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IAI ELECYLINDER TB-03 Instruction Manual

Touch panel teaching pendant
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Table of Contents

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Download this manual
Touch Panel Teaching Pendant
Position
Instruction Manual Tenth Edition
This instruction manual describes the contents for Position (CON/SEP/MEC
system) Controllers and ELECYLINDER / ROBO PUMP Wired Link.
For how to use the ELECYLINDER / ROBO PUMP wireless link refer to the following instruction
manual.
"Touch Panel Teaching Pendant TB-03 ELECYLINDER Wireless Link Instruction Manual" (ME0375)
ME0375
For how to use the Program (SEL system) controllers wired link, refer to the following instruction
manual.
"Touch Panel Teaching Pendant TB-03 Program Controller and Wired Link Instruction Manual" (ME0377)
For details of applicable controllers, refer in the section for the supported models.
ME0377
T T B B - - 0 0 3 3
Controller, ELECYLINDER Wired Link
Confirming the
Specifications
Connection
Operation of CON
Related Controllers
Operation of SEP
Related Controllers
Operation of MEC
Related Controllers
Operation of
ELECYLINDER and
ROBO PUMP
Gateway Parameter
Setting Tool
Operation of Actuator
Drive Power Supply
Unit
Error Display
Appendix
Warranty
1
Chapter
2
Chapter
3
Chapter
4
Chapter
5
Chapter
6
Chapter
7
Chapter
8
Chapter
9
Chapter
10
Chapter
11
Chapter

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Summary of Contents for IAI ELECYLINDER TB-03

  • Page 1 Touch Panel Teaching Pendant T T B B - - 0 0 3 3 Controller, ELECYLINDER Wired Link Position Instruction Manual Tenth Edition Confirming the Chapter Specifications Connection Chapter Operation of CON Related Controllers Chapter Operation of SEP Related Controllers Chapter Operation of MEC Related Controllers...

  • Page 3: Please Read Before Use

    • This instruction manual is an original document dedicated for this product. • This product cannot be used in ways not shown in this instruction manual. IAI shall not be liable for any result whatsoever arising from the use of the product in any other way than what is noted in the manual.

  • Page 4: Supported Models

    Supported Models This Instruction Manual is for the Position (CON/SEP/MEC system) Controllers and ELECYLINDER / ROBO PUMP Wired Link. For details on handling the ELECYLINDER / ROBO PUMP wireless link, refer to the separate “Touch Panel Teaching Pendant TB-03 ELECYLINDER Wireless Link Instruction Manual (ME0375)”.
  • Page 5 In the table below shows the models that support ELECYLINDER. Supported ELECYLINDER Type from version EC-S6□, EC-S7□, EC-R6□, EC-R7□, EC-S6□CR, EC-S7□CR, EC-S6□H, EC-S7□H, EC-RR6□, EC-RR7□, EC-R6□W, EC-R7□W, EC-RP4□, EC-GS4□, EC-GD4□, EC-TC4□, EC-TW4□, EC-RR6□H, EC-RR7□H, EC-S6□AH, EC-S7□AH, EC-RR6□AH, EC-RR7□AH, EC-S3□, EC-S4□, EC-S6□R, EC-S7□R, EC-S6□AHR, V3.40 EC-S7□AHR, EC-RR3□, EC-RR4□, EC-RR6□R, EC-RR7□R, EC-RR6□AHR, EC-RR7□AHR, EC-S3□CR, EC-S4□CR,...

  • Page 6: Version Upgrade

    2. List of Gateway Parameter Setting Tool Supported Models Shown below are the models supporting the gateway parameter setting tool. Controller model Supported from version MSEP-C V1.80 MCON-C/CG V1.80 (Note 6) RCP6S Gateway V1.80 RCON V2.10 (Note 7) V2.70 Note 6 SSCNET III/H, MECHATROLINK-III and EtherCAT Motion of MCON-C/CG are not applicable. Note 7 SSCNET III/H, MECHATROLINK-III and EtherCAT Motion of RCON-GW/GWG are applicable in V3.10 and later.

  • Page 7: Table Of Contents

    Table of Contents Safety Guide ···································································································· 1 Handling Precautions ························································································· 8 International Standards Compliances ···································································· 9 1. Confirming the Specifications ······································································ 1-1 Product Check ··························································································· 1-1 1.1.1 Component (excluding options) ··························································· 1-1 1.1.2 Instruction manual related to this product ·············································· 1-3 1.1.3 How to Read Model Nameplate···························································...
  • Page 8 ELECYLINDER / Position Controller Cable ······················································ 2-2 Connection of Actuator Driving Power Supply Unit ············································· 2-3 2.3.1 Connecting with ELECYLINDER ························································· 2-3 2.3.2 Connecting with ROBOCYLINDER ······················································ 2-3 Actuator Drive Power Supply Unit Connection Cable ·········································· 2-5 2.4.1 EC Power Supply Connectivity Cable: CB-ADTB-PW□□□-RB ···················· 2-5 2.4.2 EC Power Supply + TB-03 Integrated Connectivity Cable: CB-ADTB-PWTB□□□...
  • Page 9 3.20 Smart Tuning Function ············································································· 3-101 3.20.1 Setting Operation for Max. Acceleration/Deceleration for Indicated Transported Load and Velocity························································· 3-102 3.20.2 Operation to Automatically Set Velocity and Acceleration Speed from Moving Distance ··········································································· 3-104 3.21 Maintenance Parts List ············································································· 3-107 3.21.1 Check Cable Model Number, Controller Parts ····································· 3-107 3.21.2 Schematic Display and Parts List Display ···········································...
  • Page 10 Operation Axis Change ················································································ 5-6 MEC Menu Selection ·················································································· 5-7 Initial Setting ····························································································· 5-8 Position Setting (Position Data Setting and Manual Axis Operation (Jogging, Inching)) ····················································································· 5-13 Test Run ·································································································· 5-33 5.10 Information ······························································································ 5-35 5.11 Maintenance – Parameters ·········································································· 5-37 5.12 Maintenance –...
  • Page 11 6.16 Environment Setting··················································································· 6-67 6.17 Data Backup ···························································································· 6-77 6.17.1 Data Backup of the Controller ···························································· 6-78 6.17.2 Restore to Controller ······································································· 6-80 6.18 Maintenance Parts List ··············································································· 6-82 6.19 Easy Programming ···················································································· 6-83 7. Gateway Parameter Setting Tool ·································································· 7-1 Starting up Gateway Parameter Setting Tool ····················································...
  • Page 12 11.4 Limited Liability ························································································· 11-1 11.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications ····························································································· 11-2 11.6 Other Items Excluded from Warranty ····························································· 11-2 Change History ·························································································· Post-1 ME0376-10A...

