Pottinger CAT NOVA 360 T ED Operator's Manual
Pottinger CAT NOVA 360 T ED Operator's Manual

Pottinger CAT NOVA 360 T ED Operator's Manual

Disc mowers

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GB
99 360.GB.80I.0
CAT NOVA 360 T ED
(Type PSM 360 : +..01001)
Disc mower
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

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  • Page 1 99 360.GB.80I.0 CAT NOVA 360 T ED (Type PSM 360 : +..01001) Disc mower Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr. Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
  • Page 2 Dear Farmer You have just made an excellent choice. Naturally we are very happy and wish to congratulate you for having chosen Pöttinger. As your agricultural partner, we offer you quality and efficiency combined with reliable servicing. In order to assess the spare-parts demand for our agricultural machines and to take these demands into consideration when developing new machines, we would ask you to provide us with some details.
  • Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY ALOIS PÖTTINGER Maschinenfabrik GmbH GEBR. PÖTTINGER GMBH A-4710 Grieskirchen Servicezentrum Tel. (07248) 600 -0 D-86899 Landsberg/Lech, Spöttinger-Straße 24 Telefax (07248) 600-511 Telefon (0 81 91) 92 99-10 / 21 Telefax (0 81 91) 59 656 GEBR.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Table of contents Attention! WARNING SIGNS CE sign .................................... 5 Observe Safety Meanings of warning signs.............................. 5 Hints in the ATTAChmENT supplement! Attaching the machine ..............................6 Connecting the hydraulics ............................... 6 Connecting the electrics..............................6 Check driving motor speed ............................7 Correct drive shaft ................................
  • Page 5: Warning Signs

    WARNING SIGNS CE sign Recommendations The CE sign, which is affixed by the manufacturer, for work safety indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant All points refering EU guidelines. to safety in this EU Declaration of Conformity (see Supplement).
  • Page 6: Attaching The Machine

    ATTACHMENT Attaching the machine Connecting the hydraulics Important! - At least one double-action (11) and Secure lower hydraulic link (U) so that implement cannot - one single-action (10) • Safety swing out sideways. hydraulic connection must be available on the advice: see tractor. - Against unsteady, unstable machine after-run Supplement A1, points 1 - 8. - Connect hydraulic lines to tractor: •...
  • Page 7: Check Driving Motor Speed

    ATTACHMENT Check driving motor speed Drive shaft length (at the tractor) Note Check drive shaft length before initial operation and adapt if See chapter 1000 rpm necessary. See chapter „DRIVE SHAFT“ also in Supplement = standard driving motor speed „DRIVE SHAFT“ B, or the accompanying drive shaft instruction manual. also in The pivoting gear (SG) has been factory set for Supplement B. operation with this rpm (delivery condition).
  • Page 8: Transport

    TransporT Changing from work to transport position Transporting on public roads § • The transport width is more than  m, a reduction in • safety advice: see supplement a1, pts. 1, 3, 4 and width is not technically possible. 6-9. Therefore an application to the appropriate authorities for a special permit for travelling on public roads is to 1.
  • Page 9: Operation

    opEraTIon Important points before starting work 5. Keep away when motor is running Safety advice: After the first hours of operation see Supplement A1, pts. 1-4 and • Retighten all knife screw fittings. 6-8. 1. Check bsb 447 410 - The cutter condition and fixture - Keep people out of the danger area as injury - The mower disc for damage (see chapter „Main- can occur through out-thrown foreign bodies.
  • Page 10: Caution When Turning On Slopes

    opEraTIon Safety advice Caution when turning on slopes! • Mount accompanying ballast weights onto left wheel bearer of mower unit (these components are optional with some types, Danger of tipping exists see Spare Parts List also) when turning left • When turning left reduce speed accordingly. when mower unit is positioned downhill •...
  • Page 11: Adjusting The Machine

    opEraTIon Adjusting the machine (from 2003 / 2 model) 1. Adjust cutter bar bearing pressure on main springs (3) - Preset in the factory: 150 kg - see table 2. Adjust skid bearing pressure at the spindle (4) 155-03-03 - Decrease bearing pressure: turn screw (4) to the right. - Increase bearing pressure: turn screw to the left.
  • Page 12 opEraTIon 3. Adjusting swath width 5. Adjusting processor angle (Baujahr: + 1998) - Loosen swath board (12) with clamping leaver The gap between the beating arm and rotor is adjusted using the (13). hand lever. - Adjust swath board by shifting clamping lever. Through this the processing effect can be changed.
  • Page 13: Changing From Transport To Work Position

