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Siemens SIPART PS2 6DR5xx0 series Compact Operating Instructions

Electropneumatic positioners
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Summary of Contents for Siemens SIPART PS2 6DR5xx0 series

  • Page 2 WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Purpose Of This Documentation

    To achieve optimum usage of the device, read the detailed version of the instructions. See also Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs) SIPART PS2 product information (http://www.siemens.com/sipartps2) Purpose The electropneumatic positioner is used for the continuous control of process valves with pneumatic drives in the following industries.
  • Page 4 WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas. Do not use damaged or incomplete devices. • Nameplates Layout of the nameplate ① ⑧ Manufacturer Auxiliary power (supply air PZ) ② ⑨ Protection class Software/hardware version ③...

  • Page 5: Safety Instructions

    The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions.

  • Page 6: Warning Symbols On The Device

    Warning symbols on the device Symbol Meaning Consult operating instructions Laws and directives Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation. These include, for example: ● National Electrical Code (NEC - NFPA 70) (USA) ●...

  • Page 7: Basic Safety Instructions

    Use in areas subject to explosion hazard Qualified personnel for hazardous area applications Persons who install, connect, commission, operate, and service the device in a hazardous area must have the following specific qualifications: ● They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures, aggressive, and hazardous media.
  • Page 8 WARNING Impermissible accessories and spare parts Risk of explosion in areas subject to explosion hazard. Only use original accessories or original spare parts. • Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the •...

  • Page 9: Mounting The Linear Actuator

    WARNING Mechanical impact energy In order to ensure the degree of protection of the housing (IP66), protect the housing versions of the positioners listed here from mechanical impact energy: 6DR5..3; not greater than 2 Joule • 6DR5..0; not greater than 1 Joule •...

  • Page 10: Positioners Subjected To Fast Acceleration Or Strong Vibration

    Favorable and unfavorable mounting positions Avoid the unfavorable mounting positions: ● To prevent fluids seeping through during normal operation of the device, e.g. through exhaust air openings. ● Otherwise the display becomes poorly legible. Figure 3-1 Favorable and unfavorable mounting positions Additional measures to prevent liquids from seeping through Take additional measures to prevent liquids from seeping through if the conditions force you to operate the positioner in an unfavorable mounting position.
  • Page 11 Note Use of external NCS sensor / internal NCS module If you use the accessory part "NCS sensor for contactless position measurement" or a built-in internal NCS module, the locking and fixing measures described in this section are not necessary. Overview diagram NOTICE Wrong detection of the rotary or part-turn movement...

  • Page 12: Installing Option Modules

    Procedure NOTICE The following is applicable for the "flameproof enclosure" version: A friction clutch is provided on the outside of the positioner axis. Change the work area using this friction clutch. • Do not open the flameproof enclosure of the positioner in explosion-prone atmospheres. •...
  • Page 13 3.6.1 Internal NCS module The internal NCS module is used for wear-free position detection and is an optional equipment version in the positioner. The internal NCS module is installed as an alternative to position feedback module at the same slot in the positioner. Connecting Basic safety instructions WARNING...
  • Page 14 WARNING Unsafe extra-low voltage Risk of explosion in hazardous areas due to voltage flashover. Connect the device to an extra-low voltage with safe isolation (SELV). • WARNING Lack of equipotential bonding Risk of explosion through compensating currents or ignition currents through lack of equipotential bonding. Ensure that the device is potentially equalized.
  • Page 15 NOTICE Standard cable gland/torque Device damage. Owing the reasons pertaining to tightness (IP enclosure rating) and the required tensile strength, only use the cables • having a diameter ≥ 8 mm for standard M20x1.5 cable gland, or use a suitable seal insert in case of smaller diameters. In the NPT version, the positioner is delivered with a coupling.

  • Page 16: Sipart Ps2 With And Without Hart

    If the 24-V signal is interrupted, the safety position is set as described in chapter "Pneumatic connection (Page 25)". Communication with the master is still possible. The "Jumper" on the basic electronics is used to activate this function. It can be accessed after removing the module cover, and must be switched from the right position (delivery state) to the left position.
  • Page 17 ① ⑤ Non-hazardous area Power source ② ⑥ Hazardous area Signal source ③ ⑦ Basic electronics HART communicator ④ Binary input 1 Figure 4-3 Device version 2-/3-/4-wire, with wiring type 3-wire 4.2.1.1 Basic electronics, 2/3/4-wire, with connection type 4-wire, connection diagram (with and without HART) ①...

  • Page 18: Split Range

    4.2.2 SIPART PS2 with PROFIBUS PA ① ④ Non-hazardous area Input: Safety shutdown ② ⑤ Hazardous area Binary input 1 ③ ⑥ Basic electronics Signal source Figure 4-5 Device version with PROFIBUS PA 4.2.3 SIPART PS2 with FOUNDATION Fieldbus ① ④...

