CONTENTS PART I 1 General Safety Instructions..............A1 1.1 Basic Operation ................. A1 1.2 Basic Safety Precautions ............A1 1.3 Safety Instructions Governing Specific Operational Phases ..A2 1.4 Warning of Electrical Dangers ..........A3 1.5 Grounding Instructions Shall Include the Following ....A3 1.6 Before Operating ...............
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2.6 Technical Specification ............. A9 3 Preparation Before Operating the Machine........A11 3.1 Shipping ...................A11 3.2 Transportation & Centre of Gravity .........A11 3.3 Construction Layout ..............A12 3.4 Installation................A13 3.5 Operation Space ..............A15 3.6 Operating Elements ..............A16 3.7 Instructions for Loading PP Strap..........A18 3.8 Auto Strap Feeding Process.............
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5.5 Adjustment for Feeding/Reversing Pressure ......A29 5.6 Adjustment on Tensioning Rollers for High Tension ....A31 6. Troubleshooting ................A32 6.1 LCD Display ................A32 7. Maintenance..................A34 PART II 1. Wiring Diagram ……………………………………………………..B1 PART III 1. Strapping Head Unit ………………………...………………………C1 2.
1 General Safety Instructions 1.1 Basic Operation Read the operation and safety manual prior to using the strapping machine. The operation and safety manual should remain attached to the machine at all times. The machine may only be operated in accordance with its designated use. ...
1.3 Safety Instructions Governing Specific Operational Phases Avoid unsafe operation of the equipment. The machine is only to be operated when it is in good running order. Only operate the equipment in a safe manner; all protective and safety devices must be in place and fully functional.
1.4 Warning of Electrical Dangers Immediately remove power to the machine in case of trouble in the electrical system. Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current. Any electrical work performed on the equipment must be conducted by a skilled ...
1.6 Before Operating Read the instruction manual before operating the machine for your safety. Wear eye protection and safety gloves before operating this machine. Eye protection must be worn Safety gloves must be worn Verify that the power line voltage is correct. ...
1.9 Signs and Symbols Meaning Symbol Warning for dangerous voltage! Contact with live electrical parts will result in severe injury or death. Warning for hot surface! Welding area is approximately 270 520℉ Allow sufficient time for the heater to cool down before any work in welding area.
2 Machine Information Areas of Application The strapping machine is to be used for strapping packages, cartons, paper boxes, newspapers, magazines and those materials using a polypropylene (PP) strapping for stabilizing purposes when in transportation. Be careful for rigidity of working materials, and don’t try to pack agri-foodstuffs or other such material.
And the user should refer to a professional expert or relevant authority to prevent the dangerous substance/ gas emitted by suitable means according to local /national environmental/health codes/regulations. 2.3 Storage The store room must be dry Do not expose the machine to extreme cold or heat environment ...
2.5 Safety Devices Danger! Operate the machine only when all safety devices are at their place and are functioning correctly. The machine has been constructed in accordance with the applicable legal regulations. The machine is reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or undue condition.
If it is necessary to make adjustments inside the machine during operation, after a strap jam for example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional with the covers removed. When the front table top is opened, safety switch B6-1 is activated.
3 Preparation Before Operating the Machine 3.1 Shipping The equipment is delivered in transport units. Each transport unit is loaded onto a wooden pallet, secured by polyester strapping. 3.2 Transportation & Centre of Gravity Transport the strapping machine on a pallet. Lift the unit using forklift truck or other lifting device.
Danger to Lift! Suspend loads can fall down. By inappropriate mounting or fracture of hoisting device the load can fall down and cause serious injuries or death. Do not step under suspended loads! Use appropriate hoisting devices and fasteners. 3.3 Construction Layout 1.
15. Feed Motor M2 16. Tension Motor M3 17. Strap Accumulator Motor M4 18. Automatic Feed Motor M5 19. Proximity Sensor SQ1 20. Proximity Sensor SQ2 21. Proximity Sensor SQ3 22. Fan (M11) 23. Heater 24. Photo Eye (Option) Timer Box (Option) 26.
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c. Have M7-4-101200 Shaft threading from inside of the machine and then lift the Reel Group and move the Gas Spring to make the PIN also goes through the hole and use 2 Allan Key with 3mm to fix THS0508N+PW05+SW05 all together. M7-4-101200+THS0508N +SW08+PW08 PW05...
