Page 1 Touch Panel Teaching Pendant T T B B - - 0 0 3 3 ELECYLINDER Wireless Link Instruction Manual Fourth Edition This instruction manual describes the contents for ELECYLINDER Wireless Link. For how to use the position (CON/SEP/MEC system) controllers and ELECYLINDER wired link, refer to the following instruction manual.
Page 3 • This Instruction Manual is original. • この取扱説明書に記載されている以外の運用はできません。記載されている以外の運用 • The product cannot be operated in any way unless expressly specified in this Instruction Manual. IAI shall assume no responsibility for the outcome of any operation not specified をした結果につきましては、一切の責任を負いかねますのでご了承ください。 herein. • この取扱説明書に記載されている事柄は、製品の改良にともない予告なく変更させて頂...
Page 4 Supported Models This Instruction Manual is for the ELECYLINDER Wireless Link. For details on handling the position controller (ERC3, ERC2, ACON, PCON, SCON, DCON, RACON, RPCON, MSCON, MCON, RCON, ASEP, PSEP, DSEP, MSEP, AMEC, PMEC, RCP6S, RCM-P6PC, RCM-P6AC, RCM-P6DC), and ELECYLINDER wired link, refer to the separate “Touch Panel Teaching Pendant TB-03 Applicable for Position Controller wired link Instruction Manual (ME0376)”.
Page 5 Variation Applied to Axis Operation with Wireless Connection Supported from ELECYLINDER Type version V2.30 ELECYLINDER with Option Code -WL2 ME0375-4A...
Page 6: Table Of Contents
Chapter Contents Safe ty Guide Handling Precautions International Standards Compliances Precautions for Handling Wireless Operation 9 Precautions for Axis Operation with Wireless Connection Product Check 1. Confirming the Specifications 2. Connection 3. Operation of ELECYLINDER 4. Offline Function 5. Error Display 6.
Page 7 Table of Contents Safety Guide ···································································································· 1 Handling Precautions ························································································· 8 International Standards Compliances ···································································· 8 Precautions for Handling Wireless Operation ·························································· 9 Precautions for Axis Operation with Wireless Connection ········································· 11 Product Check ································································································ 12 1. Confirming the Specifications ······································································· 15 Basic Specification ······················································································...
Page 8 5. Error Display ···························································································· 91 Occurrence of Alarm ···················································································· 91 6. Appendix ································································································· 97 Screenshot ································································································ 97 Teaching Update ························································································· 98 7. Warranty ································································································· 101 Warranty Period ························································································· 101 Scope of Warranty ····················································································· 101 Honoring the Warranty ················································································ 101 Limited Liability ·························································································· 101 7.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications ······························································································...
Page 9: Safety Guide
Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. Operation Description Description...
Page 10 Operation Description Description Transportation ● When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. ● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
Page 11 Operation Description Description Installation (2) Cable Wiring and Start ● Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. ● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around.
Page 12 Operation Description Description Installation (4) Safety Measures and Start ● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. ●...
Page 13 Operation Description Description Trial ● When the work is carried out with 2 or more persons, make it clear who Operation is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. ●...
Page 14 Operation Description Description Maintenance ● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well Inspection with each other to ensure the safety of the workers. ●...
Page 15 Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the instruction manual for each model. Level Degree of Danger and Damage Symbol This indicates an imminently hazardous situation which, if the Danger Danger product is not handled correctly, will result in death or serious...
Page 16: Handling Precautions
RE Directive (2014/53/EU) • • • • • • To be checked in EC Declaration of Conformity. EC Declaration of Conformity proving conformity to RE Directive may be modified without notice according to addition of conformed models, specification change and so on. Visit our homepage (http://www.iai-robot.co.jp/) or contact our sales site if necessary. ME0375-4A...
Page 17: Precautions For Handling Wireless Operation
Precautions for Handling Wireless Operation • This product uses the 2.4 GHz radio band known as an ISM band. This frequency range is used by various devices such as microwave ovens and wireless LAN, so that communication may be disrupted by radio disturbance. Use of this device is permitted within the following countries (regions) only.
Page 18 : IAI Robot (Thailand) Co., Ltd. • Número de Certificación 【México / Mexico】 • Nombre de la Empresa Solicitante ：IAI Corporation ：IFETEL：RCPIATB19-1957 • Nombre del Modelo • País de Fabricación ：Japón (Hecho en Japón) ：TB-03 • Nombre de la Empresa Importadora ：IAI America, Inc. ME0375-4A...