  • Page 19: Alarm Modules 6Dr4004-6A And -8A

    4.2.5 Option modules 4.2.5.1 Alarm modules 6DR4004-6A and -8A ① ⑤ Non-hazardous area Fault message ② ⑥ Hazardous area Limit ③ ⑦ Alarm module Switching amplifier ④ ⑧ Binary input 2 Switching output Figure 4-7 Alarm module SIPART PS2 (6DR5...) A5E03436620-AB, 01/2017...

  • Page 20: Position Feedback Modules 6Dr4004-6J And -8J

    4.2.5.2 Position feedback modules 6DR4004-6J and -8J ① ③ Non-hazardous area Position feedback module ② ④ Hazardous area Feed splitter Figure 4-8 Position feedback module 4.2.5.3 SIA modules 6DR4004-6G and -8G ① ④ Non-hazardous area Fault message ② ⑤ Hazardous area Limit ③...
  • Page 21 CAUTION Maximum AC/DC switching voltage with UL approval E344532 The mechanical limit switch module 6DR4004-6K is approved for use for positioners with UL approval. The maximum supply voltage in this case is 30 V AC/DC. The mechanical limit switch module 6DR4004-8K is not approved for use for positioners with UL approval. If this information is ignored, the UL approval for the mechanical limit switch module for the positioner becomes invalid.

  • Page 22: Option Device Version M12 Connector

    ① Screw ② Cover ③ Cable tie Figure 4-11 Connecting the cables 4.2.6 Option device version M12 connector This section describes which terminal of the devices and option modules listed below is connected with the respective pole of the M12 connector. Note Technical specifications Observe the specifications for the electrical data in the certificate and/or in section "Technical data (Page 38)".
  • Page 23 4.2.6.2 M12 connector in basic device SIPART PS2 with PROFIBUS PA You have a positioner 6DR55..-0.R.. or 6DR55..-0.S. In this case the M12 connector is connected to the bus circuit of the basic electronics. Table 4-2 Assignment diagram Bus circuit terminal Pole designation 1 - Brown Shield support of housing...

  • Page 24: M12 Connector For Connecting The Outputs Of The Sia Module 6Dr4004-6G /-8G (-Z D56)

    Table 4-6 Assignment diagram Terminal Pole designation POS (X1/2) 3 - Blue VCC (X1/4) 1 - Brown GND (X1/1) 4 - Black VREF (X1/3) 2 - White 4.2.6.7 M12 connector for connecting the outputs of the SIA module 6DR4004-6G /-8G (-Z D56) You have a positioner with order suffix -Z order code D56.

  • Page 25: Pneumatic Connection For 6Dr5

    Note Leakage Besides continuous air consumption, a leakage can cause the positioner to try to compensate the position deviation. This will result in premature wear in the entire control device. After installing the pneumatic connections, check the tightness of the entire control valve. •...

  • Page 26: Basic Safety Instructions

    Restrictors ① ② ● Reduce the air output to achieve travel times of T > 1.5 s for small actuators. Use restrictors Y1 and Y2 for this purpose. ● When turned clockwise, they reduce the air output and finally shut it off. ●...

  • Page 27: Safety Notes For Operation With Natural Gas

    WARNING Water in compressed air line Device damage and possibly loss of type of protection. The factory setting for the purging air selector is "IN". In the "IN" position, water from the compressed air line may enter the device from the pneumatics during initial commissioning. Before commissioning, make sure that no water is present in the compressed air line.

  • Page 28: Sequence Of Automatic Initialization

    Overview Note During the initialization process, the operating pressure must be at least one bar more than that required to close or open • the valve. However, the operating pressure should not be greater than the maximum permissible operating pressure for the actuator.
  • Page 29 Parameter 5.4.1 Overview of initialization parameters 1 to 5 Introduction Parameters 1 to 5 are the same for all versions of the positioner. These parameters are used to adjust the positioner to the actuator. Normally, setting these parameters is sufficient to be able to operate the positioner on an actuator. If you want to get to know all details of the positioner, gradually try out the effects of the remaining parameters by systematic testing.

  • Page 30: Purge Air Switching

    Purge air switching When the enclosure is open, the purge air switch above the pneumatic terminal strip on the pneumatic block can be accessed. ● In the IN position, the enclosure is flushed from inside with a small volume of clean and dry instrument air. ●...

  • Page 31: Automatic Initialization Of Linear Actuators

    2. Now move the actuator to the horizontal position of the lever. 3. A value between "P48.0" and ""P52.0" is shown on the display. 4. If a value beyond this range is shown on the display, you must move the friction clutch. Move the friction clutch until a value between "P48.0"...

