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Major Manufacturing MCE-100 Directions

Major Manufacturing MCE-100 Directions

Mortise cylinder extension drill

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1825 VIA BURTON
ANAHEIM, CA 92806
714-772-5202 / FAX 714-772-2302
mail@majormfg.com / www.majormfg.com
DIRECTIONS FOR
MCE-100
MORTISE CYLINDER
EXTENSION
DRILL GUIDE
COPYRIGHT MAJOR MANUFACTURING INC 2009

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Summary of Contents for Major Manufacturing MCE-100

  • Page 1 1825 VIA BURTON ANAHEIM, CA 92806 714-772-5202 / FAX 714-772-2302 mail@majormfg.com / www.majormfg.com DIRECTIONS FOR MCE-100 MORTISE CYLINDER EXTENSION DRILL GUIDE COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 2 The MCE-100 drill guide is made up of a clamp to securely hold a mortise cylinder when drilling and tapping the required mounting holes. There is also the drill guide plate (gray) and tapping plate (red). Also included is the #29 drill bit with a stop and a 8-32 tap with a handle.
  • Page 3 Mortise cylinder to be extended Extension kit and proper drive cam needed for the modification. Remove the factory cam. COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 4 There are two ball bearing Ball bearing detent detents inside the cylinder one on each side clamp. The detents will center the mortise cylinder in the clamp. COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 5 After the guide has been tightened, check to make sure the cylinder still turns free, if not, readjust. This step is important to insure a good working modification. COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 6 This will allow plenty of room for to tap to the depth needed without bottoming out. Remove the drill guide from the cylinder clamp. Do not remove the mortise cylinder at this time. COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 7 Be sure to lube tap with a cutting oil prior to tapping holes. With the use of the red tap guide tap the first hole. Back out the tap frequently to clear chips from work. COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 8 Loosen the cap screw on the cylinder vise and remove the mortise cylinder. These are the finished mounting holes for the extension unit. Set the plug extender on the cam driver. COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 9 The mortise extension unit Is designed to accept a Kaba Ilco brand cam. The use of other brands may not fit correctly and cause a problem with proper operation. That’s all there is to it! COPYRIGHT MAJOR MANUFACTURING INC 2009...
  • Page 10 MCE-D1 MCE-D4 MCE-D8 AMERICAN ARROW LOCK YALE KABA ILCO SARGENT LSDA MARKS MCE-D9 SCHLAGE ASSA MCE-D5 U.S. LOCK CORBIN/RUSSWIN USCAN MCE-D10 MCE-D2 MCE-D6 SCHLAGE LG FORMAT SCHLAGE PRIMUS GMS-IC CORE MCE-D3 MCE-D7 MEDECO GMS-STD. COPYRIGHT MAJOR MANUFACTURING INC 2009...