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Summary of Contents for Sartorius Talent Series
- Page 1 Service Manual Sartorius Talent | Gem, Gold TE Models Electronic Analytical and Precision Balances and Precious Metal Scales Including Service Specification Sheets WTE5001-e03101...
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Page 2: Table Of Contents
Contents 04 Generals Information 28 Balances/Scales with Strain Gauge Systems Important Information Checking and Adjustment Sequence Service Concept for TE- Balances/Scales Checking the Overload Stop Valid until Revoked Table of Weights for Overload Stop General Notes Checking the Overload Stop 06/08 Service Guide Zero-point Offset Value... - Page 3 Contents 38 Balances/Scales with Double Lever 48 Opening and Closing the Balance/Scale Checking and Adjustment Sequence Opening the Balance/Scale Checking the Overload Stops Closing the Balance/Scale Adjusting the Overload Stops 49 Replacing the PCB Repeatability (Standard Deviation) 50 Replacing the Data Output Port Checking the Repeatability 51/52 Error Codes (Standard deviation „S“)
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Page 4: Generals Information
Generals Information Important Information Any persons servicing or working on high-resolution Sartorius Competence balances/scales should have successfully completed a service course at the Sartorius headquarters in Goettingen. Do not perform any unauthorized repair work! -
Page 5: Service Concept For Te- Balances/Scales
Service Concept for TE- Balances/Scales Valid until further notice - All calibration/adjustment work required for starting up operations and tests must be carried out in accordance with the operation instructions. - Quality defects. o Immediately report all quality defects that may occur to the Quality Assurance Department (WQM). -
Page 6: General Notes
Balance/Scale with strain gauge system (see page 37) Balance/Scale with double lever system (see page 47) Activating the BPI Mode/ Perform only before working with the Sartorius Service Software; Deactivating write-protect for calibration/adjustment. Linearization and programming a data record when... - Page 7 Reset write-protect After working with the Sartorius Service Software, always make sure to conclude with the „Close“ function (returning the balance from BPI back to SBI mode), otherwise write-protect is not set, and the balance/scale remains in the BPI mode (see Page 25). If all else fails, reset the SBI mode by selecting menu reset (9-1°).
- Page 8 BPI switch – (BPI = Binary Prozessor Interface) to prepare for working with Sartorius service software, log out with „CLOSE“ function (to reset for SBI functions). – Or if all else fails by resetting the operating menu (9-1°) Be careful, the factory settings are activated.
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Page 9: Models With Special Weighing Systems
Models with Special Weighing Systems Model Weighing Systems Model 1 Weighing system: Double Lever Systems with off-center adjustment screws (P) (see right) Resolution: 0.1 mg TE64 P P P P P TE124S TE214S Resolution: 1 mg Aut12402.jpg TE313S-DS Weighing system: (Strain gauge) (see right) TE-Modell-Nr1.eps Resolution: 1 mg... - Page 10 Model Weighing Systems Model 2 Weighing system: Double Lever Systems (see right) Resolution:1mg TE313S Resolution: 0,001ct P P P P P GD103 GD603 Aut12402.jpg Weighing system: Bauform-Nr2.eps Strain gauge (see right) Resolution: 0,001g TE153S Resolution: 0,01ct GD252 AUT_4906a.JPG...
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Page 11: Model
Model Weighing Systems Model 3 Weighing system: (Strain gauge) (see right) Resolution: 0,01g TE212 TE212-L TE412 TE412-L TE612 TE612-L GE212 AUT_4906a.JPG GE412 GE812 TE-Modell-Nr3.eps... -
Page 12: Model
Model Weighing Systems Model 4 Weighing system: Strain gauge) (see right) Resolution: 0,01g TE1502S GE1302, GE2102 Resolution: 0,1g TE601 TE601-L TE2101 TE2101-L TE4101 TE4101-L TE6101 TE6101-L GE811, GE2101, GE7101, AUT_4910a.JPG GE4101 Resolution: 1g TE-Modell-Nr4.eps TE12000 TE12000-L TE6100 TE6100-L TE4100 TE1200-0CE Weighing system: Double Lever Systems (see right) -
Page 13: Auxiliary Service Tools, Equipment And Weights
Sartorius service software 6740-33 BPI- connecting / Service Data output 6740-71 RS232 connecting cable (25-Pin /25-Pin) 7357312 RS232 connecting cable (25-Pin / 9-Pin) 7357314 Accompanying Literature Operating Instructions Sartorius Talent/TE Series/Sartorius Gem Publication No: WTE6003-d03071... -
Page 14: Weights
Weights In addition to your standard tools and equipment, you will need the following sets of weights when working on Sartorius balances/scales: Model Accuracy Weight Catalog No.: class (OIML) grams TE214S 1x200 YCW5228 TE212, TE212-L TE124S, GD603 1x100 YCW5128 TE64... - Page 15 Model Accuracy Weight Catalog No.: class (OIML) in grams TE212, TE212-L 2x100 YCW5148 GE212 GE812 1x500 + YCW5538 + 1x200 + YCW5238 + 1x100 YCW5138 TE1502S 1x1000 + YCW6138 + 1x500 YCW5538 GE2102 1x2000 + YCW6228 + 1x200 YCW5228 GE1302 1x1000 + YCW6128 + 1x200 +...