  • Page 32: Manual Initialization Of Linear Actuators

    Note Set the "3.YWAY" parameter Proceed as follows to set parameter 3: 1. On the scale of the lever, read the value marked by the carrier pin. 2. Set the parameter with the buttons or to the read value. 5. Call the "4.INITA" parameter. To do this, briefly press the button.

  • Page 33: Automatic Initialization Of Part-Turn Actuators

    Requirements The following conditions must be fulfilled before activating the initialization: 1. You have installed the positioner for the part-turn actuators using the suitable mounting kit. 2. You have connected the actuator and the positioner to the pneumatic lines. 3. Pneumatic auxiliary power is supplied to the positioner. 4.

  • Page 34: Manual Initialization Of Part-Turn Actuators

    3. Call the "2.YAGL" parameter. To do this, briefly press the button. This parameter has already been set to 90° automatically. The display shows the following: 4. Call the "4.INITA" parameter. To do this, briefly press the button. The display shows the following: 5.

  • Page 35: Service And Maintenance

    Service and maintenance Basic safety instructions WARNING Impermissible repair of the device Repair must be carried out by Siemens authorized personnel only. • WARNING Dust layers above 5 mm Risk of explosion in hazardous areas. Device may overheat due to dust build up.

  • Page 36: Maintenance And Repair Work

    Procedure for removal and cleaning of the screens 1. Disconnect the pneumatic auxiliary power supply. 2. Remove the lines. 3. Unscrew the cover of the Makrolon enclosure 6DR5..0 or aluminum enclosure 6DR5..3. 4. Unscrew the three screws on the pneumatic terminal strip. 5.

  • Page 37: Return Procedure

    Devices can be returned to the supplier within the EC, or to a locally approved disposal service for eco-friendly recycling. Observe the specific regulations valid in your country. Further information about devices containing batteries can be found at: Information on battery/product return (WEEE) (https://support.industry.siemens.com/cs/document/109479891/) Technical data All device versions 7.1.1...

  • Page 38: Pneumatic Data

    Rated conditions Degree of protection IP66 to IEC/EN 60529 / NEMA 4X Mounting position Any; in wet environment, pneumatic connections and outlet opening not upward Vibration resistance Harmonic oscillations (sine) according to EN 60068-2- • 3.5 mm (0.14"), 2 ... 27 Hz, 3 cycles/axle 6/10.2008 98.1 m/s²...
  • Page 39 Pneumatic data Sound pressure level < 75 dB A eq < 80 dB A max The following applies to fail in place: 3 ... 7 bar (43.5 to 101.5 psi) When using device versions Ex d (6DR5..5-... and 6DR5..6-...), values are reduced by approximately 20%. 7.1.3 Construction Construction...
  • Page 40 Construction Without sealant 12 Nm (8.9 ft lb) With sealant 6 Nm (4.4 ft lb) Cable glands • Screw-in torque for plastic gland in all enclosures 4 Nm (3 ft lb) Screw-in torque for cable gland made of metal/stainless 6 Nm (4.4 ft lb) steel in Makrolon enclosure Screw-in torque for metal/stainless steel glands in 6 Nm (4.4 ft lb)

  • Page 41: Certificates, Approvals, Explosion Protection

    EU declaration of conformity on the Internet. UL conformity You can find the appropriate "Standard(s) for Safety", including the relevant versions, in the UL-CERTIFICATE OF COMPLIANCE on the Internet. See also Certificates (http://www.siemens.com/processinstrumentation/certificates) Explosion protection Explosion protection Ex markings Explosion protection in accordance with...
  • Page 42 Maximum permissible ambient temperature ranges with types of protection Ex ia, Ex ic, Ex nA and Ex ec Explosion protection in accordance with ATEX/IECEx FM/CSA 6DR5ayb-0cdef-g.Ah-Z ... • T4: -30 ≤ T ≤ +80 °C (-22 ≤ T ≤ +176 °F) T6: -30 ≤...
  • Page 43 Maximum values for escaping natural gas Ventilation process Operating mode 6DR5.1.-.E... 6DR5.2.-.E... Single-acting Double-acting [Nl/min] [Nl/min] Ventilation of the enclosure volume. Purge air switch is at Operation, typical 0.14 0.14 "IN": Operation, max. 0.60 0.60 Error case, max. 60.0 60.0 Ventilation via the control air outlet near the pneumatic Operation, typical connections:...

