KBR multicomp 4D6-ESBSDS-1V1C6RO Operating Instructions, Technical Parameters

4-quadrant power factor controller
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Operating Instructions
Technical Parameters
4-quadrant
power factor contoller
multicomp
4D6-ESBSDS-1V1C6RO
Your Partner for Network
Analyzing

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Summary of Contents for KBR multicomp 4D6-ESBSDS-1V1C6RO

  • Page 1 Operating Instructions Technical Parameters 4-quadrant power factor contoller multicomp 4D6-ESBSDS-1V1C6RO Your Partner for Network Analyzing...
  • Page 2 KBR GmbH Am Kiefernschlag 7 D-91226 Schwabach T +49 (0) 9122 6373-0 F +49 (0) 9122 6373-83 E info@kbr,de www.kbr.de...
  • Page 3 Preface Dear Customer We would like to thank you for choosing a KBR GmbH quality product. In order to familiarize yourself with the operation and programming of the device and always be able to use the whole functionality of this high-quality product, we recommend that you read this manual thoroughly.
  • Page 4 The specifications made in this manual are checked on a regular basis, necessary corrections are included in the next revision. We appreciate your corrections and comments. © KBR-GmbH Subject to change Page II von IV...
  • Page 5 Safety Precautions General Safety Precautions In order to prevent operating errors, handling of the device is kept as simple as possible. This way, you will be able to use the device very soon. In your own interest, however, you should read the following safety precautions carefully. Warning During installation, the applicable DIN / VDE regulations must be obser- ved!
  • Page 6 Product Liability / Disposal Product Liability With these product, you have acquired a quality product. In its manufacture, only components of the highest reliability and quality were used. Each device is subject to long-term testing before it is delivered. For information on product liability, please refer to our General Terms and Conditions for electronic devices. The warranted properties of the device apply only if it is operated in accordance with its intended use! Disposal Please dispose of defective, outdated or no longer used devices properly.
  • Page 7: Table Of Contents

    Operating instructions multicomp Table of Contents Device memory, battery-buffered ............3 Connection of the multicomp 4D6-ESBSDS-1V1C6RO ..... 4 2.1 Installation and assembly ..................4 2.2 Connection diagram ....................5 2.3 Terminal assignment ....................6 Commissioning guideline for the multicomp 4D6-ESBSDS-1V1C6RO ................ 7 3.1 Controller not preconfigured .................
  • Page 8 Operating instructions multicomp Technical data ..................56 6.1 Measuring and display values ................56 6.2 Measuring accuracy ..................... 56 6.3 Measuring principle ....................57 6.4 Device memory ..................... 57 6.5 Power supply ......................57 6.6 Hardware inputs ....................57 6.7 Hardware outputs ....................57 6.8 Electrical connection ....................
  • Page 9: Device Memory, Battery-Buffered

    Operating instructions multicomp Device memory, battery-buffered The device is equipped with an internal data memory, which is battery buffered to preserve long-term data. To prevent it from being discharged, this backup battery (e.g. Varta CR 2032) is not built in when the device is delivered, but included separately in the delivery.
  • Page 10: Connection Of The Multicomp 4D6-Esbsds-1V1C6Ro

    Operating instructions multicomp Connection of the multicomp 4D6-ESBSDS-1V1C6RO Installation and assembly • During installation, the applicable VDE regulations must be observed. • Before the device is connected to the power supply, you will have to check whether the local power supply conditions comply with the specifications on the nameplate.
  • Page 11: Connection Diagram

    Operating instructions multicomp Connection diagram For voltage supply, see nameplate. Caution The coil voltage for the capacitor switching contactors and the measurement voltage have to be drawn from the same phase, as only the measurement voltage is monitored (to protect the contactors from direct resetting in case of short-term monophase power failure) Version 4.00 Page 5 of 62...
  • Page 12: Terminal Assignment

    Operating instructions multicomp Terminal assignment Terminal 1 (L) and 2 (N): Connection power supply A control voltage is required to supply the device with power. The device is equipped with a multi-range power supply and may be supplied by voltages from 85 - 265V AC/DC (see nameplate for device voltage).
  • Page 13: Commissioning Guideline For The Multicomp 4D6-Esbsds-1V1C6Ro

    To begin with, there are two cases in which the commissioning procedure for the multicomp 4D6-ESBSDS- 1V1C6RO differs. Case 1: You have bought a complete compensation facility from KBR, and the controller is already mounted. If this is the case, certain settings are already preconfigured in the controller.
  • Page 14: Controller Preconfigured