Page 19: Precautions For Axis Operation With Wireless Connection
Precautions for Axis Operation with Wireless Connection This device (V2.30 or later) can operate the option model code -WL2 ELECYLINDER with wireless connection. For operation with wireless connection, secure safety by following the precautions below before use. • The stop switch on this device will not function during wireless connection. Prepare a device / circuit to stop the operation when emergency stop is required.
Page 20: Product Check
Product Check This product, if adopting a standard configuration, consists of the parts listed below. 1. Component (excluding options) Product name Product number • Photo Number Remarks Refer to "How to Read Model Main Body Nameplate" and "How to Read Model Number."...
Page 21 2. Instruction manual related to this product, stored in the DVD Name Control number Teaching Pendant Wireless Link Instruction Manual (This guide) ME0375 ME3778 ME3779 ME3793 ELECYLINDER Instruction Manual ME3794 ME3798 ME3799 ME3800 3. How to Read Model Nameplate Product number Serial number ME0375-4A...
Page 22 4. How to Read Model Number TB – 03 – SCN – E– ENG <Language option> Not specified : Screens are displayed in Japanese. (Display can be changed to other languages) : Screens are displayed in English. (Display can be changed to other languages) : Screens are displayed in Chinese.
Page 23: Confirming The Specifications
1. Confirming the Specifications 1.1 Basic Specification Item Specifications Rated voltage 5.9V DC (Supplied from adapter) Operating voltage range 5.7 to 6.3V DC Power consumption 16.52W or less (2.8A or less) Insulation resistance Between GND and FG, 500V DC, 10MΩ or more Wireless link / Features Bluetooth 4.2 Class 2 Dedicated AC Adapter：Quick charging system with additional charging when...
Page 24: Environmental Specifications
1.2 Environmental Specifications Item Specifications Working ambient 0 to 40°C temperature Working ambient humidity 85%RH or less (non-condensing) Storage ambient temperature -20 to 40°C Storage ambient humidity 85%RH or less (non-condensing) Altitude 1000 meters or less above the sea level Environment with no corrosive or flammable gas.
Page 25: Explanation Of Each Part
1.3 Explanation of Each Part 1) STOP switch (Used for wired link) 1.3.1 Front and Side Surface 2) Touch pen / Touch pen storage 3) Power supply switch (Used for wireless link) 4) SD memory card slot cover (In state of close) 5) AC adapter connection 6) Display and...
Page 26 6) Display and touch panel parts This screen is configured of a TFT color LCD and touch panel. Use this screen to edit the various setting values and to display the current value display, etc. Touch the touch panel with a finger or touch pen (or fingers) to perform operations. *1 In a use of the LCD display for a long term, the brightness may drop.
Page 27: How To Set In/Out Sd Memory Card
1.4 How to Set in/out SD Memory Card 1.4.1 How to Insert SD Memory Card Front Side Rear Side Push the extruded part (tab) slightly on the SD memory card slot cover towards the rear side and pull it up to open. Face the electrode side of a SD memory card to the front and insert it till it makes a...
Page 28 1.4.2 How to Take out SD Memory Card Press the SD memory card softly and release, and the card comes out slightly. Pull it out straight. ME0375-4A...
Page 29: How To Set In/Out Battery Unit
1.5 How to Set in/out Battery Unit 1.5.1 How to Take Out Battery Unit 1) Push the tab towards the battery cover and the pull up batter cover. Connector Position 2) Pull out the connector and take out the battery unit. ME0375-4A...
Page 30 1.5.2 How to Attach Battery Unit 1) Set the battery unit in. Connector Position 2) Join the connector. 3) Attach the battery cover. Pay attention not to get the cable pinched. 1.5.3 Caution When Battery Taken Off When a battery is taken off and then put back on, the power would not turn on even with the power supply switch being pressed.
Page 31: External Dimensions
The nominal life of the button battery CR2032 that the manufacturer states is approximately five years (Ambient temperature at 25°C). The replacement of the battery cannot be held at customer’s site. Please contact IAI when you require a replacement. ME0375-4A...