    opEraTIon Changing from transport to work position 4. Folding down side guard rails (9) in work position - Remove linch pin (10). • Danger of injury from out-swinging machine: - Fold down guard rail. - note free swivel area. 1. Swivel out • Extend swivel cylinder (5) completely out: Pos. A TD24//2 TD24//26 2.
  • Page 14: Long Swath Board

    opEraTIon 5. Adjusting cutting height Long swath board Setting: Lift mower unit hydraulically (H1) The left standard swath board (SB) can be replaced by a longer one (SB – 1). By doing so the swath width (S1) can be reduced. Problem: In difficult working conditions (long, heavy grass) the longer swath board (SB-1) may lead to clogging.
  • Page 15: Placing Out Of Service

    opEraTIon Placing out of service Electrics - Pull out plug. • Safety advice: see Supplement A1, pts. 1 and 8 hydraulics - Park machine only on firm level ground. - Disconnect hydraulic lines from tractor and insert into holder. Parking the machine - Remove spring pin form support stand.
  • Page 16: Swath Formation To The Side

    OPERATION Swath formation to the side • Danger of accident when swinging the machine out: - pay attention to free swivelling range. - Crushing and cutting points within swivelling range of swatch board. Adjusting swath board 1. Swing drawbar out into working position 2. Then actuate the servo-valve (ST) Swath formation - right Swath formation - left - Lever in "RA" position - Lever in "LA" position TD 26/2/4 - Swing swath board into position for swath formation - right...
  • Page 17: Variation "Extra Dry" System

    opEraTIon Variation "Extra dry" system Note The settings listed Swathes below are to be understood as basic settings. 1. Remove guiding plates Because of the - see diagram various types of Long swath board crops, an opti- The left standard - swath board mum setting of SB-1 (SB) can be replaced by a longer...
  • Page 18: Cross Conveyor

    Cross ConvEyor Description Safety points • Turn engine off when adjustment, service and repair work is to be done. A swath can be deposited offset using the cross conveyor. The • Do not work under the forage is not deposited directly behind the machine, but to the left machine without safe of it.
  • Page 19: Additional Cross Belt

    Cross ConvEyor Additional cross belt Cleaning the Rollers Description After extensive operation a coating can build up on the conveying belt roller. This can lead to damage to the conveyor belt. Cleaning By using the additional cross belt the swath width (S1, S2) can be is absolutely essential as soon as arching becomes visible in the reduced.
  • Page 20: Safety Point

    MaInTEnanCE Safety point Parking in the ope Safety points! • Turn engine off when adjustment, service and repair When parking in the open for work is to be done. long periods of time, clean • Turn engine off piston rods and then coat when adjustment, with grease.
  • Page 21: Every 50 Hours Of Operation

    MAINTENANCE Fill check raised 10 cm Every 50 hours of operation 1. Lift one side of the mower bar (10 cm) and support. - Grease all grease nipples according to lubrication chart. Td 62/98/09 • The side where the oil refill screw is located remains on - Grease both drive shafts in machine (see lubrication the ground.
  • Page 22: Starting Transmission

    MAINTENANCE Gearing - Change oil after the first 50 hours of operation. - Under normal operating conditions, oil is to be topped-up annually. - Change oil after 300 ha at the latest. Starting transmission Td 24/95/49a HD SAE 90 Fill with oil: 1,6 Liter Full amount: 1,6 litres: SAE 0 (III) HD SAE 90 - Remove shield (1).
  • Page 23 MAINTENANCE < 1 mm Garaging Fastening screw (7) - Thoroughly clean machine. - Replace when screw - Grease all greasing points according to lubrication chart. heads are worn out or a - Put up weather protection. with a diameter of less than 15 mm.
  • Page 24 (IV) (IV) 62-00-10 HD SAE 90 HD SAE 90 1,2 Liter 1,6 Liter (III) (III) 0000 voitelukaavio (353).P65 - 24 -...
  • Page 25 Poikittaisella kuljetushihnalla varustetut koneet machines met zijafvoerband Öljynvaihto 2 vuoden välein (tai kork. 4000 ha) oliewissel om de twee jaren of na 4000 hectares machines avec tapis groupeur d’andains Maszyny z bieøniπ poprzecznπ Vidanger l’huile tous les 2 ans (ou max. 4000 ha) Wymiana oleju co 2 lata (lub max.
  • Page 26: Lubrication Chart