  • Page 13: Safety Guide

    Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. Operation Description Description...
  • Page 14 Operation Description Description Transportation ● When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader”...
  • Page 15 Operation Description Description Installation (2) Cable Wiring and Start ● Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. ● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around.
  • Page 16 Operation Description Description Installation (4) Safety Measures and Start ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers. ●...
  • Page 17 Operation Description Description Trial ● When the work is carried out with 2 or more persons, make it clear who Operation is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers. ●...
  • Page 18 Operation Description Description Maintenance ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader” and who to be the “follower(s)” and communicate Inspection well with each other to ensure the safety of the workers. ●...

  • Page 19: Alert Indication

    Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the instruction manual for each model. Level Degree of Danger and Damage Symbol This indicates an imminently hazardous situation which, if the Danger Danger product is not handled correctly, will result in death or serious...

  • Page 20: Handling Precautions

    In order to get the function of JOG switch back to valid, it is necessary to reboot the RCON system power supplier or conduct the software reset. Caution : Touch panel teaching pendant TB-03 is exclusively designed for use with IAI controllers. Never connect it to other equipment.

  • Page 21: International Standards Compliances

    International Standards Compliances This TB-03 comply with the following international standards. Refer to Overseas Standard Compliance Manual (ME0287) for more detailed information. RoHS3 Directive CE Marking ○ ○ Intro-9 ME0376-10A...
  • Page 22 Intro-10 ME0376-10A...

  • Page 23: Confirming The Specifications

    1. Confirming the Specifications 1.1 Product Check This product, if adopting a standard configuration, consists of the parts listed below. 1.1.1 Component (excluding options) Product name Model number Number Remarks Refer to "How to Read Model Touch Panel Teaching Nameplate" and "How to Pendant Read Product Number".
  • Page 24 Product name Model number Number Remarks ME0378 The picture shows First step guide an image. ME0376-10A...

  • Page 25: Instruction Manual Related To This Product

    1.1.2 Instruction manual related to this product Name Control number Touch Panel Teaching Pendant TB-03 Position Controller, ELECYLINDER ME0376 Wired Link Instruction Manual Actuator with Integrated ERC2 Controller Instruction Manual <PIO type> ME0158 Actuator with Integrated ERC2 Controller Instruction Manual <SIO type> ME0159 Actuator with Integrated ERC3 Controller Instruction Manual ME0297...

  • Page 26: How To Read Model Nameplate

    1.1.3 How to Read Model Nameplate Product number Serial number 1.1.4 How to Read Product Number T B - 0 3 - S C N - E - E N G <Language option> Not specified : Screens are displayed in Japanese. : Screens are displayed in English.
  • Page 27 Cable Type Enclosed cable Connected Controller Model For ELECYLINDER / For Program Controller Position Controller ELECYLINDER / TB-03-C 1) CB-TB3-C050 Not Enclosed Position controller 2) CB-TB3-S050 Program controller TB-03-S Not Enclosed 3) CB-SEL-SJS002 ELECYLINDER / 2) CB-TB3-S050 Position controller / TB-03-SC 1) CB-TB3-C050 3) CB-SEL-SJS002...

  • Page 28: Confirming The Specifications

    1.2 Confirming the Specifications 1.2.1 Basic Specification Item Specifications 24V DC ±10% (Supplied from controller) Power Input Voltage Range 5.9V DC (5.7 to 6.3V) (Supplied from AC adapter) 150mA (24V DC : Supplied from controller) Power Current 2.8A (5.9V DC : Supplied from AC adapter) Insulation resistance Between GND and FG 500V DC 10MΩ...

  • Page 29: Environmental Specifications

    1.2.2 Environmental Specifications Item Specifications Working ambient 0 to 40°C temperature Working ambient humidity 5%RH to 85%RH (There should be no water condensation or freeze) Storage ambient temperature -20 to 40°C Storage ambient humidity 5%RH to 85%RH (There should be no water condensation or freeze) Altitude 1000 meters or less above the sea level Environment with no corrosive or flammable gas...

  • Page 30: Explanation Of Each Part

    1.3 Explanation of Each Part 1) STOP Switch 1.3.1 Front and Side Surface 2) Touch Pen / Touch Pen Storage 3) Power Supply Switch (Used for wireless link) 4) SD Memory Card Slot Cover (In state of close) Joint 5) AC Adapter 6) Display and Touch Panel Parts 7) Cable Joint...

  • Page 31: Back

    6) Display and Touch Panel Parts This screen is configured of a TFT color LCD and touch panel. Use this screen to edit the various setting values and to display the teaching details, etc. Touch the touch panel with a touch pen (or finger) to perform operations. *1 In a use of the LCD display for a long term, the brightness may drop.

  • Page 32: Cable Joint

    1.3.4 Cable Joint Front Side Pin number : 24 Pin number : 1 Back Side Connector name : ST60-24P (30) (HIROSE) Pin number Signal name Explanation EMG1+ Stop Switch Line 1 EMG1- EMG2+ Stop Switch Line 2 EMG2- ENB1+ Enable Signal Line 1 To be short-circuited internally ENB1- ENB2+...

  • Page 33: How To Set In/Out Sd Memory Card

    1.4 How to Set in/out SD Memory Card 1.4.1 How to Insert SD Memory Card Front Side Back Side Push the extruded part (tab) slightly on the SD memory card slot cover towards the rear side and pull it up to open. Face the electrode side of a SD memory card to the front and insert it till it makes a clicking noise.

  • Page 34: How To Take Out Sd Memory Card

    1.4.2 How to Take out SD Memory Card Press the SD memory card softly and release, and the card comes out slightly. Pull it out straight. 1-12 ME0376-10A...