Page 32: Ac Adapter
1.9 AC Adapter 1.9.1 Common Specifications for Adapter Iitem Specifications Power Input Voltage Single-Phase 100 to 240V±10% Range Power Current 0.4Amax. Power Frequency Range 50 / 60Hz±5% In-Rush Current 50A (at 25°C) Output Voltage 5.9V DC (5.7 to 6.3V) Output Current 2.8Amax.
Page 33 [For use in China : UNZ318-5928] [For use in Europe : UNE318-592] [For use in Korea : UNR318-5928] ME0375-4A...
Page 34: Optional Items
1.10 Optional Items 1.10.1 Grip Belt (GRP-2) Belt Grip 1) Put the belt through the slit on 2) Close the grip. the left of the main body, and fix it on the fabric hook-and-loop fastener on the open grip. 1.10.2 Strap (STR-1) Put it through the slit on the left bottom of the main body.
Page 35: Maintenance Parts
1.10.3 Spiral Cord (SIC-1) Putting it through the hole on the touch pen, and then put it through the hole allocated on the bottom the main body. (In case the spiral code would not go through the hole well, pull the cord using a tool such as tweezers.) 1.11 Maintenance Parts 1.11.1 Battery Unit (AB-7) (Enclosed to Main Unit) 1.11.2 Touch Pen (TCH-TB03) (Enclosed to Main Unit, For purpose of lost...
Page 36: Specifications Related To Wireless
1.12 Specifications Related to Wireless 1.12.1 Specifications (Version, Class) Bluetooth 4.2 Class 2 1.12.2 Reference for Wireless Link Reachable Distance It is recommended to have distance between TB-03 and ELECYLINDER of 5m or less with no interruption. The connection may get unstable even in distance of 5m or less depending on the peripheral environment of use.
Page 37: Specifications Related To Battery Charge
1.13 Specifications Related to Battery Charge 1.13.1 Types of Charger Mode Charger Mode Condition of Operation Contents Quick Charging of • AC adapter connected • Battery should be fully charged from empty in AC Adapter • Battery not fully charged approximately three hours.
Page 38 ME0375-4A...
Page 39: Connection
2. Connection 2.1 Wireless Link to ELECYLINDER Turn the ELECYLINDER power on, and then turn on the power of the TB-03. It is recommended to have distance between TB-03 and ELECYLINDER of 5m or less with no interruption. [Refer to 1.12.2 Reference for Wireless Link Reachable Distance] Press the power switch to turn the power on.
Page 40: To Turn Power Off
2.2 To Turn Power OFF Press and hold the power switch for two seconds or longer to turn the power on. ME0375-4A...
Page 41: Operation Of Elecylinder
3. Operation of ELECYLINDER 3.1 Displayed Language Change The language can be changed by following the steps below. For the operations after the language change, please refer to the instruction manual written in each language. ● Display change from English to Japanese (1) Touch [Menu2] in Menu1.
Page 42 ● Display change from English to Chinese (1) Touch [Menu2] in Menu1. (2) Touch [Env. set.] in Menu2. Touch [Chinese]. (4) Touch [写写入上述设定]. Note Skipping to another window without touching [ ] will allow language to go 写写入上述设定 back to that before changed.
Page 43: Operating Menu
3.2 Operating Menu Operating menu when the TB-03 is connected to ELECYLINDER is shown. Operation Menu 1 Sub Menu Operation Window Display of Display of Actuator conditions of Status and Input and input and output Output I/O Display Maintenance Information display I/O, velocity, etc.
Page 44 Menu 2 Sub Menu Operation Operation Window Select/change Select/change of connected axis controller connected axis Change of Operated Axis Change Window controller Operated Axis 6.12 Controller reboot Controller reboot Controller Reboot Controller eboot Select TP 6.10 TP operation mode select operation mode TP Operation TP Operation Mode Window...
Page 45: Initial Screen
3.3 Initial Screen Turn the power on, select wireless axis to operate and start the operation. IAI logo will be displayed in the screen for a few seconds. Versions of the teaching and core will be displayed. Wireless Axis Select window will show up.
Page 46 This confirmation window should appear when you selected an axis available for wireless operation. Confirm what is written and touch [OK] button. Caution: Before starting axis operation, make sure that you check the contents described in the 10 page “Precautions for Axis Operation with Wireless Connection”...