    FETT Schmierplan Plan de graissage Lubrication chart alle 8 Betriebsstunden Toutes les 8 heures de service after every 8 hours operation alle 20 Betriebsstunden Toutes les 20 heures de service after every 20 hours operation 40 F alle 40 Fuhren 40 F Tous les 40 voyages 40 F...
  • Page 27 Kokoamisohjeet Murskain, roottori • Vaihda piikit (2) aina pareittain (muutoin epätasapainon vaara). Conditionneur, rotor Instructions de montage Conditioner, rotor • Changer toujours les doigts (2) conditionneur deux par deux. (Risque de déséquilibre). Knikschudder, rotor mounting instructions acondicionador, rotor • Exchange the prongs (2) always in pairs (danger of unbalance) montage-aanwijzingen Подготовительное...
  • Page 28: Technical Data

    TECHnICaL DaTa Technical data CAT NOVA 360 T Cutter bar General Cutting width ..........300 mm Length (transport) ........6300 mm No. of mowing discs ........Width (transport) .......... 340 mm Cutters per mowing disc ......height (transport)......... 130 mm Cutting height ..........2 - 120 mm Length (work)..........
  • Page 29: Technical Data

    suppLEMEnT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 30 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 31: Recommendations For Work Safety

    Recommendations for work safety suppLEMEnT - a Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are indicated a. The transport of persons on the machine is not permitted. by this sign. b. The machine may only be driven on public roads when in the position stipulated for road transport.
  • Page 32: Driveshaft

    DrIvEsHaFT Supplement - B matching driveshaft to tractor Rules for working To determine the actual length required, hold the two Never exceed the maximum p. t. o. speed when using halves of the driveshaft side by side. the implement. Important! - When the p.t.o.
  • Page 33 DrIvEsHaFT Supplement - B how a cam type cut out safety clutch works This overload clutch switches the torque transmitted to zero if overloaded. To revert to normal operation, stop the p.t.o. drive briefly. The clutch reengages at a speed below 200 rpm. ImPORTANT! Re-engaging is also possible by decreasing the p.t.o.
  • Page 36: Air Pressure

    WHEELs anD TyrEs General Attention! Check regularly that wheel nuts are firmly tightened ( see table for screw starting torque)! Check regularly that wheel Attention! nuts are firmly tightened ( see After the first 10 hours of operation retighten wheel table for screw nuts.
  • Page 37: Taper Bushes Installation Instructions

    TapEr BusHEs Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes).
  • Page 38: Turn Gearing Round

    TuRN gEARINg ROuNd Preparation - Support drawbar (2). • Safety advice: see Supplement A1, pts. 1- 3 and 8. • Only lift loads using lifting equipment with sufficient load capacity dimensions and stability. Setting required driving motor speed Possible are: - 540 r.p.m.
  • Page 39 TuRN gEARINg ROuNd - Change oil filler connections (4) round: - Screw up the gearing with the drawbar (2), the cable routing (6) and the support stand holder (7). - Screw out connections and screws opposite (5) and screw in reversed. TD24//10 - Swing support stand (8) down and secure : Pos U With turned-round gearing (11) the oil fill connections (4)
  • Page 40: Power Supply

    FIrsT-TIME ConnECTIon To TraCTor Power supply Required fitting to tractor • -pole power socket - Fix accompanying -pole power socket to the rear of the tractor - Power supply through a relay (9) Relay is connected to the ignition switch (10). - Conductor diameter at least 2,5 mm - Fuse 16A (11) 3-POL This conversion is to be made only by a...
  • Page 41 schaltplan schéma électrique Wiring schematic Ovl·dacÌ schÈma 1,bl 1,br 1,bl 1,br 1,bl 1,br 1,bl 1,br - F42 - 9700-D ELEk-SchALTPLAN (352)
  • Page 42 Appendix 1 EC Certificate of Conformity conforming to EEC Directions 98/37/EG ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. We ______________________________________________________________________ (name of supplier) A-4710 Grieskirchen; Industriegelände 1 __________________________________________________________________________________ (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Disc mower CAT NOVA 360 T conditioner,...
  • Page 43 Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Ges.m.b.H améliore Following the policy of the PÖTTINGER Ges. arbeitet die PÖTTINGER Ges.m.b.H ständig constamment ses produits grâce au progrès m.b.H to improve their products as technical an der Verbesserung ihrer Produkte. technique.
  • Page 44 ALOIS PÖTTINGER maschinenfabrik Gesellschaft m.b.h A-4710 Grieskirchen Telefon: 004 (0) 72 48 600-0 Telefax: 004 (0) 72 48 600-511 e-Mail: landtechnik@poettinger.co.at Internet: http://www.poettinger.co.at GEBR. PÖTTINGER GmBh Stützpunkt Nord Steinbecker Strasse 15 D-49509 Recke Telefon: (0 54 5) 91 14 - 0 Telefax: (0 54 5) 91 14 - 14 PÖTTINGER France 129 b, la Chapelle...

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