Mercury TP-702-59 Operation, Safety & Spare Parts Manual
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Mercury TP-702-59 Operation, Safety & Spare Parts Manual

Automatic strapping machine
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Original Instruction

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Summary of Contents for Mercury TP-702-59

  • Page 1 Original Instruction...

  • Page 3: Table Of Contents

    CONTENTS PART I 1 General Safety Instructions..............A1 1.1 Basic Operation................. A1 1.2 Basic Safety Precautions............A1 1.3 Safety Instructions Governing Specific Operational Phases..A2 1.4 Warning of Electrical Dangers ..........A3 1.5 Grounding Instructions Shall Include the Following ....A3 1.6 Before Operating...............
  • Page 4 3 Preparation Before Operating the Machine........A11 3.1 Shipping ...................A11 3.2 Transportation & Centre of Gravity .........A11 3.3 Construction Layout..............A12 3.4 Installation................A13 3.5 Operation Space ..............A14 3.6 Operating Elements..............A15 3.7 Instructions for Loading PP Strap ........... A17 3.8 Auto Strap Feeding Process ............
  • Page 5 5.6 Adjustment on Tensioning Rollers for High Tension....A29 6. Troubleshooting ................A30 6.1 LCD Display ................A30 7. Maintenance..................A32 PART II 1. Wiring Diagram ……………………………………………………..B1 PART III 1. Strapping Head Unit ………………………...………………………C1 2. Bandway Unit ……………………………………………..……….C39 3. Accumulator Unit ………………………………………………….C51 4.

  • Page 6: Part I

    PART I...

  • Page 7: General Safety Instructions

    1 General Safety Instructions 1.1 Basic Operation Read the operation and safety manual prior to using the strapping machine.  The operation and safety manual should remain attached to the machine at all times.  The machine may only be operated in accordance with its designated use. ...

  • Page 8: Safety Instructions Governing Specific Operational Phases

    1.3 Safety Instructions Governing Specific Operational Phases Avoid unsafe operation of the equipment.  The machine is only to be operated when it is in good running order. Only operate the  equipment in a safe manner; all protective and safety devices must be in place and fully functional.

  • Page 9: Warning Of Electrical Dangers

    1.4 Warning of Electrical Dangers Immediately remove power to the machine in case of trouble in the electrical system.  Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current. Any electrical work performed on the equipment must be conducted by a skilled ...

  • Page 10: Before Operating

    1.6 Before Operating Read the instruction manual before operating the machine for your safety.  Wear eye protection and safety gloves before operating this machine.  Eye protection must be worn Safety gloves must be worn Verify that the power line voltage is correct. ...

  • Page 11: Signs And Symbols

    1.9 Signs and Symbols Meaning Symbol Warning for dangerous voltage! Contact with live electrical parts will result in severe injury or death. Warning for hot surface! Welding area is approximately 270 520℉ Allow sufficient time for the heater to cool down before any work in welding area.

  • Page 12: Machine Information

    2 Machine Information Areas of Application The strapping machine is to be used for strapping packages, cartons, paper boxes, newspapers, magazines and those materials using a polypropylene (PP) strapping for stabilizing purposes when in transportation. Be careful for rigidity of working materials, and don’t try to pack agri-foodstuffs or other such material.

  • Page 13: Storage

    And the user should refer to a professional expert or relevant authority to prevent the dangerous substance/ gas emitted by suitable means according to local /national environmental/health codes/regulations. 2.3 Storage The store room must be dry  Do not expose the machine to extreme cold or heat environment ...

  • Page 14: Safety Devices

    2.5 Safety Devices Danger! Operate the machine only when all safety devices are at their place and are functioning correctly. The machine has been constructed in accordance with the applicable legal regulations. The machine is reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or undue condition.

  • Page 15: Technical Specification

    If it is necessary to make adjustments inside the machine during operation, after a strap jam for example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional with the covers removed. When the front table top is opened, safety switch B6-1 is activated.
  • Page 16 2.6.2 Technical Data Strap width 5mm, 6mm, 9mm Strap thickness 0.35mm up to 0.65mm (0.014” – 0.026”) Coil diameter 200mm (8” nominal) Strap coil diameter Outside diameter 420mm (16.5”) Width(Face) 190mm (7.5”) Minimum – 820mm (32.3”) Table height Maximum – 920mm (36.2”) Weight 157kg (346 lbs.) Noise emission...