  • Page 35: How To Set In/Out Battery Unit

    1.5 How to Set in/out Battery Unit 1.5.1 How to Take Out Battery Unit 1) Push the tab towards the battery cover and the pull up batter cover. Connector Position 2) Pull out the connector and take out the battery unit. 1-13 ME0376-10A...

  • Page 36: How To Attach Battery Unit

    1.5.2 How to Attach Battery Unit 1) Set the battery unit in. Connector Position 2) Join the connector. 3) Attach the battery cover. Pay attention not to get the cable pinched. Caution : When a battery is taken off and then put back on, the power would not turn on even with the power supply switch being pressed.

  • Page 37: External Dimensions

    (Ambient temperature at 25°C). You will get notified with a message "187 RTC Backup Battery Voltage Drop" once the voltage of the battery gets low. As the battery cannot be replaced at a customer's site, make a request to IAI. 1-15 ME0376-10A...

  • Page 38: Ac Adapter

    1.9 AC Adapter 1.9.1 Common Specifications for Adapter Item Specifications Power Input Voltage Range Single-Phase 100 to 240V ±10% Power Current 0.4Amax. Power Frequency Range 50/60Hz ±5% In-Rush Current 50A (at 25°C) Output Voltage 5.9V DC (5.7 to 6.3V) Output Current 2.8Amax.
  • Page 39 [For use in China : UNZ318-5928] [For use in Europe : UNE318-592] [For use in Korea : UNR318-5928] 1-17 ME0376-10A...

  • Page 40: Optional Items

    1.10 Optional Items 1.10.1 Grip Belt (GRP-2) Grip Belt 1) Put the belt through the slit on 2) Close the grip. the left of the main body, and fix it on the fabric hook-and-loop fastener on the open grip. 1.10.2 Strap (STR-1) Put it through the slit on the left bottom of the main body.

  • Page 41: Spiral Cord (Sic-1)

    1.10.3 Spiral Cord (SIC-1) Putting it through the hole on the stylus pen, and then put it through the hole allocated on the bottom the main body. (In case the spiral code would not go through the hole well, pull the cord using a tool such as tweezers.) 1-19 ME0376-10A...

  • Page 42: Actuator Drive Power Supply Unit For Teaching Pendant

    1.11 Actuator Drive Power Supply Unit for Teaching Pendant * ELECYLINDER described in this section (1.11) includes ROBO PUMP. 1.11.1 Feature The actuator drive power supply unit is an option component of a teaching pendant that supplies power to an actuator in equipment with electric wiring not completed and enables brake release and simple operations at startup of the equipment.

  • Page 43: How To Read Product Number

    1.11.2 How to Read Product Number 1) Model Code for Actuator Driving Power Supply Unit (ADTB) Individually A D T B - E C - E C - 5 - 1 <Power Supply Cable for Driving Power Supply Unit> 0: Without cable 1: 100V AC Power Supply Cable (2m) Equipped with Plug on Tip 2: 200V AC Power Supply Cable (2m)

  • Page 44: Basic Specification

    1.11.3 Basic Specification Item Specifications Rated Input Voltage Single-Phase 100 to 230V AC ±10% 1.4Atyp. (100V AC), 0.6Atyp. (230V AC) Input Current Frequency Range 50/60Hz ±5% Current Amperage 141VA (100V AC), 145VA (230V AC) Output Current 24V DC ±10% Standard When Power Saving Setting Invalid : Rating 3.5A, Max.

  • Page 45: External Dimensions

    1.11.4 External Dimensions Driving Power Supply Unit Individually Teaching Pendant Equipped with Power Supply Unit (Linked with Drive Power Supply Unit) 1-23 ME0376-10A...

  • Page 46: Explanation Of Each Part

    1.11.5 Explanation of Each Part Rear Grip Belt Grip Belt Attachment Attachment Slide Lock Linkage Guide Slide Lock Left side Right side Release TP Connector * ADTB-PEC only for * AC Inlet Equipped with Switch Connector for RCP Connector * System Status LED * ELECYLINDER Connectivity...

  • Page 47: Feature Of Each Part And Pin Assignment On Connector

    1.11.6 Feature of Each Part and Pin Assignment on Connector 1) AC Inlet Equipped with Switch ON ⇔ OFF Model DC11.0001.403 Manufacturer SCHURTER Pin No. Signal name Explanation AC Input Live Terminal (Non-Grounding Side) AC Input Neutral Terminal (Grounding Side) Protective Grounding Terminal (Class D Grounding) Rated Voltage...
  • Page 48 2) Connector for ELECYLINDER Connectivity Model 1-1871935-6 Manufacturer Pin No. Signal name Explanation 24V (CP) 24V output (CP) Not connected Not connected Not connected Not connected 24V (MP) 24V output (24V output (MP)) Not connected EC connector Fitting Detection /EC_CONE Signal Not connected Not connected...
  • Page 49 3) RCP Connector (ADTB-PEC only) Model DF62-24P-2.2DS(01) Manu- Hirose Electric Co., Ltd. facturer Signal Signal Pin No. Explanation Pin No. Explanation name name LS_GND Encoder A-Phase + Input Grounding for Limit Switch Brake Release Negative Side Limit Switch Negative Side ΦA+ Motor Drive Line A-Phase + ΦB-...
  • Page 50 4) TP Connector (ADTB-PEC only) □ □ □ □ □ □ □ □ Model TCS7587-0121077 Manufacturer Hosiden Corporation Pin No. Signal name Explanation RS485 Communication RS485 Communication TP Connection Detection Teaching Enable EMGA Teaching Stop Signal T24V Teaching Power Supply EMGB Teaching Stop Signal Connectivity Cable Specifications...
  • Page 51 5) System Status LED LED (ADTB-PEC only) LED Display Type Panel Display Status Explanation Display Color In process to supply power to connector for Green Light ON ELECYLINDER (in normal condition) Alarm generated while supplying power to connector for Light ON ELECYLINDER Light OFF Power supply to connector for ELECYLINDER stopped...