Page 47: Wireless Axis Selection Window (Change Operation Axis)
3.4 Wireless Axis Selection Window (Change Operation Axis) It is a window to select wireless axis to operate. It is also available to monitor the status of the connected axes. [Refer to 3.4.2 Display Wireless Axis Status] This window should appear after the power gets turned on or if you touch [Change Operating Axis] in Menu 2 window or touch the Change Axes to Operate button [Refer to 3.5 Menu Selection] on the right top of the screen.
Page 48 5) Wireless Icon (Wireless Link Button) It is an icon to show the status of signal reception. Status of signal reception should be expressed in five patterns, which are 4 levels + no reception of signal. Press and hold this icon to move to a process to establish connection to the applicable axis.
Page 49 Display Area 2 [4] Servo-on Display The status of the servo should be displayed in two patterns. Servo is on when this is on , and it is off when off [5] Current Position Display Here, displays the current position. Display Area 3 The items in this display area should be displayed only in wireless link.
Page 50 Data Availability ○ : Data Available × : Data Unavailable Normal Condition Wireless Link Unavailable Disconnected Display Content Alarm Not Alarm (Wire-Linked) Condition Generated Generated Condition Axis Name Displayed as “EC” × ○ ○ S/N (serial number) × × ○ ○...
Page 51: Menu Selection
3.5 Menu Selection Menu 1 Menu 2 Menu 2 Menu 1 Two menu selection screens, Menu 1 and Menu 2, are available. Touching [Menu2] on the Menu 1 screen changes the display to the Menu 2 screen. Touching [Menu1] on the Menu 2 screen changes the display to the Menu 1 screen. Return Button : Display goes back to a screen one step previous to a touch.
Page 52 [Menu 1 list] • Monitor Displays the actuator status, I/O signal status, maintenance information and manufacturing information. [Refer to 3.6 Monitor] • Simple Data Setting Conduct settings of position, velocity acceleration/deceleration to operate the actuator. Axes available for operation with wireless connection should be also available for trial operation.
Page 53: Monitor
3.6 Monitor The I/O statuses, current position and other information of the controller connected are displayed. Touch [Monitor] on the Menu 1 screen. If the TP operation mode is not Monitor Mode 1 or 2, the following message screen appears. Touch [Yes] to change to Monitor Mode 1 or 2.
Page 54 3.6.1 Monitor Window (Applicable for Ripple Compensation) (Not Applicable for Ripple Compensation) Touch [Production info] and the production information screen will be displayed. [Refer to 3.14 Information Display] Touch [Maint.] and the maintenance information screen will be displayed. [Refer to 3.6.2 Maintenance Information Window] [Displayed Items] •...
Page 55 3.6.2 Maintenance Information Window (1) Total travel count and total travel distance A warning should get output when the total travel count or total travel distance has exceeded each setting. Touch [m ⇔ km] and the display of unit for the total travel distance (current value) can be switched between m and km.
Page 56 [Items of Setting] • Total travel count threshold Set the total travel count to output a warning. • Total travel distance threshold Set the total travel distance to output a warning. Touch [Edit] button on the right of Total travel count threshold to change the setting for the total travel count threshold.
Page 57 [Resetting Total travel count and Total travel distance] Touch [Actuator replacem.] to display the password entry screen. Input “5119” and touch [ENT]. The actuator replacement confirmation screen appears. Touch [Yes]. The Total travel count and Total travel distance are reset to 0. (2) Over Load Warning With the motor rising temperature estimated to generate an overload alarm set as 100%, an overload warning can get output when the temperature has exceeded the rate of the motor...
Page 58: Simple Data Setting (Position Editing)
3.7 Simple Data Setting (Position Editing) Setting and editing of data related to operation such as forward end, backward end, velocity (V), acceleration (A), deceleration (D) and pressing setting can be performed. Axes available for operation with wireless connection should be available for JOG and inching operations.
Page 59 3.7.1 Positioning Operation Setting Shown below is the content of setting for the position data for the positioning operation. 1) Position setting [mm] -------- Input the positions of the backward end and forward end. Positioning coordinate value. Enter is as the distance from the home position.
Page 60 (Reference) Acceleration is explained. The same concept applies to deceleration. 1G = 9800mm/s : Acceleration at which the actuator can increase its speed up to 9800mm/s per second. 0.3G : Acceleration at which the actuator can increase its speed up to 2940mm/s (9800mm/s ×...