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Step 9 Step 6 Step 11 Fig. C Step 10 Fig.D For 850W/1050W/1650W For 1250W/1650W Fig. E Fig. F f. Make sure the Arch Unit is vertical (90 ) to the machine frame and then fix 6 sets of Item D (HBS0616+SW06+PW06A) which are on both sides of Arch Unit. g.
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i. Use Item H parts to fix Control panel onto the right upper side of the Arch Unit. j. Use Item E parts to connect the M7-2-101500 Plate on the left and T7-2-10290 Arm together. (refer to fig. D step 10) k.
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Step 15 Fig. H Item F Fig. I Item F 4. Adjust the table height by repositioning the screws underneath the machine frame (refer to below drawing). After adjustments, be sure to tighten all the fixing screws. Caution! Be sure to take out the wire for the proximity switch underneath the left side of machine to avoid any damage before adjusting the table height.
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5. After positioning the machine ready for working, be sure to lock two front casters (with brake) to avoid machine’s movements. 6. When moving the machine, be sure to un-lock the two lockable casters. Re-lock the two casters after re-positioning the machine. 7.
3.5 Operation Space Keep the area (A) and (B) free for the operator. The area (A) is necessary for operation strapping machine. The area (B) is necessary for changing the strap or adjusting strap amount in the accumulator. -A15...
3.6 Operating Elements 1. Main Power Switch: Provides the machine with power. Switch to “1” position for turning the main power on. After strapping, switch it to “0” to turn off the machine. 2. LCD Display: Display strapping message. 3.
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7. Reel Release Switch: To release the dispenser for easily taking out strapping from it. 8. Foot Bar (Front): To initiate a strapping cycle. To clear up machine fault. (reset) 9. Foot Pedal Switch (Option): To initiate a strapping cycle. To clear up machine fault.
11. Foot Bar (Rear)(Option): To initiate a strapping cycle. To clear up machine fault. (reset) 3.7 Instructions for Loading PP Strap 3.7.1 Specifications Polypropylene Strap Width: 5, 6 or 9mm Thickness: 0.35-0.65 mm (0.014” –0.026”) Note: Strap coil should not be heavier than 12kg (27 lbs). Too heavy strap would damage the Reel support system.
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3.7.2 Strap Reel Installation 1. Open the side door on the right of the machine (fig. 1). 2. Lift the reel handle up all the way to the end (fig. 1). 3. Release the Reel Nut Handle by Handle pressing and turning it to the left. 4.
3.8 Auto Strap Feeding Process 1. Turn Main Power Switch on the right side of machine to the right (at 1 position), and press Start Switch. 2. Open the side door on the right. 3. Press “Reel Release Switch A” and pull out around 90cm strap. 4.
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Guide roller D Lever F Roller E Fig. e Fig. f Fig. g Caution: If strap is fed more than 6cm ahead the rollers, it could make Auto Strap Feeding failed. 8. Close the side door and press Start Switch. Machine will complete the Auto Strap Feeding in 5 sec.
4. Operating the Machine Switch Main Power Switch to After switching on the strapping machine, heater Position “1” starts to warm up and LCD display continues to be on until the heater reaches its operating temperature (about 2 minutes). Heater warms up and LCD Caution! display keeps on lightening Machine will not operate until heater reaches to...
4.3 Function Encoder Ready LCD display will show various timers such as cooling time, timer 1, timer 2…etc. After pressing the function encoder for over 2 seconds, Press encoder turn the knob to choose the timer needed to be over 2S changed.
5. Adjustments 5.1 Strap Amount in the Accumulator Box The machine has been already well set for storing enough amount of strap in accumulator Box. However, some adjustments may be required, depending on the actual quality or thickness of the strap used. The strap supply in the accumulator box should be sufficient for about 2-5 strapping cycle.
5.2 Adjustment for Feeding Pressure to the Accumulator Box The machine has been already well set for enough feeding pressure offering enough strength for pulling strap from strap coil to accumulator box. It might be necessary for some adjustments to increase feeding pressure if you are using smooth strap. When it’s necessary for increasing the feeding pressure, please loosen the Nut A and turn Nut C upwards to increase the strength of Spring B.
5.3 Adjustment for Heater Temperature The machine has been already well set for proper heater temperature. It might be necessary to do some adjustments according to temperature in working environment, and the quality of PP strap to ensure better sealing efficiency. Turn ‘’A’’...