  • Page 52: Joining Unit

    1.11.7 Joining Unit Here explains how to join an actuator driving power supply unit to a teaching pendant. While pressing the slide lock release (broken line areas) on the driving power supply unit, slide the slide locks to make them open. Insert the slots (broken line areas in the figure) on a teaching pendant to the linkage guides on the actuator driving power supply unit from the right side.
  • Page 53 Insert the teaching pendant along the linkage guides on the actuator driving power supply unit till the teaching pendant reaches the area marked with the broken line. Slide it till the slide locks get locked to lock the teaching pendant. 1-31 ME0376-10A...

  • Page 54: Accessaries For Adtb-Pec

    1.11.8 Accessaries for ADTB-PEC (1) Cable Attachment Fabric Fastener (2 pcs) (2) Magic Band Strap Type (2 pcs) (3) 3.5mm WtoB/W Connector Housing: Female (1 pc) (4) DF62DL-24S-2.2C Connector Housing: Female (1 pc) (5) Protection Cap (1 pc) 1.11.8.1 Accessaries for Cable Tie Fixation (1) Cable Attachment Fabric Fastener (To be attached by user) Attach the fabric fasteners on the bottom of ADTB as shown in [Attached Condition].
  • Page 55 1.11.8.2 Accessaries for Electrostatic Discharge (3) 3.5mm WtoB/W Connector Housing: Female (To be attached by user) (4) DF62DL-24S-2.2C Connector Housing: Female (To be attached by user) (5) Protection Cap: Female (To be attached by user) Attached Condition of Accessaries for Electrostatic Discharge When a cable is not connected, apply the accessaries for electrostatic discharge to each...

  • Page 56: Maintenance Parts

    1.12 Maintenance Parts 1.12.1 Battery Unit (AB-7) (Enclosed to Main Unit) 1.12.2 Touch Pen (TCH-TB03) (Enclosed to Main Unit, For purpose of lost and damaged) 1-34 ME0376-10A...

  • Page 57: Specifications Related To Battery Charge

    1.13 Specifications Related to Battery Charge 1.13.1 Types of Charger Mode Charger Mode Condition of Operation Contents Quick Charging • AC adapter connected • Battery should be fully charged from of AC Adapter • Battery not fully charged empty in approximately three hours. AC Adapter •...
  • Page 58 1-36 ME0376-10A...

  • Page 59: Connection

    2. Connection 2.1 Connecting with the Controller Turn the controller power OFF before connecting or disconnecting the touch panel teaching pendant TB-03. Caution:  Connecting or disconnecting the unit while the controller power is ON could result in faults.  Confirm the connector engagement section and connect/disconnect while taking care not to apply excessive force.

  • Page 60: Elecylinder / Position Controller Cable

    2.2 ELECYLINDER / Position Controller Cable Model CB-TB3-C050 TB-03 ELECYLINDER / Position controller Name connection cable Controller side connector type MD connector (JST Mfg. Co., Ltd.) TB-03 unit side connector type ST60-24P (30) (HIROSE) Mass 285g approx. (5m) Minimum cable bending radius 39mm ME0376-10A...

  • Page 61: Connection Of Actuator Driving Power Supply Unit

    2.3 Connection of Actuator Driving Power Supply Unit 2.3.1 Connecting with ELECYLINDER 2.3.2 Connecting with ROBOCYLINDER ME0376-10A...
  • Page 62 Caution:  Turn the controller power OFF before connecting or disconnecting the teaching pendan. Putting it on and off while the power supply to the controller is on may cause malfunction.  Confirm the connector engagement section and connect/disconnect while taking care not to apply excessive force.

  • Page 63: Actuator Drive Power Supply Unit Connection Cable

    2.4 Actuator Drive Power Supply Unit Connection Cable 2.4.1 EC Power Supply Connectivity Cable: CB-ADTB-PW□□□-RB Driving Power ELECYLINDER Side Supply Unit Side 2.4.2 EC Power Supply + TB-03 Integrated Connectivity Cable: CB-ADTB-PWTB□□□ Driving Power Supply Unit Side TB-03 Side ELECYLINDER Side 2.4.3 RCP Connection Cable: CB-ADPC-MPA□□□...

  • Page 64: List Of Cables For Rcp Connection Of Actuator Drive Power Supply Unit

    2.4.6 List of Cables for RCP Connection of Actuator Drive Power Supply Unit It is necessary to prepare the following cables / conversion units when connecting to RCP Series. When using a cable or conversion cable / conversion unit other than CB-ADPC-MPA050, it is necessary to prepare a teaching pendant and power supply unit separately.

  • Page 65: Actuator Drive Power Supply Unit Power Supply Cable

    2.5 Actuator Drive Power Supply Unit Power Supply Cable 2.5.1 100V AC Power Supply Cable (Model: KWD-UJ-2MBS) 2.5.2 200V AC Power Supply Cable (Model: CB-APMEC-PW020-TM) ME0376-10A...
  • Page 66 ME0376-10A...

  • Page 67: Operation Of Con Related Controllers

    Operation of CON Related Controllers CON related controllers: ACON, DCON, PCON, SCON, SCON2, MCON, MSCON, RCP6S, RCM-P6□C, ERC2, ERC3, RACON, RPCON, RCON-PC/PCF/AC/DC/SC 3.1 Displayed Language Change The language can be changed by following the steps below. ● Display change from English to Japanese (1) Touch [Menu2] in Menu1.
  • Page 68 ● Display change from English to Chinese (1) Touch [Menu2] in Menu1. (2) Touch [Env. set.] in Menu2. (3) Touch [Chinese]. (4) Touch [写 写 入上述设定]. (Note) Skipping to another window without touching [ ] will allow language to go back to that 写...

  • Page 69: Operating Menu

    3.2 Operating Menu Operating menu when the TB-03 is connected to a CON related controller is shown. (It may not be displayed for some controllers.) Operation Menu 1 Sub Menu Operation Window Display of Display of input and conditions of Data display of input and output I/O details Display of detailed...
  • Page 70 Operation Menu 2 Sub Menu Operation Window Select/change Select/change of connected axis controller Gateway parameter setting Change connected axis operating axis Select Axis screen Gateway Menu Window controller Controller reboot 3.15 Controller reboot Controller Reboot Controller Reboot Select TP TP operation mode select 3.13 operation mode TP Operation...