  • Page 44: Electrical Data

    Basic electronics Basic electronics Basic electronics Basic electronics without explosion with explosion with explosion with explosion protection protection Ex d protection Ex "ia" protection Ex "ic", "ec", "t" , "nA" Static destruction limit • ± 40 mA ± 40 mA Effective inner capacitance C Without HART •...
  • Page 45 Basic device without Basic device with Basic device with Basic device with explosion protection explosion protection explosion protection explosion protection Ex d Ex "ia" Ex "ic", "ec", "t", "nA" Bus connector with FISCO • = 17.5 V "ic": supply unit = 380 mA = 17.5 V = 5.32 W...

  • Page 46: Option Modules

    7.4.2 PROFIBUS PA communication Communication Layers 1 + 2 as per PROFIBUS PA, transmission technique as per IEC 1158-2; slave function layer 7 (protocol layer) as per PROFIBUS DP, standard EN 50170 with the extended PROFIBUS functionality (all data is acyclic, manipulated variable, feedbacks and statuses are additionally cyclic) C2 connections Four connections with the master class 2 are supported;...

  • Page 47: Position Feedback Module

    Without explosion With Ex protection Ex "ia" With Ex protection protection or suitable for Ex "ic", "ec", "t", "nA" use in the SIPART PS2 Ex d For connecting to circuits with the • = 15 V DC "ic": following peak values = 25 mA = 15 V DC = 64 mW...

  • Page 48: Sia Module

    Without explosion With Ex protection Ex ia With Ex protection protection or suitable for (use only in temperature Ex "ic", "ec", "t", "nA" use in the SIPART PS2 class T4) Ex d Temperature influence ≤ 0.1%/10 K (≤ 0.1%/18 °F) Resolution ≤...

  • Page 49: Mechanical Limit Switch Module

    Without Ex protection With Ex protection Ex "ia" With Ex protection Ex "ic", "ec", "t", "nA" Auxiliary power U ≤ DC 35 V • I ≤ 20 mA Connecting to circuits with the • = DC 15 V "ic": following peak values = 25 mA = DC 15 V = 64 mW...

  • Page 50: Emc Filter Module

    Without Ex protection With Ex protection Ex ia With Ex protection Ex "ic", "t" Effective internal capacitance = 5.2 nF = 5.2 nF Effective internal inductance = negligibly small = negligibly small Galvanic isolation The 3 outputs are galvanically isolated from the basic device Test voltage DC 3150 V, 2 s Rated condition height...
  • Page 51 Additional modules Without Ex protection With Ex protection With Ex protection Ex "ia" Ex "ic", "ec", "nA" Hysteresis ± 0.2 % Temperature influence (range: ≤ 0.1 %/10 K (≤ 0.1 %/18 °F) for -20 to +90 °C (-4 to +194 °F) rotation angle 120°...
  • Page 52 T4: -40 ... +90 °C (-40 ... +194 °F) temperature T6: -40 ... +60 °C (-40 ... +140 °F) Appendix Certificates The certificates can be found on the DVD supplied and on the Internet at: Certificates (http://www.siemens.com/processinstrumentation/certificates) SIPART PS2 (6DR5...) A5E03436620-AB, 01/2017...

  • Page 53: Technical Support

    ● Service&Support (http://www.siemens.com/automation/service&support) Personal contact If you have additional questions about the device, please contact your Siemens personal contact at: ● Partner (http://www.automation.siemens.com/partner) In order to find the contact for your product, select under 'All Products and Branches' the path 'Automation Technology >...

  • Page 54: Safety Instructions For Accessory Part

    A.3.2 Safety instructions for accessory part WARNING Incorrect assembly The component can be damaged or destroyed or its functionality impaired through incorrect assembly. • – Mount the component using a suitable tool. Refer to the information in Chapter "Technical specifications of accessory part (Page 55)", for example, torques for installation.

  • Page 55: Dimensional Drawings Of Accessory Part

    Technical specifications sealing plug and thread adapter For thread size M25 x 1.5 • 95 Nm For thread size ½-14 NPT • 65 Nm Width A/F for thread size M20 x 1.5 Width A/F for thread size M25 x 1.5 Key size for thread size ½-14 NPT A.3.4 Dimensional drawings of accessory part...
  • Page 56 ① Sealing ring: Use for dust protection "Ex t" type of protection. Thread adapter Ex d, M25 x 1.5 on M20 x 1.5 and M25 x 1.5 on ½-14 NPT, dimensions in mm Sealing plug Ex d ½ -14 NPT SIPART PS2 (6DR5...) A5E03436620-AB, 01/2017...
  • Page 57 Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described.

This manual is also suitable for:

Sipart ps2 6dr5xx2 seriesSipart ps2 6dr5xx1 seriesSipart ps2 6dr5xx3 seriesSipart ps2 6dr5xx5 seriesSipart ps2 6dr5xx6 series

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