Page 61 3.7.2 Pressing Operation Setting Shown below is the content of setting for the position data for the pressing operation. Put a check mark  in the check box □. Push and the screen goes to the setting window for the pressing operation.
Page 62 3.7.3 Manual Mode In the combination of TB-03 (V2.30 and later) and option code -WL2, trial operation (moving to forward end and backward end and JOG and inching operations) of axis is available in wireless condition. Caution: Before starting axis operation, make sure that you check the contents described in the 10 page “Precautions for Axis Operation with Wireless Connection”...
Page 63 (2) JOG Select JOG in radio buttons (). An actuator keeps moving backward while touching [Backward]. Regardless of the backward end setting, the actuator should move backwards till the home position. An actuator keeps moving forward while touching [Forward]. Regardless of the forward end setting, the actuator should move forwards till the stroke end. Touch [Jog vel.
Page 64 (4) Transfer log display Touch [Change screen] button and the screen should be switched over between the manual operation display and data transfer history display. Switchover is available in any condition of Test run, Jog and Inching. In the data transfer history display, the manual operation buttons work as [B. End] and [F. End] buttons for Test Run.
Page 65: Parameter Edit
Parameter Edit Parameters are displayed and edited. Touch [Parameter edit] on the Menu 1 screen. If a system password is not “0000,” the password entry screen appears. Input the parameter edit password. Touch [ENT]. The parameter edit password at delivery is set to “0000”. For how to change the parameter edit password, refer to 3.15 Environment Setting [Parameter edit password change].
Page 66 (1) Basic operation There are two types of input, one is to input a setting value and the other is to touch ○ (radio button) to select. Item to input a setting value Touch the item that you would like to make a setting, and the setting parameter starts flashing and numeric keys will show Touch numbers on the numeric keys to input and touch [ENT].
Page 67: Test Run
3.9 Test Run It is available to monitor jog/inching operation, input and output signals and perform compulsory output of the output signal. Also, it is available to have the output signals switched on/off compulsorily if touching OUT00 to OUT02. Touch [Test run] on the Menu 1 screen. Test run menu screen is displayed.
Page 68 3.9.1 Jog Inching Operation JOG and inching operations should be available only when an axis available for operation with wireless connection is connected. Operation on the Jog inching screen • Jog vel. / Inching : Select either of 1, 10, 30, 50 or 100mm/s of JOG speed or 0.01, 0.10, 0.50, 1.00, 5.00mm of inching distance, and JOG operation with the selected speed or inching operation with the selected distance can be conducted.
Page 69 3.9.2 I/O Test The input signal and the output signal can be monitored. You can also touch OUT00 to OUT02 to forcibly turn ON/OFF the corresponding output signals. Touch [I/O Test] in the trial operation menu window to open the I/O test window. If it is necessary to turn on OUT00 which is currently off, touch [OUT00].
Page 70: Tp Operation Mode
3.10 TP Operation Mode An operation mode is set if the manual (MANU) mode is selected. Touch [TP op. mode] on the Menu 2 screen. The TP operation mode screen appears. Select and touch [Teach1] or other desired mode. Select a manual operation mode from the menu containing the following four items: •...
Page 71: Alarm List
3.11 Alarm List A list of alarms that may generate after the controller power is turned on is shown. Touch [Alarm list] on the Menu 1 screen. The controller’s alarm list appears. Touching [↓ Nx pg] displays the list of the next screen. Touching [↑...
Page 72: Controller Reset
3.12 Controller Reset The controller is restarted. Touch [Controller reset] on the Menu 2 screen. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller. This window appears if the servo is on. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller.
Page 73: Other Setting
3.13 Other Setting Parameter initialization, axis number change can be conducted. Touch [Other setting] in Menu 2 screen. Other setting screen opens. Touch [Parameter initialization]. Parameter Initialization The parameters are reset to their factory default settings (initialized). Caution: Once the parameters are initialized (to their factory default settings), all parameters the user has set will return to the values set at the factory.
Page 74 Touch [Yes]. Touch [No], and the controller will not be restarted and the screen returns to the previous. Caution: If the controller is not restarted, the parameters that have been rewritten to their factory settings do not translate to the factory-set operations. The factory settings will become effective once the controller is restarted or power is reconnected.
Page 75: Information Display
3.14 Information Display Information such as the controller version, prodaction information and maintenance information is displayed. Touch [Information] on the Menu 1 screen. The information screen appears. Touch a button of the feature that you would like to display such as [Software version information]. [Software version information] Touch [Software version information] in Information screen.