  • Page 71: Initial Screen

    3.3 Initial Screen When the power is turned on, the IAI logo is displayed and then the version information is displayed. When Multiple Units Connected If multiple units are connected, the axis selection screen appears. Select an axis to be operated with TB-03.

  • Page 72: Changing Operating Axis

    3.4 Changing Operating Axis If multiple controllers are connected to the communication line, the axis selection screen appears. Also, it opens by touching [Change operation axis] in the Menu 2 screen or [Axis Select] in the Gateway Menu screen. If only one controller is connected, you need not select an axis. Select the axis to be operated in this teaching pendant and touch it.

  • Page 73: Menu Selection

    3.5 Menu Selection Menu 1 Menu 2 Menu 2 Menu 1 Two menu selection screens, Menu 1 and Menu 2, are available. Touching [Menu2] on the Menu 1 screen changes the display to the Menu 2 screen. Touching [Menu1] on the Menu 2 screen changes the display to the Menu 1 screen. 2) 3) (Virtual Axis) Screen Name...
  • Page 74 Described below are the functions of each button on the menu selection screen. [Menu 1] There are the following menus in Menu 1. Touch either of them to select it. The screen should shift to the touched menu. • Position edit guide Explains how to input position data and how to make a trial run in two-way communication style using the actual position data edit screen.
  • Page 75 [Menu 2] There are the following menus in Menu 2. Touch either of them to select it. The screen should shift to the touched menu. • Change operating axis Select an axis to operate when multiple units of controllers are connected to the communication line.

  • Page 76: Position Edit Guide

    3.6 Position Edit Guide In the guide, explains how to input position data and how to make a trial run in two-way communication style using the actual position data edit screen. Operate in the order of [Introduction] → [Item select] → [Position input] → [Test run] → [End]. Touch [Position edit guide].
  • Page 77 Positioning operation Push operation Position input Test run Touch the home button to return to Menu 1 screen. 3-11 ME0376-10A...

  • Page 78: I/O Control Guide

    3.7 I/O Control Guide Here, explains with actual operation how to perform positioning operation by I/O control when PIO Pattern is set to 0 in two-way communication style. Perform operation in order of [Introduction] → [Servo ON] → [Release of pause] → [Homing] →...
  • Page 79 Servo ON Release of pause Homing Expl. for pos. 3-13 ME0376-10A...
  • Page 80 Positioning Touch the home button to return to Menu 1 screen. 3-14 ME0376-10A...

  • Page 81: Easy Setting

    3.8 Easy Setting Conducts data setting necessary for the requested operation from the sample program and then makes a test run in order in two-way communication style. Perform operation in order of [Sample program select] → [Stop p. select] → [Pos. d. create] →...
  • Page 82 Pos. d. create Test run Touch the home button to return to Menu 1 screen. 3-16 ME0376-10A...

  • Page 83: Monitor

    3.9 Monitor The I/O statuses, current position and other information of the controller connected are displayed. Touch [Monitor] on the Menu 1 screen. If the TP operation mode is not Monitor Mode 1 or 2, the following message screen appears. Touch [Yes] to change to Monitor Mode 1 or 2.

  • Page 84: Monitor Screen

    3.9.1 Monitor Screen 3.9.1.1 Monitor Main Screen Positioner Mode Pulse Train Control Mode Network Type Equipped with Functional Safety Unit Touch [I/O monitor] and the I/O monitor screen will be displayed. [Refer to 3.9.1.2 I/O Monitor Screen] Touch [Data monitor] and the data monitor screen will be displayed. [Refer to 3.9.1.3 Data Monitor Screen] (For Network Type Single Axis Controllers) Touch [Network monitor] and the network data monitor window opens.
  • Page 85 • Servo The servo ON status is shown. ON is lit. OFF is unlit. • Homing The home return status is shown. It on when the home-return operation is complete, and off when incomplete. • Stop It shows the status of stop. It is on when it is stopped. It turns off when the stop condition is released.

  • Page 86: I/O Monitor Screen

    3.9.1.2 I/O Monitor Screen Touch [Monitor main] and the monitor main screen will be displayed. [Refer to 3.9.1.1 Monitor Main Screen] Touch [Data monitor] and the data monitor screen will be displayed. [Refer to 3.9.1.3 Data Monitor Screen] [Displayed Items] •...
  • Page 87 3.9.1.3 Data Monitor Screen Touch [Monitor main] and the monitor main screen will be displayed. [Refer to 3.9.1.1 Monitor Main Screen] Touch [I/O monitor] and the I/O monitor screen will be displayed. [Refer to 3.9.1.2 I/O Monitor Screen] Touch [Disp. change cur.] and the value of current will be displayed. Touch [Cur.
  • Page 88 3.9.1.4 Glossary Screen for Input and Output Signals In this screen, you can check the explanations for terms related to input and output signals. Touch [Glossary] in each item and you can check the details of features. Glossary Screen for Input Signals Glossary Screen for Output Signals 3.10.1.5 Network Data Monitor Screen Touch [Inp] and the input value should be displayed on the data monitor.