- Page 16 Model Accuracy Weight Catalog No.: Accuracy in grams GE7101 1x5000 + YCW6538 + 1x2000 + YCW6238 + 1x100 YCW5138 TE2101, TE2101-L 2x1000 + YCW6148 + GE2101 1x100 YCW5148 TE601, TE601-L 1x500 + YCW5548 + 1x100 YCW5148 GE811 1x500 + YCW5548 + 1x200 + YCW5248 + 1x100...
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Page 17: Handling And Operating The Te Balances/Scales
Handling and Operating the TE Balances/Scales Function of the Keys Position Description 1 Weighing unit 2 Data output (Print) 3 Function key: Bedienfeld-TE.eps activates selected applications program 4 Activate calibration/adjustment mode 5 ON/OFF key: Switches the display on and off. (The balance/scale may remain on - depending on the factory setting.) 6 Taring... -
Page 18: Displaying The Hardware And Software Versions
Displaying the Hardware and Software Versions - Turn the balance/scale off and back on again with the e button. - While all display segments are lit („Segment Test“), briefly press the r key, the pattern shown to the left appears in the display. - This remains displayed for around 3 sec. -
Page 19: Operating Menu Access Switch
The switch is located under a protective cap on the bottom of the balance/scale. Note: Span adjustment with external weights can be performed without the Sartorius service software if the deviation does not exceed ± 2% of the required weight. U-Switch01.jpg Procedure: U-Switch02.jpg... -
Page 20: Balance/Scale Operating Menu
Balance/Scale Operating Menu Accessing the Balance/Scale Operating Menu and Changing the Settings Accessing the Menu: e + t – Turn the balance/scale off and then turn it on. – Press t briefly while all display segments are lit. – If “- 1” is displayed, the menu is locked (read-only). Anz-001F.eps Note: To unlock the operating menu, change the active menu setting from menu item 8 - 1 - 2 to 8 - 1 - 1. - Page 21 Changing a Menu Code Setting: r (press and hold) – To confirm the desired code setting, press the r for approx. 2 seconds. The superscript „o“ is displayed to indicate the current setting. Anz-003F.eps – To exit the balance/scale operating menu and store the new settings, press t for approx.
- Page 22 Menu Code Settings (Rel 19.41 Version) Calibration/adjustment Menu 1 Weighing 1 5 1 o Accessible 1 5 2 int. adjustment Filter Selection 1 5 3 Blocked 1 1 1 Very stable conditions 1 1 2 o Stable conditions Auto Zero Function 1 1 3 Unstable conditions 1 6 1...
- Page 23 1 7 15 Chinese taels 3 1 5 Pounds 1 7 16 Momme 3 1 6 Ounces 1 7 17 Austrian carats 3 1 7 Troy ounces 1 7 18 Tola 3 1 8 Hong Kong taels 1 7 19 Baht 3 1 9 Singapore taels...
- Page 24 Reference sample quantity or % Number of Stop Bits 3 3 1 pieces/ % 5 3 1 o 1 stop bit 3 3 2 o 10 pieces/ % 5 3 2 2 stop bits 3 3 3 20 pieces/ % 3 3 4 50 pieces/ % Handshake Mode...
- Page 25 Menü 7 Print with Application Programs Universal Switch for Remote Control key c 8 2 1 key t 8 2 4 Line format of printout key r 8 2 5 7 1 1 Without data ID Codes key v 8 2 6 7 1 2 o With data ID Codes key t...
- Page 26 Activating the BPI Mode BPI-Button Anschluss Note: The BPI mode must be activated in the balance/scale before you can work with the service software. You need to use this software, for example, to adjust the linearity and/or span after adjusting the zero-point offset value, or after replacing a PCB.
- Page 27 The equipment is now connected as follows: – The balance/scale has a 25-pin RS-232 interface for the service software – There is a power supply to the balance/scale (beside the battery, if one is installed) so that the BPI mode can be activated. –...
