on request SpeedTec not trailing cable trailing cable trailing cable Length Part no. Part no. Part no. 383152 393889 448816 383923 369864 448817...
  • Page 92 11.2 Connection cable m EnDat ® 2.2 encoder cable without incremental encoder signals Original encoder cable of Fa. Heidenhain), lengths on request. Cable with M12 connector 8-pin completely assembled with female connector and male Sub-D connector. Order No. Fa. Heidenhain 524599-xx (xx: length) Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12...

  • Page 93: Disposal

    ISPOSAL NOTE! Baumüller products are not subject to the scope of application of the EU's Waste Electrical and Electronic Equipment Directive (WEEE, 2002/96/EC). Hence, Baumüller is not obligated to bear any costs for taking back and disposing of old de- vices.

  • Page 94: Disposal Facilities/Authorities

    12.2 Disposal facilities/authorities NOTICE! Avoid polluting the environment as a result of improper disposal. Therefore: m Only dispose in compliance with the health and safety regulations. m Take heed of any special local regulations. If you are unable to directly ensure safe disposal yourself, commission a suitable disposal contractor.

  • Page 95: Appendixa - Declaration Of Conformity

    A - D PPENDIX ECLARATION OF ONFORMITY Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 of 102...
  • Page 96 EC - Declaration of Conformity Doc.-No.: 5.13028.00 Date: 18.10.2013 according to EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC The Manufacturer: Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg, Deutschland declares, that the product: Designation: Encoder module for b maXX 4000 standard controller Type: BM4-F-ENC-XX Manufactured since:...

  • Page 97: Table Of Figures

    Table of Figures Table of Figures b maXX BM4000) ........................Encoder module for standard controller ..................Type plate BM4-F-ENC-XX for standard controller..............ENC-XX in the ES controller ...................... BM4-F-ENC-XX for standard controller..................Mounting ............................ Connection diagram BM4-F-ENC-XX standard controller............Connection diagram ENC-XX ES controller................Connection cable, 12-wire......................
  • Page 98 Table of Figures Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...

  • Page 99: Index

    Index Accessories Inspection Connection cables Inspection intervals Accidents Installation Assembly Installation, procedure Caution Key to symbols Connection cable Construction guidance LED H2 EnDat® 2.1 LED H4 61, 62 length with commutation Limitation of liability Connection cable 12-wire Current consumption Customer service Maintenance Malfunctions, behavior Maximum speed...
  • Page 100 Index Safety equipment Slots Spare parts 8, 89 SSI interface Standard controller Stegmann Storage Temperature range Technical data Transport Climatic class Temperature range Transport inspection Twist lock Type code ES controller Standard controller Type of plug-in module Type plate ES controller Standard controller Unpacking Use, compliant with indented purpose...

  • Page 101: Overview Of Revisions

    Overview of Revisions Overview of Revisions Version Status Changes 5.01042.11 18-Oct-2013 Revision because of ES controller 5.01042.12 15-Apr-2014 Additional encoder cables SpeedTec Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 of 102...
  • Page 102 Notes Instruction Handbook b maXX (BM4-F-)ENC-XX (Encoder module) Document No.: 5.01042.12 Baumüller Nürnberg GmbH of 102...
  • Page 104 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

This manual is also suitable for:

B maxx bm4400 esB maxx bm4600B maxx bm4600 esB maxx bm4700B maxx bm4700 es

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