Page 76 [Maintenance information] Touch [Maintenance information] in Information screen. Maintenance information screen opens. Refer to [3.6.2 Maintenance Information Screen] for how to operate displayed button. [Connectable model] Touch [Connectable model information] in Information screen. Connectable model screen opens. (Note) In this display, controllers applicable for wired link should also be shown.
Page 77 3.14.1 Edit Axis Name A name can be set on an axis. To show the axis name, select Axis Name at the axis name display section in the environment setting screen. [Refer to 3.15 Environment Setting [Axis Name Display]] Axis name is shown in the right top of each screen or select wireless axis select. Display on the right top corner in each window should show the “Axis No.
Page 78 Information screen opens. Touch [Software version information] button. Touch [Edit Axis Name] button in version information screen. On the right of the Controller core version display is the input area. Character select buttons are shown in the half bottom of the screen.
Page 79: Environment Setting
3.15 Environment Setting You can change the language setting, touch tone setting, dim display time setting, data input warning setting, axis name display setting, ripple compensation, position editing password change / Prs Program edit password change, parameter edit password change, system password change, display setting, time setting and Startup screen setting.
Page 80 [DimDispTime] Set the dim display time when not being operated. Zero seconds mean the display is on all the time. Touching [DimDispTime (“0”: Never Dim) 0 sec] displays the numerical keypad. Enter a desired time and touch [ENT]. You can set a value between 0 to 255 seconds. Touch [Write the above setting].
Page 81 [Position Edit Password Chenge] Change the position edit password. Touch [Position edit password change]. If the system password is not “0000”, the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119”. For how to change the system password, refer to [System Password Change] as described later.
Page 82 [Parameter Edit Passward Change] Change the parameter edit password. Touch [Parameter edit password change]. If the system password is not “0000”, the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119”. For how to change the system password, refer to [System Password Change] in the next page.
Page 83 [System Password Change] Change the system password. Touch [System password change]. If the system password is not “0000”, the password entry screen appears. Input the system password that is currently set. Touch [ENT]. The default system password is “5119”. Enter the new system password to change to. If you do not set the system password, enter “0000”.
Page 84 [Display setting] Adjustment of contrast and brightness of the screen, position tuning for touch panel and LCD screen check can be performed. Touch [Display setting]. Display setting menu screen is displayed. Select Display setting menu. ● Change the Contrast / Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal).
Page 85 ● Touch panel position calibration A calibration for the position detection of the touch panel is performed. Touch [Touch panel position calibration]. Touch [■] in the order of 1, 2, 3 and 4. The display returns to Display setting menu screen. ME0375-4A...
Page 86 ● LCD Check LCD display can be checked in the order of color pattern, white only and black only. Touch [LCD check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
Page 87 [Startup screen setting] Setting can be established for the window shown in the screen first after the power is turned on. Touch [Startup screen setting]. 1) Guide Icon Display Select This button is not to be used for ELECYLINDER. 2) Initial Screen Select at Startup Select a screen from those below for the screen shown first after the power is turned on.
Page 88: Data Backup
3.16 Data Backup Data is transferred between the SD card in the teaching pendant and the controller (ELECYLINDER). (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. (Note) Extensions of the Stored Data •...
Page 89 3.16.1 Data Backup of the Controller The data in the controller is transferred to the SD memory card for backup. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Position data] and touch it.
Page 90 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.
Page 91 3.16.2 Restore to Controller Data in the SD memory card is transferred to the controller. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select the data type to transfer to the controller, such as [Position data], and touch it.
Page 92 Touch [Transfer]. Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Transferring data screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished. Touch [OK].
Page 93: Maintenance Parts List
3.17 Maintenance Parts List Information of maintenance components is displayed. Touch [Maintenance parts list] in Menu 2 screen. Maintenance parts list screen opens. ME0375-4A...
Page 94 ME0375-4A...
Page 95: Offline Function
4. Offline Function In case there is no actuator connected (offline), position edit, Cofiguration and teaching update should be available for the existing data in ELECYLINDER. Offline Function Hold button 4.1 Position Edit (EC Only) After reading out the existing data in ELECYLINDER and edit positions, data can be saved in a Secure Digital memory card.