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Page 28: Balances/Scales With Strain Gauge Systems
Calibrate/adjust the balance/scale on this place. Note: Testing must be carried out according to the following Sartorius Standard Operating Procedure for Testing WKD-037-02 and WKD-038-02. They are also equivalent to the given adjustment data as described in this service manual. -
Page 29: Checking And Adjustment Sequence
Checking and Adjustment Sequence Checking the Overload Stop Note: Overload stops must be checked only following replacement of the strain- gauge system. The overload stop must be reset after the strain-gauge load receptor has been damaged or replaced. Weight readouts greater than the balance/scale’s maximum capacity must be read off. -
Page 30: Table Of Weights For Overload Stop
Table of Weights for the Overload Stop Test Weights Test Weights TE153S 400g ±10% GE252 400g ±10% TE212; TE212-L; GE212 900g ±10% TE412; TE412-L; GE412 900g ±10% TE612; TE612-L; GE812 900g ±10% TE512-0CE; GE512-0CE 900g ±10% TE1502S 1700g ±10% GE1302 1700g ±10% GE2102 2300g ±10%... -
Page 31: Checking The Overload Stop
Checking the Overload Stop Note: Overload stops must be checked following replacement of the strain-gauge system. – Open the balance/scale (see page 48) and connect the balance/scale to power. - Balances/scales with rectangular weighing pan/load plate: see illustration on the left (model TE6101 shown in this example). –... -
Page 32: Zero-Point Offset Value
Zero-point Offset Value The zero-point offset value adjustment is necessary for adapting the bridge voltage of the strain-gauge load receptor to the operating range of the balance/scale electronics. This may be necessary: – after replacing the strain-gauge system – after replacing the main PCB –... -
Page 33: Table Of Adjustment Resistors
Table of Adjustment Resistors Zero-point offset voltage (V) R29 resistance value (ohms) 2,475 2,310 2,310 2,144 1800 2,144 1,979 3600 1,979 1,813 6200 1,813 1,648 9100 1,648 1,482 12000 1,482 1,317 15000 1,317 1,151 20000 1,151 0,968 27000 0,968 0,820 33000 0,820 0,655... -
Page 34: Repeatability (Standard Deviation)
Repeatability (Standard Deviation) Checking the Repeatability (Standard deviation „S“) - Refer to the service specifications (see pages 53-54) for the required test weight. - Unload the weighing pan/load plate and press t to zero the balance/scale. - Center the test weight on the weighing pan/load plate. - Write down the displayed value. -
Page 35: Off-Center Error
Off-center Error Checking the Off-center Error – Center the test weight (see „Service Specifications,“ page 53-54) on the weighing pan/load plate (Pos. 1) and zero the balance/scale by pressing t. The readout shows 0.0g (depending on model and settings). – Place the test weight in Positions 2, 3, 4 and 5 in turn. –... - Page 36 Span Adjustment Note: There are two methods for adjusting the span: 1. Using the service software 2. As described in the following: – Select menu item 1 5 1, „Calibration/adjustment: Accessible“ in the operating menu (factory setting). Make sure the menu access switch is open (see page 19).
- Page 37 Adjusting Linearity Checking the Linearity Note: The linearity must be checked according to the Standard Operating Procedure WKD-038. - Check the linearity of the balance/scale for the entire weighing range in 4-g steps. - Compare the values displayed with the tolerance ranges given in the „Table of Calibration/Adjustment Data“...
- Page 38 Calibrate/adjust the balance/scale on this place. Note: Testing must be carried out according to the following Sartorius Standard Opera- ting Procedure for Testing WKD-037-02 and WKD-038-02. They are also the equivalent of the given adjustment data as described in this service manual.
- Page 39 Repeatability (Standard deviation) Checking the Repeatability (Standard deviation „S“) - Select the test weight from the „Adjustment Datasheet (see Page 53-54). - Unload the weighing pan and zero the balance/scale using the t key. - Center the test weight on the weighing pan. - Write down the weight displayed.
- Page 40 Off-center Error Caution: Larger errors in the off-center loading error affect the repeatability of the weighing system! The OIML Guideline R76-1 describes the tests for off-center loading tolerances for square, round and even triangular weighing pans. Therefore, the test weight should be placed on every 1/4 of the weighing pan surface. The positions for placing test weights in triangular weighing pans are indicated in the figures to the left.