  • Page 89: Network Setting

    (1) Network Setting • Fieldbus operation mode An operation mode name should be displayed in accordance with the setting in Parameter No. 84 “Fieldbus Operation Mode”. Fieldbus operation mode setting Parameter No. 84 Positioner Type Servo Press Type Setting Remote I/O (Not Displayed) Remote I/O (Not Displayed) Simple Direct Full Function...
  • Page 90 (2) Data Monitor (Positioner Type) Input values to a controller, settable range and output values from a controller should be displayed. The window shown above is the display in Fieldbus Operation Mode “3: Full Direct”. Shown in “Input and Output Display List for Each Positioner Type Fieldbus Operation Mode” is the screen displayed in each setting of Fieldbus Operation Mode.
  • Page 91 Fieldbus Operation Input Value Output Value Mode Remote I/O 2 Simple Direct 2 Half Direct 2 Remote I/O 3 Half Direct 3 3-25 ME0376-10A...
  • Page 92 Shown in “Positioner Type Data List” is the input and output contents in each setting of Fieldbus Operation Mode. Positioner Type Data List Fieldbus Operation Mode Occupied Occupied Target Target Target Target Target Target area (not area (not position position position position position...
  • Page 93 Shown in “Positioner Type Input List” is the list of detailed explanations for the input items. Positioner Type Input List Item Explanations Target position It shows the target position at direct position movement command. Unit : 0.01mm or 0.001mm Positioning band It shows the positioning band at direct position movement command.
  • Page 94 Shown in “Positioner Type Output List” is the list of detailed explanations for the input items. Positioner Type Output List Item Explanations Current position It shows the current position. Command current It shows the command current. Current velocity It shows the current velocity. Alarm code It shows the alarm code which is currently being occurred.
  • Page 95 Positioner Type Control Signals and Status Signals List Fieldbus Operation Mode Control signal 1 Control signal 2 CSTR DSTR DSTR CSTR DSTR DSTR HOME HOME PUSH HOME HOME HOME HOME GSL0 JISL JISL GSL1 JISL JISL JISL JVEL JVEL MOD0 JVEL JVEL JVEL...
  • Page 96 (3) Data Monitor (Servo Press Type) Full Feature Mode It is the mode applicable for the program operations and direct position movement commands. It is not capable for a direct position movement command while a program is executed or program startup during direct position movement.
  • Page 97 Servo Press Type Control Signal 2 Details Bits Symbol Name Servo ON command HOME Home return Alarm reset CLBR Loadcell calibration command RMOD Operation mode switchover BKRL Brake compulsory release PSTR Program startup PHOM Program home-position movement ENMV Axis operation permission FPST Program compulsory stop SSTP...
  • Page 98 • Display of Output Values It shows the output (PLC input) values from a controller. Shown in “Servo Press Type Output List” is the list of detailed explanations for output items. Servo Press Type Output List Item Explanations Current position It shows the current position.
  • Page 99 Servo Press Type Control Signal 1 Details Bits Symbol Name APRC In Approaching Operation SERC In Searching Operation PRSS In Pressurizing Operation PSTP Pressurizing in Stop DCMP In Depressurizing Operation RTRN In Return Operation WAIT Program in Standby (Reserved) (Reserved) (Reserved) PJOK Position (Distance) Judgment Passed...
  • Page 100 3.9.1.6 Functional Safety Unit Monitoring Screen Touch [Monitor main] and it returns to the monitor main window. [Refer to 3.9.1.1] [Display Detail] • Input Port The status of the input port on the functional safety unit should be displayed. On when illuminated. Off when light out. •...

  • Page 101: Maintenance Information Screen

    3.9.2 Maintenance Information Screen Touch either [Maintenance] in Monitor Window [3.9.1] or [Maintenance Information] in Information Window [3.17], and the maintenance information window should open. [Actuator replacem.]------- It should be conducted when an actuator is to be replaced. ------- [Refer to 3.9.2.1, “Operating Method When Replacing the Actuator.”] [Pairing ID clear]------------ It should be conducted when only the motor unit is to be replaced.
  • Page 102 [Setting Values for Total Travel Count and Total Travel Distance] It is available to issue a message level alarm when the total travel count has exceeded the setting threshold for the total travel count or when the total travel distance has exceeded the threshold for the total travel distance.
  • Page 103 [About Overload Warning Level Setting] With the motor temperature in operation in rated values as 100%, an alarm in the message level should be generated when the motor temperature has exceeded the ratio set in this section. Set it to 100% and a judgement should not be made. The overload warning level setting should be established in the way shown below.
  • Page 104 3.9.2.1 Operating Method When Replacing the Actuator (When Replacing the Actuator) The following shows the method that resets the Total travel count and Total travel distance at the time of replacing the actuator that connects to the controller with the maintenance information function.
  • Page 105 3.9.2.2 Operating Method to Clear Pairing ID (When Replacing Motor Unit) Stated below is how to clear only the pairing ID. [Pairing ID Clear] button appears only when the actuator is equipped with the battery-less absolute encoder. (Note) This process is to be conducted when only motor unit is to be replaced. Follow the process in “3.9.2.1 Operating Method When Replacing the Actuator”...
  • Page 106 3.9.2.3 Operating Method When Replacing the FAN Shown below is how to reset the total fan operation time at the time of the fan replaced. The total fan operation time and [FAN replacem.] should be shown only when the controller is equipped with a fan.
  • Page 107 3.9.2.4 Operating Method of Updating Maintenance Information Related to Lubrication Shown below is how to record the time of lubrication and how to reset the drive distance after lubrication when lubrication to an actuator. Last time lubrication, travel distance after lubrication and [Lubrication] button should be shown when both the controller and actuators are applicable for the information management system and Parameter No.
  • Page 108 3.9.2.5 Operation When Changing Setting of Brake Equipment How to change the brake equipment setting is as shown below. [Brake setting chg.] button should be displayed when SCON/SCON2 controller gets connected. Touch [Brake setting chg.]. For Auto Mode and Monitoring Mode, there will be a message window shown up to encourage a switchover to MANU or Teaching Mode.

  • Page 109: Time Setting Screen For Controller

    3.9.3 Time Setting Screen for Controller In the controller with a calendar function, the time setting for the controller can be set. [How to Set Time] Touching [Time] displays the time setting screen. Controller‛s time is displayed. Touch [Time edit]. Touch the value of year, month, day, hours, minutes or seconds you want to change.

  • Page 110: Position Edit

    3.10 Position Edit Set/edit the target position, speed, acceleration, deceleration and other data related to positions. You can move the axis by jogging or inching. Touch [Position edit] on the Menu 1 screen. If a position edit password is other than “0000,” the password entry screen appears. Enter the position edit password.