Page 96 Confirm the Model number and input Stroke, and touch [Next] button. Simple Data Setting window shows up. Edit the data, and touch [Save to SD memory card] button. Backup File Name Indication Window appears. Input a file name that you would like to save. Touch [Save] button.
Page 97: Configuration
4.2 Configuration Environment setting should be conducted here for the teaching pendant. How to operate the window should follow [3.15 Environment Setting]. [3.15 Refer to Environment Setting] Touch [Configuration] button. Environment Setting window shows up. Refer to [3.15 Environment Setting] to establish settings for each item.
Page 98: Teaching Update
4.3 Teaching Update Software update should be conducted here for the teaching pendant. How to operate the window should follow [6.2 Teaching Update]. [6.2.2 Refer to How to Update when Offline] ouch [Teaching update] button. Teaching update Window shows up. Refer to [6.2.2 How to Update when Offline] to perform updating.
Page 99: Error Display
5. Error Display 5.1 Occurrence of Alarm If an alarm occurs, the alarm screen appears. 5.1.1 Alarms Detected by Controller Alarms of codes 000 to 0FF are those detected by the controller. These alarms include major alarms relating to the servo control system, power system, etc. For details on these alarms, refer to the instruction manual for your controller.
Page 100 Code Message Contents, occurring cases, and countermeasures An unsupported controller was recognized. Follow the process in [6.2 Teaching Update] to Detect Undefined Controller have you controller updated to the applicable version or later. Refer to [Supported Models] for the applicable version. File cannot open.
Page 101 Code Message Contents, occurring cases, and countermeasures An acceleration/deceleration speed, which exceeds the "rated acceleration/deceleration speed" of the actuator connected, was entered in the "acceleration/deceleration speed" of the position data. Input warning of over ratings The message is displayed, but entering data is ACC/DCL possible.
Page 102 Code Message Contents, occurring cases, and countermeasures Overrun error Abnormality occurred on the serial communication with the controller Framing error 1) The controller connection cable may be open. Parity error Check the connection cable for wrong wiring or SCI Recieve-Que overflow wire breakage.
Page 103 Code Message Contents, occurring cases, and countermeasures • It occurs on the teaching pendant in wireless communication when an ELECYLINDER in wireless communication gets connected with Wire-Linked in Wireless wire to another tool. (It is because wired Communication communication should be prioritized.) •...
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Page 105: Appendix
6. Appendix 6.1 Screenshot The capture of the displayed screen (screenshot) can be saved in the Secure Digital memory card. When capturing a screenshot, press and hold on the right bottom of the screen for approximately two seconds while a Secure Digital memory card is inserted. After making a “pip”...
Page 106: Teaching Update
Preparation 1 Prepare a SD memory card or a SD High-Capacity memory card with 1GB to 32GB formatted in FAT32 (hereafter described as a SD memory card). Preparation 2 Access homepage http://www.iai-robot.co.jp/download/tb-02/ and download the TB-02/03 update fileTB-02_$$$.zip ($$$ should be replaced by the version number in three digits) and unzip it.
Page 107 [Step 5] Touch [Start update] button. [Step 6] The updating confirmation window shows up. Touch [Yes] button. [Step 7] Start updating. Touch the screen after you confirm the following messages; “Program Update is All Done !!!” “Touch the screen and this will be rebooted automatically.” TB-03 will start up in the new version.
Page 108 6.2.2 How to Update when Offline [Step 1] Perform from Preparation 1 to Preparation 5. [Step 2] Touch [Offline Function] button in Wireless Axis Selecion window. [Step 3] Touch [Teaching update] button. [Step 4] Touch [Start update] button. [Step 5] The updating confirmation window shows up.
Page 109: Warranty
7. Warranty 7.1 Warranty Period One of the following periods, whichever is shorter:  18 months after shipment from our company  12 months after delivery to the specified location 7.2 Scope of Warranty Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or problem in question pertains to our product as delivered by us or our authorized dealer.
Page 110: Conditions Of Conformance With Applicable Standards/Regulations, Etc., And Applications
7.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc.
Page 111: Change History
Change History Revision Date Description of Revision First Edition September 2017 August 2018 Edition 1B • Applicable models added to supported models • Information added for EU/China/Korea in caution for handling regarding wireless connection • Correction made to description in 6.2 Teaching Update •...

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IAI ELECYLINDER TB-03 Instruction Manual

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