  • Page 17: Preparation Before Operating The Machine

    3 Preparation Before Operating the Machine 3.1 Shipping The equipment is delivered in transport units. Each transport unit is loaded onto a wooden pallet, secured by polyester strapping. 3.2 Transportation & Centre of Gravity Transport the strapping machine on a pallet. Lift the unit using forklift truck or other lifting device.

  • Page 18: Construction Layout

    Danger to Lift! Suspend loads can fall down. By inappropriate mounting or fracture of hoisting device the load can fall down and cause serious injuries or death. Do not step under suspended loads! Use appropriate hoisting devices and fasteners. 3.3 Construction Layout 1.

  • Page 19: Installation

    15. Feed Motor M2 16. Tension Motor M3 17. Strap Accumulator M4 18. Automatic Feed Motor M5 19. Proximity Sensor SQ1 20. Proximity Sensor SQ2 21. Proximity Sensor SQ3 22. Fan (M11) 23. Heater 24. Photo Eye (Option) 3.4 Installation 1.

  • Page 20: Operation Space

    3. After positioning the machine ready for working, be sure to lock two front casters (with brake) to avoid machine’s movements. 4. When moving the machine, be sure to un-lock the two lockable casters. Re-lock the two casters after re-positioning the machine. 5.

  • Page 21: Operating Elements

    3.6 Operating Elements 1. Main Power Switch: Provides the machine with power.  Switch to “1” position for turning the main power on. After strapping, switch it to “0” to turn off the machine. 2. LCD Display: Display strapping message. 3.
  • Page 22 7. Reel Release Switch: To release the dispenser for easily taking out strapping from it. 8. Foot Bar : To initiate a strapping cycle. To clear up machine fault. (reset) 9. Foot Pedal Switch（Option） ： To initiate a strapping cycle. To clear up machine fault.

  • Page 23: Instructions For Loading Pp Strap

    3.7 Instructions for Loading PP Strap 3.7.1 Specifications Polypropylene Strap Width: 5, 6 or 9mm Thickness: 0.35-0.65 mm (0.014” –0.026”) Note: Strap coil should not be heavier than 12kg (27 lbs). Too heavy strap would damage the Reel support system. Strap which has excessive camber as illustrated in figure below cannot be used.
  • Page 24 3.7.2 Strap Reel Installation 1. Open the side door on the right of the machine (fig. 1). 2. Lift the reel handle up all the way to the end (fig. 1). 3. Release the Reel Nut Handle by Handle pressing and turning it to the left. 4.

  • Page 25: Auto Strap Feeding Process

    3.8 Auto Strap Feeding Process 1. Turn Main Power Switch on the control panel to the right (at 1 position), and press Start Switch. 2. Open the side door on the right. 3. Press “Reel Release Switch A” and pull out around 90cm strap. 4.
  • Page 26 5. Lift the lever A and insert strap between the rollers A & B. Feed strap for around 2-3cm ahead the rollers. Caution: If strap is fed more than 6cm ahead the rollers, it could make Auto Strap Feeding failed. 6.

  • Page 27: Operating The Machine

    4. Operating the Machine Switch Main Power Switch to After switching on the strapping machine, heater Position “1” starts to warm up and LCD display continues to be on until the heater reaches its operating temperature (about 2 minutes). Heater warms up and LCD Caution! display keeps on lightening Machine will not operate until heater reaches to...

  • Page 28: Function Encoder

    4.3 Function Encoder Ready LCD display will show various timers such as cooling time, timer 1, timer 2…etc. After pressing the function encoder for over 2 seconds, Press encoder turn the knob to choose the timer needed to be over 2S changed.

  • Page 29: Adjustments

    5. Adjustments 5.1 Strap Amount in the Accumulator Box The machine has been already well set for storing enough amount of strap in accumulator Box. However, some adjustments may be required, depending on the actual quality or thickness of the strap used. The strap supply in the accumulator box should be sufficient for about 2-5 strapping cycle.

  • Page 30: Adjustment For Feeding Pressure To The Accumulator Box

    5.2 Adjustment for Feeding Pressure to the Accumulator Box The machine has been already well set for enough feeding pressure offering enough strength for pulling strap from strap coil to accumulator box. It might be necessary for some adjustments to increase feeding pressure if you are using smooth strap. When it’s necessary for increasing the feeding pressure, please loosen the Nut A and turn Nut C upwards to increase the strength of Spring B.

