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11. Ensure that the hook of the spring is inserted through
hole in the spring-anchor bracket.
12. Seat the free end of the spring onto the spring post of
the kickstand (A of
13. Attach the kickstand to the side plates with the
locknuts, washers, spacers, and screws (5/16 x 1 inch)
that you retained in step
1. Kickstand
2. New spring post (1-3/4
inches)
3. Spring
4. Locknut
Assembling the Light-Bar Straps
1. Align the holes in the light bar straps as follows:
•
For 800 Series Machines—align the 2 holes of
the left light-bar strap and the right light-bar strap
as shown in A of
•
For 1000 Series Machines—align the 2 holes of
the left light-bar strap and the right light-bar strap
as shown in B of
•
For 1600 Series Machines—align the 2 holes of
the left light-bar strap and the right light-bar strap
as shown in C of
Figure
8).
1
(B of
Figure
8).
Figure 8
5. Washer
6. Spacer
7. Right side plate
8. Screw (5/16 x 1 inch)
Figure
9.
Figure
9.
Figure
9.
1. Right light-bar strap
2. Washer (5/16 inch)
3. Hole alignment (800 series
machines)
4. Left light-bar strap
2. Assemble the light-bar straps with the 2 flange-head
bolts (5/16 x 1 inch), 2 washers (5/16 inch), and 2
flange locknut (5/16 inch).
3. Torque the nuts and bolts to 1,978 to 2,542 N∙cm (175
to 225 in-lb).
5
Figure 9
5. Flange locknut (5/16 inch)
6. Flange-head bolt (5/16 x
1 inch)
7. Hole alignment (1000
series machines)
8. Hole alignment (1600
series machines)
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