    Controller preconfigured If a controller already integrated into a KBR compensation facility by default should be used, only the parameters of the current transformer have to be configured.
  • Page 15: Operating And Display Panel

    Operating instructions multicomp Operating and display panel Description of buttons ► Navigation panel of display The navigation panel shows the main menu selected, notably simplifying operation of the device. The operator can see immediately which menu he is in. ► Units display The DOT matrix display is normally used to show measured values.
  • Page 16: Navigation And Device Displays

    Operating instructions multicomp Navigation and device displays Page 10 of 62 Version 4.00...
  • Page 17 Operating instructions multicomp Version 4.00 Page 11 of 62...
  • Page 18 Operating instructions multicomp Page 12 of 62 Version 4.00...
  • Page 19 Operating instructions multicomp Version 4.00 Page 13 of 62...
  • Page 20: Definition Of Terms

    Operating instructions multicomp Definition of terms The following signs and abbreviations will be used in the display: Star voltage Delta voltage Inductive Capacitive Switch on Switch off Scroll through main menu or submenu ± Return ¢ Submenu or parameter selection ¥...
  • Page 21 Operating instructions multicomp Learning function stage power Learn Bus parameters LCD parameters (display mode) Damping coefficient (switching interval stages) Dfact Language of text display (display module) Lan. Password protection Code Reset function extreme values and configuration Reset Enable temperature measurement Temp Customer service address Serv...
  • Page 22: Device Programming

    (hysteresis = 1% of the measurement voltage) Device programming The menu navigation of the multicomp 4D6-ESBSDS-1V1C6RO is self-explanatory. The user is guided and supported by the device through operating hints on the display for that particular situation. The following terms are available for programming:...
  • Page 23: Start Menu Commissioning

    Operating instructions multicomp Start menu Commissioning If the multicomp 4D6-ESBSDS-1V1C6RO is being commissioned for the first time, after setting up the supply voltage for the multicomp 4D6-ESBSDS-1V1C6RO the menu Extras / Commissioning is displayed as the start screen (after the initialization phase): This display is used for the Initial commissioning of the controller, where all the necessary settings can be made.
  • Page 24: Main Menu Cos Φ

    Operating instructions multicomp Main menu Cos φ First menu line Second menu line Third menu line Fourth menu line Fifth menu line Sixth menu line The display is divided into various menu lines. The number of lines depends on which main or submenu item is selected: First menu line: Shows which of the eight main menus is being displayed...
  • Page 25 Operating instructions multicomp By pressing the button , you can display the maximum value of the missing compensation power. The value is displayed in kvar, with time and date stamp. The value is only displayed if all available stages are switched on and the configured alarm CosPhi is not reached when the set alarm delay time has elapsed.
  • Page 26: Main Menu Voltage / Current

    Operating instructions multicomp Note This window is only displayed if more than three additional relay modules are scanned (which can be seen from the button designation (7 ) over Main menu Voltage / Current Menu description U, I Actual Display hot-key area ±...
  • Page 27: Main Menu Temperature

    Operating instructions multicomp Main menu temperature Temperature Menu description Cabinet No. 1 Display hot-key area ± oTemp ¥ Submenu Temperature modules 1 to 3 Display of overtemperature switch-offs, sorted by cabinet Display and processing for maximum values, sorted by cabinet Scroll through main menu Display as example: Cabinet No.:...
  • Page 28: Main Menu Module - Management

    Operating instructions multicomp Main menu Module - Management Module management Menu description Display hot-key area ± ¥ Ø Additional module - Display descending Additional module - Display ascending Scroll through main menu Display as example: Module: = Temperature module controller (basic module) Cabinet assignment: = fitted in cabinet No.
  • Page 29: Main Menu Stages

    Operating instructions multicomp 4.10 Main menu Stages Stage parameters Menu description Display hot-key area ± ¥ Ø Mode Set switch mode of stages (On, Off, Automatic mode) Additional stages - Display descending Additional stages - Display ascending Scroll through main menu Display as example: Stages No.
  • Page 30: Submenu Mode

    Operating instructions multicomp 4.10.1 Submenu Mode Menu description Switch mode Display hot-key area ¢ ¥ Ø EDIT Editing (On, Off, Automatic mode) Additional stages - Display descending Additional stages - Display ascending Return Parameter mode: = Manual on, Manual off, Automatic mode Special mode: = Locked Note...
  • Page 31: Main Menu Uh Distortion Factor For Voltage