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2. Adjusting “M7-1-311500 Adjusting Plate” only for 5mm and 6mm. Loosen #25 HBS0412N×2 to remove M7-1-310001 Upper Guide Ass'y (For 5-6mm) from the machine. Then loosen FMS0408×4 on it and take a piece of p.p. strap which would be running by this machine for properly adjusting M7-1-311500 Adjusting Plate (Only 5-6mm).
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3. Adjusting “Right Strap Guide” Loosen the screws on the “Right Strap Guide” and take it out. Then loosen the 2 screws B (HBS0408N) and adjust A according to the strap. Be sure D is about 0.1mm wider than the strap. After adjustment, tighten screws B and put the “Right Strap Guide”...
5. Adjusting Strap Amount in the Accumulator Box Different strap widths might have effects on the strap amount in the accumulator box. Please do the adjustment according to 5.1 if necessary. 5.5 Adjustment for Feeding/Reversing Pressure The upper table rear was screwed by captive screws. To take it out, please loosening the captive screws about 5mm first and then lift the end side of rear side up and slide it out.
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1. Adjusting the Pressure for Feeding The machine is already well set for proper feeding pressure. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for feeding pressure are still necessary. If short feed problem happens a lot, and it is a result of improper feeding pressure, please do the following adjustments: Loosen Nut B and turn Nut A clockwise to increase the feeding pressure.
5.6 Adjustment on Tensioning Rollers for High Tension The machine is already well set for proper pressure for high tension. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments on pressure for high tension might be necessary. When insufficient strapping tension occurs even the Soft-High tension switch is on “high”...
6. Troubleshooting 6.1 LCD Display When the machine has a malfunction, the LCD will flash and display a failure message. Message shown on the LCD could be as follows: 1. Reminder message: a. Push Start: Please press the Start Switch to make machine function. This is especially necessary after the Safety Switch is released or after you just turn on the machine.
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b-1. Open Upper Table Front Ass'y M7-5-210000/M7-5-210010/ M7-5-210030/M7-5-210040. b-2. Lift up the Lever (M7-2-101400) with left hand and take out the Cover (M7-1-311200/M7-1-311210) for the Upper Guide with right hand at the same time. b-3. Take out the jammed strap and cut it. b-4.
7. Maintenance Warning: Before any maintenance or repairs on the machine, set the Main Power Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to avoid burns with this area. 1. Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
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Weekly: Lubricate (front bar, press bar and rear bar) and shafts in arch weekly. Please refer to the following mesh areas for instruction. Before lubricating, be sure to clean the parts first to avoid mixing oil and debris which might have a bad effect on machine’s function.
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6 Months:(or 500,000 strapping cycles) Check heating element, replace and re-adjust it if necessary. Check strap cutter in sealing head, replace it if necessary. Check if the connector at wiring housing to printed circuit board is firmly fixed. Check if the safety switch on front table or right door functions well. Make machine ready for operation.
STRAPPING HEAD UNIT M7-1-900031 M7-1-900041 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-900031 Strapping Head Unit (For 5-6mm) M7-1-900041 Strapping Head Unit (For 9mm) M7-1-100011 Cam Group SEE PAGE C3 M7-1-200000 Bar Guide Group SEE PAGE C19 M7-1-300001 Feed Group (For 5-6mm) SEE PAGE C27 M7-1-300011 Feed Group (For 9mm)
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CAM GROUP M7-1-100011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-101100 Strapping Head Frame M7-1-101200 Guide M7-1-101300 Ejector Plate (L) M7-1-101400 Ejector Plate (R) M7-1-101500 Shaft M7-1-101600 Collar M7-1-101700 Cover M7-1-101800 Sensor Base Coupling M7-1-101900 M7-1-102000 Spring M7-1-110001 Gear Box and Cam Ass'y SEE PAGE C7 M7-1-120000 M1 Motor Ass'y...
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BAR GUIDE GROUP M7-1-200000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-201100 Bar Guide M7-1-201200 Bar Guide Lid M7-1-201200S Bar Guide Lid (Stainless Steel Model)(Option) M7-1-201300 Cutter Holder M7-1-201300EN Cutter Holder (Stainless Steel Model)(Option) M7-1-201400 Strap Guide M7-1-201400EN Strap Guide (Stainless Steel Model)(Option) M7-1-210001 Front Bar Ass'y SEE PAGE C21...
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1-2-1 FRONT BAR ASS'Y M7-1-210001 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-210001 Front Bar Ass'y M7-1-210001S Front Bar Ass'y (Stainless Steel Model)(Option) M7-1-211101 Front Bar M7-1-211101S Front Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3×18 SP0616...