  • Page 31: Adjustment For Heater Temperature

    5.3 Adjustment for Heater Temperature The machine has been already well set for proper heater temperature. It might be necessary to do some adjustments according to temperature in working environment, and the quality of PP strap to ensure better sealing efficiency. Turn ‘’A’’...
  • Page 32 2. Adjusting “Right Strap Guide” Loosen the screws on the “Right Strap Guide” and take it out. Then loosen the 2 screws B (HBS0408N) and adjust A according to the strap. Be sure D is about 0.1mm wider than the strap. After adjustment, tighten screws B and put the “Right Strap Guide”...

  • Page 33: Adjustment For Feeding/Reversing Pressure

    4. Adjusting Strap Amount in the Accumulator Box Different strap widths might have effects on the strap amount in the accumulator box. Please do the adjustment according to 5.1 if necessary. 5.5 Adjustment for Feeding/Reversing Pressure The upper table rear was screwed by captive screws. To take it out, please loosening the captive screws about 5mm first and then lift the end side of rear side up and slide it out.
  • Page 34 1. Adjusting the Pressure for Feeding The machine is already well set for proper feeding pressure. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for feeding pressure are still necessary. If short feed problem happens a lot, and it is a result of improper feeding pressure, please do the following adjustments: Loosen Nut B and turn Nut A clockwise to increase the feeding pressure.

  • Page 35: Adjustment On Tensioning Rollers For High Tension

    5.6 Adjustment on Tensioning Rollers for High Tension The machine is already well set for proper feeding pressure for high tension. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments on feeding pressure for high tension might be necessary. When insufficient strapping tension occurs even the Soft-High tension switch is on “high”...

  • Page 36: Troubleshooting

    6. Troubleshooting 6.1 LCD Display When the machine has a malfunction, the LCD will flash and display a failure message. Message shown on the LCD could be as follows: 1. Reminder message: a. Push Start: Please press the Start Switch to make machine function. This is especially necessary after the Safety Switch is released or after you just turn on the machine.
  • Page 37 Fault Cause Remedy Strap is too curved Change strap Insufficient feeding pressure Adjust feeding pressure according to 1. Feed jam Too much strap amount in the Adjust to proper strap amount in the accumulator accumulator box according to 5.1 caused strap to be curved Other malfunctions Too much debris on both sides Clean both sides of the heater plate by...

  • Page 38: Maintenance

    7. Maintenance Warning: Before any maintenance or repairs on the machine, set the Main Power Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to avoid burns with this area. 1. Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
  • Page 39 Weekly: Lubricate (front bar, press bar and rear bar) and shifts in arch weekly. Please refer to the following mesh areas for instruction. Before lubricating, be sure to clean the parts first to avoid mixing oil and debris which might have a bad effect on machine’s function.
  • Page 40 6 Months:（or 500,000 strapping cycles） Check heater plate, replace and readjust it if necessary. Check strap cutter in seal head, replace it if necessary. Check that connector at wiring loom to printed circuit board is firmly fixed. Check function of front table or right door safety switch. Make machine ready for operation.
  • Page 42 PART II...
  • Page 53 PART III...

