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Summary of Contents for elco Trigon XXL EVO 600
- Page 1 Operation and Installation manual for authorized technicians only Trigon XXL 09/2016...
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Page 2: Table Of Contents
Contents Contents ........................1 Safety General regulation .................... 2 Application ......................2 Norms and regulations ..................2 Construction Layout of boiler ....................3 Operating principle ................... 3 Technical data ......................... 4 Extent of delivery Standard boiler ....................8 Accessories ...................... -
Page 3: Safety General Regulation
Safety General regulations Application Norms and regulations − General regulations The R3400/R3500/R3600 boiler is CE EN 61000-3-2 This documentation contains important approved and applies to the follow- Electromagnetic compatibility (EMC) - information, which is a base for safe ing European standards: Part 3-2: Limits - Limits for harmonic and reliable installation, commissioning current emissions (equipment input... -
Page 4: Construction Layout Of Boiler
Construction Layout of boiler Operating principle Layout of boiler The R3400/R3500/R3600 boiler con- sists of the following main components: Return water connection Flue gas connection Water flow switch Safety valve Flow water connection Filling/draining valve Top plate Plenum Burner 10 1st Heat exchanger 11 Gas filter 12 2nd Heat exchanger 13 Gastrain... -
Page 5: Technical Data
Technical data Technical data Trigon XXL EVO 600 - 1100 1000 1100 Nominal heat output at 80-60ºC max/min 572/142 639/182 747/212 846/241 945/269 1043/297 Nominal heat output at 75-60ºC max/min 576/144 643/184 753/215 852/243 952/272 1050/300 Nominal heat output at 40/30ºC max/min... - Page 6 Technical data Dimensions Trigon XXL EVO 600 - 1100 Dimensions 1000 1100 1958 2265 2653 2653 2658 2658 1166 1166 1166 1166 1355 1405 1405 1405 1405 1405 1175 1450 1450 1205 1427 1230 1330 1130 1130 1330 1330 1110...
- Page 7 Technical data Technical data Trigon XXL EVO 1700 (pre-liminary) 1200 1400 1550 1700 Nominal heat output at 80-60ºC max/min 1629/466 Nominal heat output at 40/30ºC max/min 1714/490 Nominal heat input Hi max/min* 1666/476 Efficiency at 80/60ºC 97.8 Efficiency at 40/30ºC 102.9 Standstill losses (T = 70ºC)
- Page 8 Technical data Dimensions Trigon XXL EVO 1700...
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Page 9: Extent Of Delivery Standard Boiler
Extent of delivery Standard boiler Accessories Standard boiler A boiler delivery package contains the following components: Component Pcs. Package R3400/R3500/R3600 Boiler fully assembled and tested Mounted on wooden blocks with wooden border, sealed in PE foil Adjustable feet Cardboard box on top of boiler (on R3407-R3410 already fitted to boiler) Syphon for condensate connection Cardboard box on top of heatexchanger... -
Page 10: Installation Transport
Installation Transport Boiler transport The R3400/R3500/R3600 boiler will be supplied as a complete unit being fully assembled and pre-tested. The boiler can be transported with a pallet truck (at least 1m wide), picking the boiler up from the side. Whenever necessary, the boiler can be dismantled into smaller parts for easier transport inside the building. - Page 11 Installation Transport Component 1200 1400 1550 1700 Burner m [kg] L [mm] 1510 2050 2050 2050 B [mm] 1400 1250 1350 1450 H [mm] Heat exchanger m [kg] L [mm] 1510 2050 2050 2050 B [mm] 1425 1250 1350 1450 H [mm] Heat exchanger m [kg]...
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Page 12: Removing The Casing
Installation Removing the casing Boiler transport Remove the casing before transporting the boiler, in order to avoid damage to the casing parts during transportation. Removing the casing is done as follows:... -
Page 13: Boiler Installation
Installation Boiler installation Boiler installation The boiler should be positioned in a frost-proof boiler room. If the boiler room is on the roof, the boiler itself may never be the highest point of the installation. When positioning the boiler, please 1000 note the recommended minimum clearance in the picture. -
Page 14: Connecting The Boiler
Installation Connecting the boiler Connecting the boiler This chapter will explain how to make all connections to the boiler with regard • Hydraulic connections (1, 3) • Condensate drain connection (7) • Gas connection (6) • Flue gas connection (5) •... - Page 15 Installation Connecting the boiler • Gas connection (6) It’s recommended to use stainless The gas connection must be made by steel systems an authorized installer in accordance • The diameter of the flue gas system with the applicable national and local must be chosen by calculation ac- standards and regulations.