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1-2-2 PRESS BAR ASS'Y M7-1-220000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-220000 Press Bar Ass'y M7-1-220000S Press Bar Ass'y (Stainless Steel Model)(Option) M7-1-221200 Press Bar M7-1-221200S Press Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3×18 SP0616...
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1-2-3 REAR BAR ASS'Y M7-1-230000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-230000 Rear Bar Ass'y M7-1-230000S Rear Bar Ass'y (Stainless Steel Model)(Option) M7-1-231100 Rear Bar M7-1-231100S Rear Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3×18 SP0616...
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FEED GROUP M7-1-300001 M7-1-300011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-300001 Feed Group (For 5-6mm) M7-1-300011 Feed Group (For 9mm) M7-1-301300 Bearing Housing M7-1-301400 Guide Wheel (For 5-6mm) Guide Wheel (For 9mm) M7-1-301410 M7-1-301500 Spacer (For 5-6mm) M7-1-301510 Spacer (For 9mm) M7-1-300100 Feeding Motor (M2) Set M7-1-310001...
BANDWAY UNIT M7-2-900001 M7-2-900011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-900001 Bandway Unit (For 5-6mm) M7-2-900001S Bandway Unit (Stainless Steel Model) (For 5-6mm) M7-2-900011 Bandway Unit (For 9mm) M7-2-900011S Bandway Unit (Stainless Steel Model) (For 9mm) M7-2-100000 Arch Group SEE PAGE C45 M7-2-100000S Arch Group (Stainless Steel Model) M7-2-200001...
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ARCH GROUP M7-2-100000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-100000 Arch Group M7-2-100000S Arch Group (Stainless Steel Model) M7-2-101300 Rod (For 550W) M7-2-101310 Rod (For 650W) M7-2-101320 Rod (For 850W) M7-2-101330 Rod (For 1050W) M7-2-101340 Rod (For 1250W) M7-2-101350 Rod (For 1650W) M7-2-101400 Lever (For 550W/650W) M7-2-101410...
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STRAP AMOUNT CONTROL GROUP M7-3-100000 M7-3-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-100000 Strap Amount Control Group (For 5-6mm, 550W~1050W) M7-3-100010 Strap Amount Control Group (For 9mm, 550W~1050W) M7-3-100030 Strap Amount Control Group (For 5-6mm, 1250W/1650W) M7-3-100040 Strap Amount Control Group (For 9mm, 1250W/1650W) T7-3-10150 Shaft...
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AUTO STRAP FEEDING GROUP M7-3-200001 M7-3-200011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-3-200001 Auto Strap Feeding Group (For 5-6mm, 550W~1050W) M7-3-200011 Auto Strap Feeding Group (For 9mm, 550W~1050W) M7-3-200031 Auto Strap Feeding Group (For 5-6mm, 1250W/1650W) M7-3-200041 Auto Strap Feeding Group (For 9mm, 1250W/1650W) M7-3-201100 Guide Block (For 5-6mm)
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REEL CONTROL GROUP M7-4-100000 M7-4-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100000 Reel Control Group (For 200mm) SEE PAGE C95 M7-4-100010 Reel Control Group (For 150mm)(Option) -C94-...
REEL CONTROL GROUP M7-4-100000 M7-4-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100000 Reel Control Group (For 200mm) M7-4-100010 Reel Control Group (For 150mm)(Option) M7-4-101100 Inner Flange (For 200mm) T7-4-10112 Inner Flange (For 150mm)(Option) M7-4-101200 Shaft M7-4-101301 Base (L) M7-4-101401 Base (R) M7-4-101500 Collar LA-30240...