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Page 41: Checking The Off-Center Error
Checking the Off-Center Error Note: The data for the test weight and the tolerance are listed in the „Adjustment Datasheet (see Page 53-54). CP Balances/Scales with Draft Shields and Triangular Weighing Pans Models: TE64; TE124S; TE214S;TE313S; TE313S-DS; GD103; GD603; - Place the test weight on position 1 on the weighing pan and zero the balance/scale by pressing the t key. -
Page 42: Adjusting The Off-Center Error
Adjusting the Off-Center Error Note: Following adjustment of the off-center loading error, the span and linearity must be tested and, if necessary, adjusted. Procedure for Adjusting the Off-Center Loading Error (Double-Lever System with Adjustment Screws (P)) Use a 3-point measurement to determine the off-center loading error. The off-center loading error of the balance is indicated by the results of the 3-point measurement. - Page 43 3-point Measurement – Place the off-center load test weight in Position A on the weighing pan/ load plate and press t to tare. – Place the test weight in Positions B and C and record the value displayed at stability in each case. Press t –...
- Page 44 Procedure for Adjusting the Off-Center Error (Double Lever System) Note: After calibration/adjustment of the off-center loading error, you must check the span and linearity and adjust as required. On models TE64;TE124S;TE214S;TE313S;TE313S-DS; GD103;GD603; (see upper illustration on the left) TE3102S (see lower illustration on the left) the off-center loading error should be adjusted by careful filing at appropriately thin places on the upper guide.
- Page 45 Position of the Systems in the Balance/Scale Front View OFF-center loading error Front View Filing positions: Filing positions: Filing positions: Filingpositions: Back-Left-Top Back-Left-Bottom Back-Right-Bottom Back-Right-Top TE_Eck1e.eps OFF-center loading error Front View Side view of the system Filing positions: Filing positions: Filing positions: Filing positions: Back-Right-...
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Page 46: Span Adjustment
Span Adjustment Note: There are two methods for adjusting the span: 1. Using the service software 2. As described in the following: – Select menu item 1 5 1, „Calibration/adjustment: Accessible“ in the operating menu (factory setting). Make sure the menu access switch is open (see page 19). -
Page 47: Adjusting Linearity
Adjusting Linearity Checking the Linearity Note: The linearity must be checked according to the Standard Operating Procedure WKD-038. - Check the linearity of the balance/scale for the entire weighing range in 4-g steps. - Compare the values displayed with the tolerance ranges given in the „Table of Adjustment Data“... - Page 48 Opening and Closing the Balance/Scale Opening the Balance/Scale – Disconnect the balance/scale from power (remove the battery, if one is installed). – Remove the weighing pan/load plate, as well as any shock absorbers and/or pan support (B), and place to one side. –...
- Page 49 Replacing the PCB In the case of defects, do not attempt to make any repairs at the component level, but replace the entire subassembly. Note: Before replacing the main PCB, use the service software to read out and store the balance/scale’s data record, if possible. If this is not possible, order a pre-programmed PCB, indicating the balance/ scale model and serial number.
- Page 50 – Then check the data output port for correct functioning. If possible, test the port with the following devices: – Sartorius printer, e.g., model YDP03-OCE – Service software (such as „SBI-Test“) – Data capture software for PCs and laptops, such as „Balance Reader“...
- Page 51 Error Codes Display Cause Solution The load exceeds the balance/ Unload the balance/scale scale capacity The weighing pan/load plate is Place the weighing pan/load plate on not in place the balance/scale Something is touching the weighing Move the object that is touching the pan/load plate weighing pan/load plate E 01...
- Page 52 Error Codes Display Cause Solution E 22 Weight is too light or there is no Increase the weight on the balance/ sample on the balance/scale scale E 30 „Print“ key pressed while balance/ Activate SBI mode (e.g., using the scale is in BPI mode „Close“...
- Page 53 Off-center load Service Specification Reproducibility Span Linearity Eccentricity Pe rm is sible Permissible Permissible Permissible Weighing Test Test Adjustm. Test tole rance Model Readability tolerance tolerance Tareweight Testweight tolerance capacity weight weight weight weight (±) (±) (±) 50/100/ TE214S 210 g 0,1 mg 50 g 0,1 mg...
- Page 54 Off-center load Reproducibility Span Linearity Service Specification Eccentricity Pe r m is s ible Perm issible Perm issible Perm issible W eighing Test Test Adjustm . Test tole rance Model Readability tolerance tolerance Tarew eight Testw eight tolerance capacity w eight w eight w eight w eight...
- Page 56 Sartorius AG. The status of the information, specifications and illustrations in this manual is indicated by the date given below. Sartorius AG reserves the right to make changes to the technology, features, specifications, and design of the equipment without notice.
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