    Operating instructions multicomp 4.11 Main menu Uh distortion factor for voltage Display as example: Total - harmonics of measuring voltage: = 0,7%. Menu description Harm. U Mom Display hot-key area ± ¥ Continue to the 3rd and up to the 19th harmonic Additional stages - Display ascending Scroll through main menu Version 4.00...
  • Page 32: Main Menu Ih Distortion Current Intensity

    Operating instructions multicomp 4.12 Main menu Ih distortion current intensity Menu description Harm. I Display hot-key area ± Scroll through main menu Note This menu is only available for induced current measurement (has to be activated in the menu 3.13.1 Commissioning — > Transformer — > Induced current transformer —...
  • Page 33 Operating instructions multicomp In case an induced current measurement is activated (e.g. monophase induced current measurement), the following window appears: In case of a three-phase induced current measurement, the following window is displayed: Version 4.00 Page 27 of 62...
  • Page 34: Main Menu Extras

    Operating instructions multicomp Menu description Harm. I mom Display hot-key area ± S ± ¥ Continue to the 3rd and until the 19th harmonic Harmonics display for induced current measurement of next cabinet Scroll through main menu Display as example: Cabinet No.: Induced current measurement: = three-phase...
  • Page 35 Operating instructions multicomp Note Before commissioning is performed it has to be ensured that all available additional modules have been scanned! The Commissioning submenu contains the following items: 1. Transformer settings (current, induced current, voltage) a. Series transformer Primary current Secondary current iii.
  • Page 36: Commissioning

    Operating instructions multicomp 4.13.1 Commissioning Menu description Commissioning Display hot-key area ¢ ÷Ÿ Cos. Stage Stages - Settings cosφ - Settings Transformer settings current / voltage Return 4.13.1.1 Submenu Transformer settings The Transformer settings submenu contains the following items: 1. Series transformer 2.
  • Page 37: Submenu Target Cosine

    Operating instructions multicomp Using the item Zero-point creator, the controller can be activated via a zero point creator. For energy supply networks with outer conductor connected to the earth potential, suitable control gear with electrical isolation (e.g. voltage transformer) must be used. These transducer adaptors (zero-point creator) are suitable for creating a virtual low-impedance neutral point for the measuring device in a three-phase network without neutral conductor.
  • Page 38 Along with this the connected capacitor stages are hooked up, one after the other. From the current consumption measured, the multicomp 4D6-ESBSDS-1V1C6RO determines the corresponding stage power. After successfully determining the stage power, the result is displayed and can be saved by confirming it (press button (Return) repeatedly, until the prompt Save parameters Yes / No appears).
  • Page 39 Operating instructions multicomp For a completely configured controller, the following window appears: The following abbreviations apply: stage C = Cabinet No. M = Module No (Modulemultisio 1D2-4RO) K = Capacitor stage output Compensation power of stage, in kvar Stage detuning in % Stage discharge time in seconds Cursor for stage selection with î...
  • Page 40: Settings

    Operating instructions multicomp With the button (î), select the item Fan or Alarm and start the entry by pressing (Para) and EDIT. You can only choose between fan and stage or alarm relay, stage and fan. Subsequently, leave the configuration menu by pressing repeatedly and accepting the changes by pressing (Yes).
  • Page 41: Submenu Modules/Display

    Operating instructions multicomp 4.13.2.1 Submenu Modules/display The Modules/display submenu contains the following items: 1. ModuleManagement 2. Bus parameters 3. Display / Language Under the item Module management the additionally connected modules (relay module 1D2-4DO, temperature module 1D2-1TI2RO and current measuring module 1D2-4CI) are scanned, deleted and configured.
  • Page 42 Operating instructions multicomp Description of the module scan: Press the button (î) to select the entry scan and start scanning by pressing (SCAN). As long as scan is flashing, you can set the first module (and all subsequent modules to be scanned) into scanning mode using the DIL switch S6 (for modules multisio 1D2-4RO and multisio 1D2-1TI2RO) or the scan button (for module multisio 1D24CI) (refer to additional modules - function of the module DIL switches).
  • Page 43 Operating instructions multicomp For previously set modules, the switchgear cabinet allocation can be changed by pressing (í) . (î) and Further modules can be displayed and configured using Menu description Module management Display hot-key area ¢ Para î í Configuring switchgear cabinet No. Number of additional modules Number of additional modules Return...
  • Page 44 Operating instructions multicomp After pressing button (+) the following display appears in the hot-key area of the display: Display hot-key area ± Enter value Leave setting menu and save Leave setting menu without saving After pressing the button the following display appears in the hot-key area of the display: Display hot-key area ¢...
  • Page 45 Operating instructions multicomp With the item Bus parameters, the bus operation is configured (Ebus and Modbus). Here the bus address for the KBR - Energy bus and the bus address and protocol type for the Modbus can be set. Menu description...
  • Page 46 Operating instructions multicomp Language: Menu description Language Display hot-key area ¢ EDIT Set user language (German / English) Return Parameters: Language = German / English Runtime and clock: Menu description Runtime / clock Display hot-key area ¢ Clock Time setting and runtime display of controller Return Parameters: Runtime...
  • Page 47: Submenu System

