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Incremental Encoder I_-58
with Functional Safety (FS)
IV-58
Position Sensor:
DIN EN 61508/62061: SIL CL2
DIN EN ISO 13849:
PL d
Speed Sensor:
DIN EN 61508/62061: SIL CL3
DIN EN ISO 13849:
PL e
_Basic safety instructions
_Intended use
_General functional description
_Characteristics
_Mounting
_Installation/Commissioning
_Causes of faults and remedies
IH-58
IS-58
Original manual
User Manual
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Table of Contents
Related Manuals for TR-Electronic IH 8 Series
Summary of Contents for TR-Electronic IH 8 Series
- Page 1 Original manual Incremental Encoder I_-58 with Functional Safety (FS) IH-58 IV-58 IS-58 Position Sensor: DIN EN 61508/62061: SIL CL2 DIN EN ISO 13849: PL d Speed Sensor: DIN EN 61508/62061: SIL CL3 DIN EN ISO 13849: PL e _Basic safety instructions _Intended use _General functional description _Characteristics...
- Page 2 Specified products, names and logos serve exclusively for information purposes and may be trademarks of their respective owners, without any special marking to indicate this. TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 40...
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Page 3: Table Of Contents
5.1.1 Requirements ......................23 5.2 Hollow shaft ..........................25 5.2.1 Requirements ......................25 Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 3 of 40... - Page 4 10.3 EU Declaration of Conformity ....................40 10.4 Pin assignment ........................40 10.5 Drawings ..........................40 TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 40 TR - ECE - BA - GB - 0120 - 13...
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Page 5: Revision Index
Warning: Surge voltages in relation to the signals 10/23/19 SIN+, SIN–, COS+, COS–, Ref+ or Ref– Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 5 of 40... -
Page 6: General Information
TTL square impulse interface, differential HTL square impulse interface, differential * = placeholder TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 40 TR - ECE - BA - GB - 0120 - 13... - Page 7 ● and this User Manual Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 7 of 40...
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Page 8: Abbreviations And Terms Used
Repeat test Repetitive test to detect hidden dangerous failures in a safety-related system. (proof test) TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 9: General Functional Description
SIL2/PLd/Cat.3, in conjunction with positioning oriented safety functions see chapter “Safety” -> “Functional safety” on page 19. Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 10: Main Features
– the downstream fail-safe processing unit evaluates the measuring system differentially TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 11: Basic Safety Information
User Manual! Faults which could threaten safety should be eliminated without delay! Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 12: Intended Use
in environments where there is an explosive atmosphere, for medical purposes TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 13: Safety Functions Of The Fail-Safe Processing Unit
A and B Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 14: Warranty And Liability
Basic safety information 2.6 Warranty and liability In principle the "General Terms and Conditions" of TR-Electronic GmbH apply. These are available to the operator with the Order Confirmation or when the contract is concluded at the latest. Warranty and liability claims in the case of personal injury... -
Page 15: Personnel Selection And Qualification; Basic Obligations
The responsibility for assembly, installation, commissioning and operation must be clearly defined. The obligation exists to provide supervision for trainee personnel. Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 16: Safety Information
If the type plate is no longer legible or if the type plate is completely missing, the measuring system must not be operated. TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 40... - Page 17 If disposal has to be undertaken after the lifespan of the device, the applicable country-specific regulations must be observed. Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13...
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Page 18: Transport / Storage
Storage temperature: -40 to +90 °C – Store in a dry place TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 19: Technical Data
The assessment occurred in accordance with Note 2 on Table 6 of EN ISO 13849-1 Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 20: Electrical Characteristics
Output frequency ........ ≤ 100 KHz Short-circuit proof ....... yes Cable specification ......see page 31 TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 21: Ambient Conditions
Housing side .......... IP 67 valid with screwed-on mating connector and/or screwed-on cable gland Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 22: Mechanical Characteristics
-40 °C ............16 Ncm Runout tolerance ............. ± 0.05 mm Weight, typical ............0.3…0.5 kg TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 23: Mounting
/ groove combination (Figure 1, (2)); a coupling with groove must be used for this purpose. Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... - Page 24 5: Coupling with groove 6: Drive shaft Figure 1: Flange mounting TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 40 TR - ECE - BA - GB - 0120 - 13...
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Page 25: Hollow Shaft
5: Parallel key 6: Drive shaft Figure 2: Form closure Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 25 of 40... - Page 26 3: Parallel key: DIN 6885-A 4x4x10 Figure 4: Requirements for the shaft mounting, example with shaft ∅ 12 H7 TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 26 of 40 TR - ECE - BA - GB - 0120 - 13...
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Page 27: Installation / Preparation For Commissioning
Upon completion of installation, a visual inspection with report should be carried out. Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 28: Emc Conform Wiring Schemes
Connect all shields double-sided Shielding must not be interrupted Twisted pair wires (A,/A), (B,/B) TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 29: Connection Scheme 3
Shielding must not be interrupted Twisted pair wires (A,/A), (B,/B) Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 29 of 40... -
Page 30: Ground Connection - Measuring System
Figure 5: Ground connection – measuring system TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 30 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 31: Cable Specification
K0+ / K0– optional, the reference signal is not evaluated from a safety viewpoint Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 32: Permitted Cable Length
6.5.1 Analog incremental signals (SIN/COS) Output frequency in kHz Figure 6: Maximum permissible cable length for SIN/COS interface TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 33: Square-Wave Incremental Signals (Ttl/Htl)
Output frequency in kHz Figure 8: Maximum permissible cable length for HTL interface Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 33 of 40... -
Page 34: Connection - Notes
TR - Electronic GmbH System cabele (z.B. 90-397-010.0 – 10 m) TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 34 of 40 TR - ECE - BA - GB - 0120 - 13... -
Page 35: Incremental Interface
When sending the measuring system to the factory, the reasons and circumstances relating to the overvoltage must be specified Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 36: Variant 1, Analog Incremental Signals (Sin/Cos)
Measuring the signals against 0 V gives the following signal curve: Figure 9: Signal curve with clockwise direction of rotation looking at the flange connection TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 36 of 40... -
Page 37: Variant 2, Square-Wave Incremental Signals (Ttl/Htl)
Figure 11: Signal curve with clockwise direction of rotation looking at the flange connection Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13... -
Page 38: Replacing The Measuring System
● When recommissioning the replaced measuring system, correct functioning must be ensured first of all by means of a protected test run. TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 40... -
Page 39: Checklist
Safety functions of the fail-safe checked processing unit, page 13 Printed in the Federal Republic of Germany TR-Electronic GmbH 2016, All Rights Reserved 10/23/2019 TR - ECE - BA - GB - 0120 - 13 Page 39 of 40... -
Page 40: Appendix
The number of the pin assignment is noted on the nameplate of the measuring system. 10.5 Drawings See drawing, related to the order number TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany Page 40 of 40...
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