  • Page 111: Position Data

    3.10.1 Position Data For the controllers applicable for comment input of the position data (RCON- PC/PCF/AC/DC/SC, SCON-CB RCON connection type and SCON2), refer to [3.10.2] together. Position data table screen Position Data Individual Edit Screen No. sel. Mul. dis. The items set in the position data table include target position, speed, acceleration, deceleration, push, positioning band, incremental, zone+, zone-, threshold, acceleration/deceleration mode, stop mode, transportation load / gain set and Vibration No.
  • Page 112 If this is the case, the tact time can be reduced, so contact IAI. When contacting IAI, tell us the weight, shape and installation method of your work part and installation condition (horizontal/vertical) of your actuator.
  • Page 113 (5) Push [%/N] Select “Positioning operation” or “Push-motion operation.” The factory setting is 0. : Positioning operation is performed. Other than 0 : Push-motion operation with the entered value as the current-limiting value is performed. In PCON-CBP/CGBP Controllers, values in N (newton) are also shown as a reference except for when the input value is 0.
  • Page 114 For the positioning operation (of the solenoid valve mode below): Note that on PCON-C/CF/CA/CFA/CB/CFB/CBP, ACON-C/CA/CB, DCON-CA/CB, SCON-C/CA/CAL/CB, SCON2, ROBONET, ERC3 PIO Converter, RCP6S, MCON and MSCON (Remote I/O mode) controllers of solenoid valve mode 2 or PCON-CY/CYB, ACON-CY/CYB, DCON-CYB controllers of solenoid valve mode 1, set the band after which the completion signal turns ON.
  • Page 115 (8) Zone +/- [mm] Define, for the standard type, the zone in which the zone output signal turns ON. These parameters can be set differently for each target position. [Setting example] Position [mm] Zone + [mm] Zone - [mm] Remarks 5.00 100.00 0.00...
  • Page 116 (10) Acceleration/deceleration mode Define the acceleration/deceleration pattern. The factory setting is 0. 0: Trapezoid pattern 1: S-motion 2: Primary delay filter Trapezoid pattern Speed Deceleration Acceleration Time * Set the acceleration and deceleration in the “Acc” and “Dcl” fields of the position table. S-motion The acceleration curve rises gradually at first and then suddenly shoots up in the middle.
  • Page 117 (11) Stop mode Define the power-saving mode to be used while the actuator is standing by after completion of positioning to the target position set in the “Position” field of the applicable position number. 0: Disable power-saving mode * The factory setting is 0 (Disable). 1: Auto servo OFF mode, with the delay time defined by parameter No.

  • Page 118: Additional Setting Items For Controllers Applicable For Position Data Comment Input

    3.10.2 Additional Setting Items for Controllers Applicable for Position Data Comment Input In addition to items in 3.10.1, setting should be available for controllers applicable for comment input in position data (RCON-PC/PCF/AC/DC/SC and SCON-CB RCON connection type and SCON2). (1) Comment Comment can be set with up to 20 characters of half size font.
  • Page 119 Position Data Individual Edit Screen (3) Parameter Select Area The setting items should differ depending on the value set in Parameter No. 191 Position Data Extension Feature. Parameter Setting Item No.191 No Setting Item Drive Torque Limitation Push speed Drive Torque Limitation : Setting for movement current limitation at position movement can be established.

  • Page 120: Entering New Data

    3.10.3 Entering New Data You can enter new position data in one of four ways. (1) Numerical input    Enter position data directly as numerical values from the numerical keypad on the teaching pendant. (2) Direct teaching    Turn off the servo control, move the rod or slider by hand to the target position, and then acquire the achieved position (current position) into the position table and specify that position.

  • Page 121: Basic Operation

    (1) Basic operation [Data entry on the position data table screen] You can set the target position, speed, acceleration and deceleration in the position data table. Touch [↑ Pr pg] and [↓ Nx pg] to display the table showing the desired position data number. Or, touch [No.
  • Page 122 [JOG / Inching Operation] Movement and position data reading can be performed by JOG / Inching operation. Operation in Position edit Window • [Servo] : Touching [Servo] while the servo is OFF turns on the axis servo and  becomes lit. Touching [Servo] while the servo is ON turns off the axis servo and ...
  • Page 123 Position acquisition operation Move to the position that you would like to read by JOG / Inching operation. Touch the target position of the position number that you would like to read. Touch [Pos. set]. The confirmation window appears. You can touch [↑] or [↓] to change the position number. Touching [Yes] acquires the current position.

  • Page 124: Changing Position Data

    3.10.4 Changing Position Data You can change all position data by overwriting the current values. Accordingly, four cases are considered just like when data is entered anew. (1) Numerical input    Enter position data directly as numerical values from the numerical keypad on the teaching pendant.

  • Page 125: Parameter Edit

    3.11 Parameter Edit Parameters are displayed and edited. Touch [Parameter edit] on the Menu 1 screen. If a system password is not “0000,” the password entry screen appears. Input the parameter edit password. Touch [ENT]. The parameter edit password at delivery is set to “0000”.
  • Page 126 (1) Basic operation Touch [↑] to return to the previous screen. Touch [↓] to move to the next screen. Touch [No. sel.] and enter a desired parameter number, and the screen showing the parameter you want to set will appear. In this example, soft limit+ side is set.

  • Page 127: Test Run

    3.12 Test Run You can perform jogging/inching operations, move to a position or continuously to multiple positions registered in the position table, or move to a position by specifying the position directly. Touch [Test run] on the Menu 1 screen. The movement menu screen appears.
  • Page 128 On a teaching pendant, continuous movement is only permitted over 64 positions from position No. 000 to 063, 064 to 127, etc. As shown in the example, the actuator returns to position No. 061 after No. 063 (returns to the beginning of a group of successive positions where position data is entered), and moves continuously.

  • Page 129: Jog/Inching Operation

    3.12.1 Jog/Inching Operation You can perform jog operation and inching operation. Jog/inching Screen When Alarm Generated [Operation on the jog/inching screen] • Jog vel. / Inching : Select either of 1, 10, 30, 50 or 100mm/s of JOG speed or 0.01, 0.10, 0.50, 1.00, 5.00mm of inching distance, and JOG operation with the selected speed or inching operation with the selected distance can be conducted.

  • Page 130: Position Movement Operation

    3.12.2 Position Movement Operation Move to a position or continuously to multiple positions registered in the position table. The items to be displayed should differ depending on valid/invalid of the safety velocity. [Refer to 3.13 TP Operation Mode] When Safety Velocity is Valid When Safety Velocity is Invalid When Alarm Generated with When Alarm Generated with...
  • Page 131 • [↑], [↓] : Touch [↑] and [↓] to select a desired position number. • [Change vel] : When Safety Velocity is Valid Speed can be changed in order of 1mm/s, 10 mm/s, 30 mm/s, 50 mm/s and 100 mm/s every time touching [Change vel] : When Safety Velocity is Invalid Speed override can be changed in order of 10%, 50% and 100% every time touching [Change vel].