    Operating instructions multicomp After pressing button (DST), the following display appears in the hot-key area of the display: Menu description Daylight saving time Display hot-key area ¢ EDIT Edit (Auto/Off, Start and End) Return Daylight saving time parameters = Auto (automatic adjustment), Off (adjustment disabled) Start month and end month 4.13.2.2 Submenu System The System submenu contains the following items:...
  • Page 48 Operating instructions multicomp This means that the fan switches on when 28°C is exceeded and switches off again when temperature drops below 23°C. The overtemperature alarm is triggered when 50°C is exceeded and is reset when temperature drops below 45°C. The overtemperature stage switch-off turns on when 55°C is exceeded. After the temperature has dropped below 50°C the stages are hooked up again, if required, after the discharge time has elapsed.
  • Page 49 Operating instructions multicomp Note The set temperature operating points and hysteresis are equally valid for the controller basic module and the additionally connected temperature module! Moreover, limits are set for the overvoltage switch-off of the facility, monitoring of the capacitor contactor operating cycles and the switch-off of stages if voltage harmonics are too high.
  • Page 50 Operating instructions multicomp 5. Reset module parameters: All scanned temperature, relay and induced current measurement modules are deleted. 6. Reset to factory settings: Here, the programmable parameters are reset to default settings. A listing of the settings can be found in the attachment 5. Technical data.
  • Page 51 Operating instructions multicomp Overview of extreme values (maximum and minimum), can partially only be read out via Ebus or Modbus: Output Maximum: Voltage PH-N Display Maximum: Voltage PH-PH Display Maximum: Current (main current) Display Maximum: Induced current Maximum: cos Phi Maximum: Power factor Maximum: Voltage distortion factor Display...
  • Page 52: Service Submenu

    1. Hotline 2. Password 3. Firmware version Under the item Hotline the service address and telephone hotline of the company KBR GmbH, Schwabach, can be displayed. Under the item Password, changes to the controller parameters can be password-protected. The password can be any 4-digit number code.
  • Page 53: Messages

    Operating instructions multicomp Under the item Firmware version, the firmware states of the controller and the separated LC display can be shown. Here the term BS stands for Basic, 4.00 for the Firmware version and r001 for the release of the firmware version of the basic module, 4.00 stands for the firmware version and r001 for the current release of the firmware version of the display module.
  • Page 54 Operating instructions multicomp Error messages (must not be acknowledged) Possible action: No measurement voltage Alarm relay Stage switch-off Stage power? Alarm relay Facility too small (FTS) Alarm relay Limit violated Alarm relay Limit violated, stage switch-off active Alarm relay Stage switch-off Stage switch-off temperature reached on at least one temperature Alarm relay probe (stage switch-off always active)
  • Page 55 Operating instructions multicomp If this in the case, compare the nameplate of the stage with the configured stage power and adjust the stage configuration if necessary (wrong programming). If the values on the nameplate match the configured stage power, repair the stage. The error message E27 Check fuse is displayed if the current consumption of the facility (the cabinet in which the measurement is performed) does not change when a stage is switched on.
  • Page 56: Basic Device Programming

    Operating instructions multicomp Basic device programming The menu navigation of the multicomp 4D6-ESBSDS-1V1C6RO is self-explanatory. The user is guided and supported by the device through operating hints on the display for that particular situation. As an example of the basic procedure in programming, the functions in the menu Commissioning are used.
  • Page 57 Operating instructions multicomp After pressing the button (EDIT) the following is displayed in the hot-key area: Display hot-key area ¢ ¥ ± Enter value Continue to next digit Scroll through the lines in the value area Return If the setting was changed the following display appears after the third line in the hot-key area of the display when the ¥...
  • Page 58: Set Target Cosφ

