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Major Manufacturing HIT-30L-125 Instructions Manual

Template for adams rite 2190 lock

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1825 VIA BURTON
ANAHEIM CA 92806
714-772-5202 / FAX 714-772-2302
EMAIL: MAIL@MAJORMFG.COM
WEB: WWW.MAJORMFG.COM
INSTRUCTIONS
FOR
HIT-30L-125
TEMPLATE FOR
ADAMS RITE 2190 LOCK
WHEN USING POWER TOOLS
ALWAYS WEAR
EYE AND EAR PROTECTION!!

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Summary of Contents for Major Manufacturing HIT-30L-125

  • Page 1 1825 VIA BURTON ANAHEIM CA 92806 714-772-5202 / FAX 714-772-2302 EMAIL: MAIL@MAJORMFG.COM WEB: WWW.MAJORMFG.COM INSTRUCTIONS HIT-30L-125 TEMPLATE FOR ADAMS RITE 2190 LOCK WHEN USING POWER TOOLS ALWAYS WEAR EYE AND EAR PROTECTION!!
  • Page 2: Think Safety

    Be sure all bits and cutters are sharp and in good condition and all power tools and extension cords are in good working order and properly grounded. AND MOST IMPORTANTLY, BE SURE TO WEAR, EYE AND EAR PROTECTION. Copyright 2011—Major Manufacturing PAGE 1...
  • Page 3 The lack of bearing surface will cause Shown above is a spade or paddle type the bit to jam. bit. Do not attempt to use this in any drill guide. There is no bearing surface and you will jam the bit. Copyright 2011—Major Manufacturing PAGE 2...
  • Page 4 The templates existing lock cut out. for the Adams Rite 2190 are This fixture is not part too long for of the HIT-30L-125 the standard template set. It needs HIT-30 clamp to be ordered system and separately.
  • Page 5 If this installation is new, a faceplate will need to be cut in the door, attach a HIT-30AR11 to the clamp. (LH picture) If you are retrofitting an existing door prep, attach a HIT-30AR20 alignment guide to the clamp. (RH picture) The templates are marked exterior top and interior top make sure they are attached correctly to the clamp.
  • Page 6 Shown is a step bit used to drill the starting hole. Lube the area to be routed, we use a product called Edge Cream by LPS. Cut out the faceplate. Be sure to cut in a clockwise direction. Copyright 2011—Major Manufacturing PAGE 3...
  • Page 7 Don’t forget to drill the holes for mounting brackets. The holes in the template are spaced to fit our LMB-03, LMB- 033 or LMB-034. We prefer the bracket to mounting bridges for this installation. If retrofitting, install the HIT-30AR20 to the clamp and align it in the existing faceplate cutout.
  • Page 8 Once the faceplate has been cut out it is time to start drilling the function holes. Starting at the top, drill the inside and outside holes with a 1-1/4” hole saw. If retrofitting, drill these holes to clean up any misalignment. There are three holes inside and outside to drill next.
  • Page 9 With the 13/64” drill bit still in the drill, drill the two top holes on the large drill guide at the bottom of the template Change to a 3/16” and drill the remaining 6 holes on the inside template. Four are on the template and two are on the large drill guide.
  • Page 10 With the same 3/16” bit in the drill, drill the remaining holes on the exterior template. There are five holes on the template and two on the large drill bushing. Two holes on this side are pilot holes and will be drilled out after the clamp and template are removed from the door.
  • Page 11 On the exterior template two holes need to be enlarged to 1-1/8” with the use of a hole saw. One hole is located in the center of the door, below the two horizontal holes. The second hole is centered between the bottom five holes.
  • Page 12 One last hole to enlarge is on the interior of the door. Change to a 7/8” hole saw and drill the pilot hole located under the two horizontal holes as shown. Here is the completed door prep. Make sure all holes have been de-burred and install lock per manufactures directions.