  • Page 55: Strapping Head Unit

    STRAPPING HEAD UNIT M7-1-900000 M7-1-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-900000 Strapping Head Unit (For 5-6mm) M7-1-900010 Strapping Head Unit (For 9mm) M7-1-100000 Cam Group SEE PAGE C3 M7-1-200000 Bar Guide Group SEE PAGE C15 M7-1-300000 Feed Group (For 5-6mm) SEE PAGE C23 M7-1-300010 Feed Group (For 9mm)
  • Page 57 CAM GROUP M7-1-100000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-101100 Strapping Head Frame M7-1-101200 Guide M7-1-101300 Ejector Plate (L) Ejector Plate (R) M7-1-101400 M7-1-101500 Shaft Collar M7-1-101600 M7-1-101700 Cover M7-1-101800 Sensor Base M7-1-101900 Coupling M7-1-110000 Gear Box and Cam Ass'y SEE PAGE C5 M7-1-120000 M1 Motor Ass'y...
  • Page 59 1-1-1 GEAR BOX AND CAM ASS'Y M7-1-110000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-111100 Retracting Cam M7-1-111200 Tension Cam M7-1-111300 Heater Cam Front Bar Cam M7-1-111400 M7-1-111500 Press Bar Cam Rear Bar Cam M7-1-111600 M7-1-111700 Slide Table Cam M7-1-111800 Collar M7-1-111900 Support M7-1-112000...
  • Page 61 1-1-2 M1 MOTOR ASS'Y M7-1-120000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-121100 Gear Box Support M1 Motor M7-1-221100 HBS0520N HBS, M5×20 (N) SW05 SW, M5 KYC0210 Key, 2×10 -C8-...
  • Page 63 1-1-3 SLIDE TABLE FRAME ASS'Y M7-1-130000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-131100 Slide Table Frame M7-1-131200 Shaft M7-1-131300 Switch Lever Sensor Plate M7-1-131400 M7-1-131500 Spring Base Slide Table M7-1-131600 M7-1-131600S Slide Table (Stainless Steel Model)(Option) M7-1-131700 Spring Hook T7-1-10140 Spring T7-3-40470 Washer...
  • Page 65 1-1-4 HEATER ARM ASS'Y M7-1-140000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-141100 Heater Crank M7-1-141200 Heater Shaft M7-1-141200S Heater Shaft (Stainless Steel Model)(Option) Heater Bracket M7-1-141300 M7-1-141300S Heater Bracket (Stainless Steel Model)(Option) Terminal Bracket M7-1-141400 M7-1-141500 Isolator WA-030501 Washer (φ5.5×φ18 t=3) M7-1-140100 Heater Set TA-073...
  • Page 67 1-1-5 EXHAUST FAN ASS'Y M7-1-150000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-151100 Fan Bracket T5-1-12370 Fan Cover T7-6-10930 TMS0412 TMS, M4×12 HBS0410N HBS, M4×10 (N) SW04 SW, M4 PW04 PW, M4 HN04 HN, M4 -C14-...
  • Page 69 BAR GUIDE GROUP M7-1-200000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-201100 Bar Guide M7-1-201200 Bar Guide Lid M7-1-201200S Bar Guide Lid (Stainless Steel Model)(Option) Cutter Holder M7-1-201300 M7-1-201300S Cutter Holder (Stainless Steel Model)(Option) Strap Guide M7-1-201400 M7-1-201400S Strap Guide (Stainless Steel Model)(Option) M7-1-210000 Front Bar Ass'y SEE PAGE C17...
  • Page 71 1-2-1 FRONT BAR ASS'Y M7-1-210000 M7-1-210000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-210000 Front Bar Ass'y M7-1-210000S Front Bar Ass'y (Stainless Steel Model)(Option) M7-1-211100 Front Bar M7-1-211100S Front Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3x18...
  • Page 73 1-2-2 PRESS BAR ASS'Y M7-1-220000 M7-1-220000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-220000 Press Bar Ass'y M7-1-220000S Press Bar Ass'y (Stainless Steel Model)(Option) M7-1-221200 Press Bar M7-1-221200S Press Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3x18...
  • Page 75 1-2-3 REAR BAR ASS'Y M7-1-230000 M7-1-230000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-230000 Rear Bar Ass'y M7-1-230000S Rear Bar Ass'y (Stainless Steel Model)(Option) M7-1-231100 Rear Bar M7-1-231100S Rear Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3x18...
  • Page 77 FEED GROUP M7-1-300000 M7-1-300010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-300000 Feed Group (For 5-6mm) M7-1-300010 Feed Group (For 9mm) M7-1-301300 Bearing Housing M7-1-301400 Guide Wheel (For 5-6mm) M7-1-301410 Guide Wheel (For 9mm) M7-1-301500 Spacer (For 5-6mm) M7-1-301510 Spacer (For 9mm) M7-1-300100 Feeding Motor (M2) Set M7-1-310000...
  • Page 79 1-3-1 UPPER GUIDE ASS'Y M7-1-310000 M7-1-310010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-310000 Upper Guide Ass'y (For 5-6mm) M7-1-310000S Upper Guide Ass'y (Stainless Steel Model)(For 5-6mm)(Option) M7-1-310010 Upper Guide Ass'y (For 9mm) M7-1-310010S Upper Guide Ass'y (Stainless Steel Model)(For 9mm)(Option) M7-1-311100 Upper Guide (For 5-6 mm) M7-1-311100S...
  • Page 81 1-3-2 ASSISTANT ROLLER ASS'Y M7-1-320000 M7-1-320010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-320000 Assistant Roller Ass'y (For 5-6mm) M7-1-320010 Assistant Roller Ass'y (For 9mm) M7-1-321100 Assistant Roller Bracket (For 5-6mm) M7-1-321100S Assistant Roller Bracket (Stainless Steel Model)(For 5-6mm)(Option) M7-1-321110 Assistant Roller Bracket (For 9mm) M7-1-321110S Assistant Roller Bracket (Stainless Steel Model)(For 9mm)(Option)
  • Page 83 1-3-3 FEEDING ARM ASS'Y M7-1-330000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-331100 Feeding Arm M7-1-331200 Linkage M7-1-331300 Shaft M7-1-331400 Collar M7-1-331500 Spring Hook T7-1-64130 Return Spring BR6901ZZ Bearing, 6901ZZ HBS0616N HBS, M6×16 (N) HBS0640N HBS, M6×40 (N) PMS0420 PMS, M4×20 HN04 HN, M4 HN06...
  • Page 85 1-3-4 RETRACTING ARM ASS'Y M7-1-340000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-341100 Retracting Arm M7-1-341200 Shaft TA-073 Spring Hook BR635ZZ Bearing, 635ZZ MB1015 Metal Bush, 1015 HBS0520N HBS, M5×20 (N) HB0612 HB, M6×12 SW05 SW, M5 SW06 SW, M6 PW05 PW, M5 PW06B PW, M6 (B)
  • Page 87 TENSION GROUP M7-1-400000 M7-1-400010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-400000 Tension Group (For 5-6mm) M7-1-400010 Tension Group (For 9mm) M7-1-401100 Tension Guide Wheel (For 5-6mm) M7-1-401100S Tension Guide Wheel (Stainless Steel Model) (For 5-6mm)(Option) M7-1-401110 Tension Guide Wheel (For 9mm) M7-1-401110S Tension Guide Wheel (Stainless Steel Model) (For 9mm)(Option)
  • Page 89 1-4-1 TENSION CRANK ASS'Y M7-1-410000 M7-1-410010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-410000 Tension Crank Ass'y (For 5-6mm) M7-1-410010 Tension Crank Ass'y (For 9mm) M7-1-411100 Assistant Roller (For 5-6mm) M7-1-411100S Assistant Roller (Stainless Steel Model) (For 5- 6mm)(Option) M7-1-411110 Assistant Roller (For 9mm) M7-1-411110S Assistant Roller (Stainless Steel Model) (For 9mm)(Option)
  • Page 91 1-4-2 TENSION ARM ASS'Y M7-1-420000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-421100 Tension Arm M7-1-421200 Shaft M7-1-421300 Connecting Rod M7-1-421400 Spring Support M7-1-421500 Spring M7-1-421600 TB-223 Washer BRCF8 Bearing, CF8 HB0612 HB, M6×12 HN06 HN, M6 SW06 SW, M6 SW08 SW, M8 PW06A PW, M6 (A)