    Operating instructions multicomp If the setting was changed the following display appears after the third line in the hot-key area of the display when the ¥ key (scrolling function) is pressed: Display hot-key area ¥ Leave settings menu and save Scroll through lines in the value area Leave setting menu without saving After pressing button...
  • Page 59: Note On Detecting Errors

    Operating instructions multicomp If the setting was changed the following display appears after the third line in the hot-key area of the display when the ¥ key (scrolling function) is pressed: Display hot-key area ¥ Leave settings menu and save Scroll through lines in the value area Leave setting menu without saving Note on detecting errors...
  • Page 60: Facility And Safety Devices Maintenance

    Operating instructions multicomp 5.3.1 Facility and safety devices maintenance In order to ensure proper function and a long service life of your facility, the following checks have to be performed after commissioning and then once a year! • Check and retighten all connections. Screwed connections may become loose at the beginning due to thermal stress.
  • Page 61: Connection Chart Measuring Voltage Ph-Ph

    Operating instructions multicomp Connection chart measuring voltage PH-PH * For voltage supply, see nameplate. Version 4.00 Page 55 of 62...
  • Page 62: Technical Data

    Operating instructions multicomp Technical data Measuring and display values Voltage Actual value of a measuring Phase - 0 or phase - phase, depending on programming interval Units [V, kV, MV] display is switched automatically Measuring range 0.00kV to 10.00 MV Current Actual value of a measuring Actual value per phase...
  • Page 63: Measuring Principle

    Can be addressed up to addr. 9999 via software, scanning mode can be activated on the device Module bus interface Serial interface RS 485 (RJ12) for ready-made KBR system cable (6 pole modular cable, unshielded), max. length 30 m when placed accordingly. Version 4.00 Page 57 of 62...
  • Page 64: Electrical Connection

    Operating instructions multicomp Electrical connection Connection elements Screw-type terminal Permissible cross section of the connection lines 2.5 mm (Bus connection and temperature probe 1.5mm Measurement voltage Fuse protection max. 6 A inputs Measuring current Fuse protection NONE!!! Always short-circuit current transformer terminals k and l input prior to opening the circuit! Input...
  • Page 65: Default Settings After Reset

    Operating instructions multicomp 6.11 Default settings after reset Primary voltage / secondary voltage 400 V / 400 V Ph-Ph Primary current / Secondary current 1000 A / 5 A Cosϕ 1 (target - Cosϕ) inductive 0.95 Cosϕ 2 (target - Cosϕ for recovery) inductive 1.00 Cosϕ...
  • Page 66: Appendix

    Operating instructions multicomp Appendix Temperature module - connection chart 7.1.1 Terminal assignment Terminal 40: alarm relay C1 Terminal 41: alarm relay K1 Terminal 42: fan relay Terminal 43: fan relay Terminal 51: temperature probe PT 1000 ( - ) Terminal 52: temperature probe PT 1000 ( + ) IN / OUT: Module bus / supply voltage 7.1.2...
  • Page 67: Relay Module - Connection Chart

    Operating instructions multicomp Relay module - connection chart 7.2.1 Terminal assignment Terminal 40: Shared connection (C) Terminal 41: Output relay 1 ( K1 ) Terminal 42: Output relay 2 ( K2 ) Terminal 43: Output relay 3 ( K3 ) Terminal 44: Output relay 4 ( K4 ) IN / OUT: Module bus / supply voltage...
  • Page 68: Current Measuring Module - Connection Chart

    Operating instructions multicomp Current measuring module - connection chart 7.3.1 Terminal assignment IN / OUT: Module bus / supply voltage Terminal 20: transformer connection k 1 Terminal 21: transformer connection l 1 Terminal 22: transformer connection k 2 Terminal 23: transformer connection l 2 Terminal 24: transformer connection k 3 Terminal 25: transformer connection l 3 Terminal 26: transformer connection k 4...
  • Page 69 KBR GmbH KBR GmbH Abteilung Entwicklung Development Am Kiefernschlag 7 Am Kiefernschlag 7 D-91126 Schwabach D-91126 Schwabach / Germany Vorschläge: Suggestions: Korrekturen: Corrections: Betrifft Gerät: Device concerned Sollten Sie beim Lesen dieser Bedienungsanleitung oder If you come across misprints in this user manual or prin- Druckschrift auf Druckfehler gestoßen sein, bitten wir...

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