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BODY FRAME UNIT M7-5-900001 M7-5-900011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-900001 Body Frame Unit (For 5-6mm, 550W) M7-5-900001S Body Frame Unit (Stainless Steel Model) (For 5-6mm, 550W) M7-5-900011 Body Frame Unit (For 9mm, 550W) M7-5-900011S Body Frame Unit (Stainless Steel Model) (For 9mm, 550W) M7-5-900021 Body Frame Unit (For 5-6mm, 650W)
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BODY FRAME UNIT M7-5-900001 M7-5-900011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-100021 Body Frame With Foot Bar Group (For 1250W/1650W) M7-5-100021S Body Frame With Foot Bar Group (Stainless Steel Model)(For 1250W/1650W) M7-5-200001 Cover Group (For 5-6mm, 550W) SEE PAGE C113 M7-5-200001S Cover Group (Stainless Steel Model) (For 5-6mm, 550W)
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BODY FRAME UNIT M7-5-900001 M7-5-900011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-300021 Extension Table Group (For 5-6mm, 1050W/1650W) M7-5-300021S Extension Table Group (Stainless Steel Model) (For 5-6mm, 1050W/1650W) M7-5-300031 Extension Table Group (For 9mm, 1050W/1650W) M7-5-300031S Extension Table Group (Stainless Steel Model) (For 9mm, 1050W/1650W) T7-6-40001 Pedal Control Set (Option)
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BODY FRAME WITH M7-5-100001 FOOT BAR GROUP M7-5-100011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-100001 Body Frame With Foot Bar Group (For 550W) M7-5-100001S Body Frame With Foot Bar Group (Stainless Steel Model)(For 550W) M7-5-100011 Body Frame With Foot Bar Group (For 650W~1050W) M7-5-100011S Body Frame With Foot Bar Group (Stainless...
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BODY FRAME WITH M7-5-100001 FOOT BAR GROUP M7-5-100011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-110011S Foot Bar Ass'y (Stainless Steel Model) (For 1250W/1650W) Foot Bar Ass'y (Stainless Steel Model) (For 1250W/1650W)(Option) M7-5-110020 Foot Bar Ass'y (For 650W~1050W) Foot Bar Ass'y (For 650W~1050W)(Option) M7-5-110020S Foot Bar Ass'y (Stainless Steel Model) (For 650W~1050W)
BODY FRAME WITH M7-5-100001 FOOT BAR GROUP M7-5-100011 REF. PART NO. DESCRIPTION Q'TY REMARKS EW720105B003 Wire Ass'y (For 550W) EW720106C003 Wire Ass'y (For 650W~1050W) Wire Ass'y (For 1250W/1650W) EW720112F003 TK-001 Main Power Switch -C108-...
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5-1-1 FOOT BAR ASS'Y M7-5-110001 M7-5-110011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-110001 Foot Bar Ass'y (For 550W) M7-5-110001S Foot Bar Ass'y (Stainless Steel Model) (For 550W) Foot Bar Ass'y (For 1250W/1650W) M7-5-110011 M7-5-110011S Foot Bar Ass'y (Stainless Steel Model) (For 1250W/1650W) M7-5-110020 Foot Bar Ass'y (For 650W~1050W)
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PEDAL CONTROL SET T7-6-40001 (OPTION) REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-10350 Connector (Foot Switch) T7-5-20130 Micro Switch TMS0308 TMS, M3×8 TMS0308S TMS, M3×8 (Stainless Steel Model) -C140-...
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ELECTRIC CONTROL UNIT M7-6-900003 M7-6-900013 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-900003 Electric Control Unit (For 220V~ 240V, 550W) M7-6-900003S Electric Control Unit (Stainless Steel Model) (For 220V~ 240V, 550W) M7-6-900013 Electric Control Unit (For 110V, 550W) M7-6-900013S Electric Control Unit (Stainless Steel Model) (For 110V, 550W) M7-6-900043 Electric Control Unit (For 220V~ 240V,...
ELECTRIC CONTROL UNIT M7-6-900003 M7-6-900013 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-200012S Electric Control Group (Without Wire) (Stainless Steel Model)(For 110V) M7-6-300002 Wires Group (For 550W) SEE PAGE C153 M7-6-300012 Wires Group (For 650W~1050W) M7-6-300022 Wires Group (For 1250W/1650W) M7-6-400000 Photo Eye Timer Box Group SEE PAGE C159 -C143-...
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CONTROL PANEL GROUP M7-6-100030 M7-6-100040 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-100030 Control Panel Group (Europe)(For 550W) M7-6-100030S Control Panel Group (Europe)(Stainless Steel Model)(For 550W) M7-6-100040 Control Panel Group (Europe) (For 650W~1650W) M7-6-100040S Control Panel Group (Europe)(Stainless Steel Model)(For 650W~1650W) M7-6-100050 Control Panel Group (America)(For 550W) M7-6-100050S...
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ELECTRIC CONTROL GROUP M7-6-200002 M7-6-200012 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-200002 Electric Control Group (For 220V~ 240V) M7-6-200002S Electric Control Group (Without Wire) (Stainless Steel Model)(For 220V~240V) M7-6-200012 Electric Control Group (For 110V) M7-6-200012S Electric Control Group (Without Wire) (Stainless Steel Model)(For 110V) M7-6-201102 Electric Box...