  • Page 93: Bandway Unit

    BANDWAY UNIT M7-2-900000 M7-2-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-900000 Bandway Unit (For 5-6mm) M7-2-900000S Bandway Unit (Stainless Steel Model)(For 5- 6mm) M7-2-900010 Bandway Unit (For 9mm) M7-2-900010S Bandway Unit (Stainless Steel Model)(For 9mm) M7-2-100000 Arch Group SEE PAGE C41 M7-2-100000S Arch Group (Stainless Steel Model) M7-2-200000...
  • Page 95 ARCH GROUP M7-2-100000 M7-2-100000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-100000 Arch Group M7-2-100000S Arch Group (Stainless Steel Model) M7-2-101300 M7-2-101400 Lever M7-2-101500 Plate M7-2-101600 Left Bar M7-2-101700 Right Bar M7-1-101600 Collar TB-223 Washer T7-2-10110 Bush T7-2-10120 Guide T7-2-10220 Connecting Rod T7-2-10230 Connector T7-2-10260...
  • Page 96 ARCH GROUP M7-2-100000 M7-2-100000S REF. PART NO. DESCRIPTION Q'TY REMARKS SW05 SW, M5 SW05S SW, M5 (Stainless Steel Model) SW06 SW, M6 SW08 SW, M8 PW06A PW, M6 (A) -C43-...
  • Page 97 -C44-...
  • Page 99 BANDWAY GROUP M7-2-200000 M7-2-200010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-200000 Bandway Group (For 5-6mm) M7-2-200000S Bandway Group (Stainless Steel Model)(For 5- 6mm) M7-2-200010 Bandway Group (For 9mm) M7-2-200010S Bandway Group (Stainless Steel Model)(For 9mm) M7-2-201300 Cover (L) M7-2-201300S Cover (L) (Stainless Steel Model)(Option) M7-2-201400 Adjusting Plate M7-2-201400S...
  • Page 101 2-2-1 STRAP TRACK FRAME ASS'Y M7-2-210000 M7-2-210010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-210000 Strap Track Frame Ass'y (For 5-6mm) M7-2-210000S Strap Track Frame Ass'y (Stainless Steel Model)(For 5-6mm) M7-2-210010 Strap Track Frame Ass'y (For 9mm) M7-2-210010S Strap Track Frame Ass'y (Stainless Steel Model)(For 9mm) M7-2-201100 Strap Track (For 5-6mm)
  • Page 103 ARCH COVER GROUP M7-2-300000 M7-2-300000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-300000 Arch Cover Group M7-2-300000S Arch Cover Group (Stainless Steel Model) M7-2-301100 Arch Cover RH (For 400H) M7-2-301100S Arch Cover RH (Stainless Steel Model)(For 400H) M7-2-101100 Guide LH M7-2-101100S Guide LH (Stainless Steel Model) M7-2-101200 Guide RH...