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Page 16: Commissioning Water And Hydraulic System
Commissioning Water and hydraulic system Commissioning of the boiler should be This chapter explains the carried out by authorized personnel commissioning of the boiler with the only. Failure to respect this condition standard boiler controller. When an makes the guarantee void. A protocol additional system controller is installed, of the commissioning should be filled please refer to its manual for... -
Page 17: Gas Supply
Commissioning Gas supply Condensate connection Flue and air intake connections Gas supply Check the gas supply connection to the boiler for tightness. If any leakage is found, reseal the leakage before starting the boiler! Remove any air between the gas valve and the gas line. -
Page 18: Prepare Boiler For First Startup
Operating instructions Controls Legend: On/off switch Return (ESC) Room temperature control Confirmation (OK) Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone(s) Display Operation mode DHW Deaeration mode (E) Operation mode DHW (M) Confirmation (OK) (D) For switching on the DHW operation Return (ESC) (B) By pressing the manual mode button... - Page 19 Operating instructions Display / Programming DHW mode selection Heating operation mode selection (Controller Stopp mode when pressing > 3 sec.) Display Info button Confirm Quit menu Manual mode (Deaeration mode when pressing Reset > 3 sec.) Chimney sweeper mode Select (turn left/right) Heating to comfort setpoint Info level activated Heating to reduced setpoint Programming activated...
- Page 20 Operating instructions = confirmation = cancel, return to main Overview of main functions menu Button Action Procedure Display / Function Zone 1 and zone 2 Actuate wheel left/right Comfort setpoint with blinking temperature Set room temperature Turn wheel Blinking temperature in 0,5 °C steps from 10 to 30 °C Confirm with OK button or wait 5 sec.
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Page 21: Combustion Analysis
Commissioning Combustion analysis Pilot burner Combustion check at full load Combustion settings Start the boiler at service mode for full for natural gas G20 / G25 load operation ( ). When you have All boilers reduced P9 to 50% (see previous chap- 10.0 ±... -
Page 22: Air Pressure Switch
Commissioning Air pressure switch Adjustment Air pressure switch Connect a pressure gauge to the indicated measuring points on the switch (1). Start the boiler at service mode for minimum load operation (W1). Measure the pressure differential across the switch, this should be ≈ 0.8 mbar. -
Page 23: Check Water Flow
Commissioning Check water flow Check water flow The water flow through the boiler can be checked with two different methods shown below. ∆T measurement Check the temperature difference over the boiler (∆T flow-return) when the boiler is running on 100% load. The nominal ∆T is 20K and must be at least between 15K and 25K for secure boiler operation. -
Page 24: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Gas tightness check Boiler shut down Check functionality of safety devices Ionisation electrode (6) All safety devices have to be checked Remove electrical connection from the on good functioning. Safety devices on ionisation electrode while the boiler is a standard boiler are a water flow tem- running, the boiler will go in lockout perature sensor, water flow switch,... -
Page 25: Commissioning Protocol
Commissioning Commissioning protocol Commissioning Protocol Trigon XXL EVO Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Installation: Roof top Water pH Ground floor Water hardness [dºH] Basement Water chloride... -
Page 26: Maintenance Checklist
Maintenance Checklist Replacing the electrodes Checklist Replacing the electrodes Maintenance of the boiler should be carried out by authorized personnel The following activities must be carried The electrodes are positioned on the only. out, see following paragraphs for an right hand side of the boiler. Replace extensive description of the main the ignition elektrode (1) and ionisation In order to ensure continued good and... -
Page 27: Cleaning The Condensate Receptacle
Maintenance Cleaning the condensate receptacle Cleaning and refilling the syphon Cleaning the condensate receptacle • Remove the inspection hatch (2) to access the inside of the condensate receptacle; • Clean the receptacle; • Mount the inspection hatch. Water pressure and quality Check if the water pressure and quality meet the requirements. -
Page 28: Maintenance Protocol
Maintenance Maintenance Protocol Maintenance Protocol R3400/R3500/R3600 Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Water pH Water hardness [dºH] Water chloride [mg/l] Water ∆T full load [ºC] Water ∆p [kPa]... -
Page 29: Lockouts
Lockouts In case of a lockout, a warning symbol ( ) and a flashing error code appears on the display. The cause of a fault should first be determined and eliminated before the boiler is being reset. The table below shows all possible lockouts with indication of possible cause. - Page 30 Lockouts Error Description of error code Internal error Parameterization error Unit manually locked Fan error LP error, does not close Error heating circuit flow switch LP error, does not open Alarm contact H1 or H4 active Alarm contact H2 (EM1, EM2 or EM3) or H5 active Alarm contact H6 active Alarm contact H3 or H7 active Limit thermostat heating circuit 1...
- Page 31 Lockouts Error Description of error code Buffer return valve Y15 not available Puffer address sensor Primary controller / system pump address error Pressureless header address error Common flow sensor B10 not available Flow temperature 3 (heating circuit 3) supervision Limit thermostat heating circuit 3 Extension module 3 error (collective error) Buffer return valve Y15 not available Puffer address sensor...
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Page 32: Electrical
Electrical... -
Page 33: Sensor Values
Sensor values The diagrams show the sensor values Water flow and fluegas temperature sensor (5kΩ NTC) for all boiler sensors and optional sensors available in accessory kits. The diagrams contain average values, as all sensors are liable to tolerances. When measuring the resistance values, the boiler should always be switched off.
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