  • Page 105: Accumulator Unit

    ACCUMULATOR UNIT M7-3-900000 M7-3-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-900000 Accumulator Unit (For 5-6mm) M7-3-900000S Accumulator Unit (Stainless Steel Model)(For 5-6mm) M7-3-900010 Accumulator Unit (For 9mm) M7-3-900010S Accumulator Unit (Stainless Steel Model)(For 9mm) M7-3-100000 Strap Amount Control Group (For 5-6mm) SEE PAGE C53 M7-3-100010 Strap Amount Control Group (For 9mm)
  • Page 107 STRAP AMOUNT CONTROL GROUP M7-3-100000 M7-3-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-100000 Strap Amount Control Group (For 5-6mm) M7-3-100010 Strap Amount Control Group (For 9mm) M7-3-101100 Shaft M7-3-101200 Spring TF-007 Micro Switch T6-3-10130 Accumulator Adjusting Bolt T6-3-10200 Twist Stopper T7-3-10140 Balance Bar (For 5-6mm) T7-3-10141...
  • Page 109 AUTO STRAP FEEDING GROUP M7-3-200000 M7-3-200010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-200000 Auto Strap Feeding Group (For 5-6mm) M7-3-200010 Auto Strap Feeding Group (For 9mm) M7-3-201100 Guide Block (For 5-6mm) M7-3-201110 Guide Block (For 9mm) M7-3-201200 Upper Strap Guide (For 5-6mm) M7-3-201210 Upper Strap Guide (For 9mm) M7-3-201300...
  • Page 111 3-2-1 ROLLER ASS'Y M7-3-210000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-211100 Bracket M7-3-211200 Roller M7-3-211300 Collar BR686ZZ Bearing, 686ZZ WA-010601 Washer (φ6×φ10 t=1) HBS0635HN HBS, M6×35 (H)(N) SW06 SW, M6 HN06 HN, M6 -C58-...
  • Page 113 3-2-2 MOVABLE STRAP GUIDE ASS'Y M7-3-220000 M7-3-220010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-220000 Movable Strap Guide Ass'y (For 5-6mm) M7-3-220010 Movable Strap Guide Ass'y (For 9mm) M7-3-221100 Rotary Arm M7-3-221200 Spacer M7-3-221300 Link M7-3-221400 Movable Strap Guide (For 5-6mm) M7-3-221410 Movable Strap Guide (For 9mm) BR605ZZ...
  • Page 115 3-2-3 M4 MOTOR ASS'Y M7-3-230000 M7-3-230010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-230000 M4 Motor Ass'y (For 5-6mm) M7-3-230010 M4 Motor Ass'y (For 9mm) M7-3-231100 Accumulator Main Roller (For 5-6mm) M7-3-231110 Accumulator Main Roller (For 9mm) M7-3-230100 M4 Motor Set TB-223 Washer T7-3-20110...
  • Page 117 3-2-4 ASSISTANT ROLLER SHAFT ASS'Y T7-3-20080 T7-3-20081 REF. PART NO. DESCRIPTION Q'TY REMARKS T7-3-20080 Assistant Roller Shaft Ass'y (For 5-6mm) T7-3-20081 Assistant Roller Shaft Ass'y (For 9mm) T7-3-20150 Shaft T7-3-20160 Assistant Roller (For 5-6mm) T7-3-20162 Assistant Roller (For 9mm) T7-3-20200 Spacer T7-3-20100 Assistant Roller Ass'y (For 5-6mm)
  • Page 119 ACCUMULATOR BOX GROUP M7-3-300000 M7-3-300010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-300000 Accumulator Box Group (For 5-6mm) M7-3-300000S Accumulator Box Group (Stainless Steel Model)(For 5-6mm) M7-3-300010 Accumulator Box Group (For 9mm) M7-3-300010S Accumulator Box Group (Stainless Steel Model)(For 9mm) M7-3-301100 Enclosed Plate (For 5-6mm) M7-3-301110 Enclosed Plate (For 9mm)
  • Page 121 3-3-1 AUTO STRAP EJECTING ASS'Y M7-3-310000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-311100 Roller Base M7-3-311200 Right Bracket M7-3-311300 Right Rack M7-3-311400 Shaft M7-3-311500 Shaft M7-3-311600 Upper Roller M7-3-311700 Roller M7-3-311800 Shaft Left Rack M7-3-311900 M7-3-312000 Left Bracket Collar M7-3-312100 M7-3-312200 Left Cover Lever...
  • Page 123 REEL CONTROL GROUP M7-4-100000 M7-4-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100000 Reel Control Group (For 200mm) SEE PAGE C71 M7-4-100010 Reel Control Group (For 150mm)(Option) -C70-...

  • Page 125: Reel Control Group

    REEL CONTROL GROUP M7-4-100000 M7-4-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100000 Reel Control Group (For 200mm) M7-4-100010 Reel Control Group (For 150mm) (Option) M7-4-101100 Inner Flange (For 200mm) T7-4-10112 Inner Flange (For 150mm) (Option) M7-4-101200 Shaft M7-4-101300 Base (L) M7-4-101400 Base (R) M7-4-101500...
  • Page 127 4-1-1 OUTER FLANGE ASS'Y M7-4-110000 M7-4-110010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-110000 Outer Flange Ass'y (For 200mm) M7-4-110010 Outer Flange Ass'y (For 150mm) (Option) M7-4-111100 Outer Flange (For 200mm) T7-4-10122 Outer Flange (For 150mm) (Option) M7-4-111200 Plate M7-4-111300 Spring LA-30240 Label HBS0416N...
  • Page 129 4-1-2 REEL CRANK ASS'Y M7-4-120000 M7-4-120010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-120000 Reel Crank Ass'y (For 200mm) M7-4-120010 Reel Crank Ass'y (For 150mm) (Option) M7-4-121100 Reel Crank M7-4-121200 Support M7-4-121300 Shaft (For 200mm) M7-4-121310 Shaft (For 150mm) M7-4-121400 Shaft M7-4-121500 Reel Nut Handle Bolt...

  • Page 131: Body Frame Unit

    BODY FRAME UNIT M7-5-900000 M7-5-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-900000 Body Frame Unit (For 5-6mm) M7-5-900000S Body Frame Unit (Stainless Steel Model)(For 5-6mm) M7-5-900010 Body Frame Unit (For 9mm) M7-5-900010S Body Frame Unit (Stainless Steel Model)(For 9mm) M7-5-100000 Foot Bar Group SEE PAGE C79 M7-5-100000S...
  • Page 133 FOOT BAR GROUP M7-5-100000 M7-5-100000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-100000 Foot Bar Group M7-5-100000S Foot Bar Group (Stainless Steel Model) M7-5-101100 Body Frame M7-5-101100S Body Frame (Stainless Steel Model) M7-5-101200 Support M7-5-101200S Support (Stainless Steel Model) T6-5-10160 Magnet Catch Fix Plate T7-5-10150 T7-5-10150S...
  • Page 135 5-1-1 FOOT BAR ASS'Y M7-5-110000 M7-5-110000S REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-110000 Foot Bar Ass'y M7-5-110000S Foot Bar Ass'y (Stainless Steel Model) M7-5-111100 Foot Bar M7-5-111100S Foot Bar (Stainless Steel Model) M7-5-111200 Block M7-5-111300 Shaft M7-5-111300S Shaft (Stainless Steel Model) Return Spring TB-114 TB-114S...
  • Page 137 COVER GROUP M7-5-200000 M7-5-200010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-200000 Cover Group (For 5-6mm) M7-5-200000S Cover Group (Stainless Steel Model)(For 5- 6mm) M7-5-200010 Cover Group (For 9mm) M7-5-200010S Cover Group (Stainless Steel Model)(For 9mm) M7-5-201100 Front Door M7-5-201100S Front Door (Stainless Steel Model) M7-5-201200 Side Door M7-5-201200S...
  • Page 138 COVER GROUP M7-5-200000 M7-5-200010 REF. PART NO. DESCRIPTION Q'TY REMARKS THS0612N THS, M6×12 (N) THS0612S THS, M6×12 (Stainless Steel Model) THS0630N THS, M6×30 (N) THS0630S THS, M6×30 (Stainless Steel Model) HN05 HN, M5 HN06 HN, M6 SW05 SW, M5 SW06 SW, M6 SW06S SW, M6 (Stainless Steel Model)
  • Page 139 -C86-...
  • Page 141 5-2-1 UPPER TABLE FRONT ASS'Y M7-5-210000 M7-5-210010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-210000 Upper Table Front Ass'y (For 5-6mm) M7-5-210000S Upper Table Front Ass'y (Stainless Steel Model)(For 5-6mm) M7-5-210010 Upper Table Front Ass'y (For 9mm) M7-5-210010S Upper Table Front Ass'y (Stainless Steel Model)(For 9mm) Upper Table Front (For 5-6mm) M7-5-211100...
  • Page 143 PEDAL CONTROL SET T7-6-40001 (OPTION) REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-10350 Connector (Foot Switch) T7-5-20130 Micro Switch TMS0308 TMS, M3×8 TMS0308S TMS, M3×8 (Stainless Steel Model) -C90-...

  • Page 145: Electric Control Unit

    ELECTRIC CONTROL UNIT M7-6-900000 M7-6-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-900000 Electric Control Unit (For 220V~ 240V) M7-6-900000S Electric Control Unit (Stainless Steel Model) (For 220V~ 240V) M7-6-900010 Electric Control Unit (For 110V) M7-6-900010S Electric Control Unit (Stainless Steel Model) (For 110V) M7-6-100000 Control Panel Group (Europe)
  • Page 147 CONTROL PANEL GROUP M7-6-100000 M7-6-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-100000 Control Panel Group (Europe) M7-6-100000S Control Panel Group (Stainless Steel Model) (Europe) M7-6-100010 Control Panel Group (America) M7-6-100010S Control Panel Group (Stainless Steel Model) (America) M7-6-101100 Control Box M7-6-101100S Control Box (Stainless Steel Model) M7-6-101200...
  • Page 149 ELECTRIC CONTROL GROUP M7-6-200000 M7-6-200010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-200000 Electric Control Group (For 220V~ 240V) M7-6-200000S Electric Control Group (Without Wire) (Stainless Steel Model) (For 220V~240V) M7-6-200010 Electric Control Group (For 110V) M7-6-200010S Electric Control Group (Without Wire) (Stainless Steel Model) (For 110V) M7-6-201100 Electric Box...
  • Page 150 ELECTRIC CONTROL GROUP M7-6-200000 M7-6-200010 REF. PART NO. DESCRIPTION Q'TY REMARKS FMS0406 FMS, M4×6 HBS0510N HBS, M5×10 (N) SW04 SW, M4 SW05 SW, M5 PW05 PW, M5 NTE04 NTE, M4 -C97-...
  • Page 151 -C98-...
  • Page 153 WIRES GROUP M7-6-300000 (1 OF 2) REF. PART NO. DESCRIPTION Q'TY REMARKS EW720005BX12 Wire Ass'y X13/X12/X8 (Control Panel ) EW720005BX22 Wire Ass'y X22 (Foot Switch) (Option) MV-6-20220 Sensor (SQ1, SQ2, SQ3, SQ9) SEE PAGE C3, C81 Sensor (SQ1, SQ2, SQ3, SQ9, SQ6) (Option) SEE PAGE C3, C41, EW720005BX17 Wire Ass'y X17 (SQ4)
  • Page 155 WIRES GROUP M7-6-300000 (2 OF 2) REF. PART NO. DESCRIPTION Q'TY REMARKS EW720005BM04 Wire Ass'y X4 (Power for M4/M5 PCB) EW720005BM01 Wire Ass'y X1 (Power for M4/M5) EW720005BH02 Wire Ass'y X2 (Power for H.T PCB) EW720005BH01 Wire Ass'y X1 (H.T/Sensor/Fan) EW720005BH03 Wire Ass'y X3 (Heater Ready) 08/2009...

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