  • Page 132: Direct Movement Operation

    3.12.3 Direct Movement Operation A position is specified directly to move the axis. Direct Movement Operation Screen When Alarm Generated [Operation on the direct movement screen] • Current position : Displays the current position. • Target position : Touching “Target position” displays the numeric keypad. Enter a desired target position and then touch [ENT].

  • Page 133: I/O Test

    3.12.4 I/O Test PIO input signal and the output signal can be monitored. You can also touch OUT00 to OUT15 to forcibly turn ON/OFF the corresponding output signals. [Operation on the I/O test screen] If it is required to have OUT00 in status of off to turn on, touch [OUT00].

  • Page 134: Tp Operation Mode

    3.13 TP Operation Mode An operation mode is set if the manual (MANU) mode is selected. Touch [TP op. mode] on the Menu 2 screen. The TP operation mode screen appears. Select and touch [Teach1] or other desired mode. Select a manual operation mode from the menu containing the following four items: •...

  • Page 135: Alarm List

    3.14 Alarm List A list of alarms that may generate after the controller power is turned on is shown. [For alarm details, refer to 9 “Error Display.”] Touch [Alarm list] on the Menu 1 screen. The controller’s alarm list appears. Controller without the calendar function Touching [↓...

  • Page 136: Controller Reset

    3.15 Controller Reset The controller is restarted. Touch [Controller reset] on the Menu 2 screen. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller. This window appears if the servo is on. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller.

  • Page 137: Other Settings

    3.16 Other Settings Parameter initializing, axis number change, loadcell calibration, loadcel invalidation and I/O customizing, switching drive mode can be conducted. Touch [Other setting] in Menu 2 screen. Other setting screen opens. (Buttons to be displayed should differ depending on the controller models.) Touch a button of the feature that you would like to conduct such as [Parameter initialization].

  • Page 138: Axis Number Change

    Touch [Yes]. Touch [No], and the controller will not be rebooted and the screen returns to the previous. Caution: If the controller is not restarted, the parameters that have been rewritten to their factory settings do not translate to the factory-set operations. The factory settings will become effective once the controller is restarted or power is reconnected.

  • Page 139: Load Cell Inactivation

    3.16.4 Load Cell Inactivation Function of the loadcell can be invalidated temporarily on an actuator equipped with a loadcell. (SCON-CB-F, SCON2-CG-F, PCON-CBP/CGBP) Touch [Load cell inactivation] in Other setting screen, and the controller gets rebooted and the loadcell becomes invalid. Caution: There will be no confirmation window appearance after touching [Load cell inactivation] button.
  • Page 140 Number of positioning IN/OUT 0 IN/OUT 1 IN/OUT 2 IN/OUT 3 IN/OUT4 IN/OUT5 IN/OUT 6 IN/OUT 7 points Available for Available for Available for Available for Available for CSTR Assignment Assignment Assignment Assignment Assignment 4 points Available for Available for Available for Available for Available for...
  • Page 141 Output Signal Content name NC(-) Feature not assigned MOVE Moving signal : It turns ON during actuator movement process Operation preparation end : Servo turned on when ON HEND Home return completion : Home-return command when ON * ALM Alarm : It turns OFF when an alarm is generated ZONE1 ZONE...

  • Page 142: Encorder Cable Length Setting

    3.16.6 Encorder cable length setting Set the "Encoder Voltage Level" suitable for the selected encoder cable length (m). Touch [Other setting] on the Menu 2 screen. Touch [Encorder cable length setting]. Select the encoder cable length. Touch [Set]. Touch [Yes]. Touch No and the controller will not perform reboot and the screen will go back to the previous.

  • Page 143: Switching Drive Mode

    It is a feature dedicated for SCON2 controllers. 3.16.7 Switching Drive Mode The mode can be switched over between Positoner Mode and Pulse Train Control Mode. [1] Switching over from Positioner Mode to Pulse Train Control Mode Touch [Switch to pulse train mode]. Touch [Yes].

  • Page 144: Information Display

    3.17 Information Display Information such as the controller version, manufacturing information and maintenance information is displayed. Touch [Information] on the Menu 1 screen. The information screen appears. Touch a button of the feature that you would like to display such as [Software version information]. 3.17.1 Display Screen for Each Type of Data 3.17.1.1 Software Version Information Touch [Software version information] in Information screen.

  • Page 145: Production Information

    3.17.1.3 Production Information Touch [Production information] in Information screen. Production information screen opens. In this, shows manufacturing information such as the serial number of the controller and actuators. Actuator S/N, actuator model number and user note should be displayed when both the controller and actuators are applicable for the information management system and Parameter No.
  • Page 146 3.17.1.5 Connectable Model Touch [Connectable model] in Information screen. Connectable model screen opens. Controllers connectable to this teaching pendant with the current version should be displayed. Refer to [10.2 Teaching Update] for how to update teaching. 3.17.1.6 Inquiry Touch [Inquiry] in Information window. Inquiry window opens.

  • Page 147: Axis Name Edit

    3.17.2 Axis Name Edit A name can be set on an axis. To show the axis name, select Axis Name at the axis name display section in the environment setting screen. Refer to [3.18 Environment Setting [Axis Name Display]] Axis name is shown in the right top of each screen or select axis screen. Even if the axis name is set to be shown, axis number will be shown if there is no axis name setting conducted.
  • Page 148 Information screen opens. Touch [Software version information]. Touch [Edit Axis Name] in Software version information screen. On the right of the Controller core version display is the input area. Character select buttons are shown in the half bottom of the screen.

  • Page 149: Environment Setting

    3.18 Environment Setting You can change the language setting, touch operation sound setting, dim display time setting, data input warning setting, axis name display setting, ripple compensation, position editing password change / PrsProgram edit password change, parameter edit password change, system password change, display setting, time setting and Startup screen setting.
  • Page 150 [Touch tone] You can select whether or not to output a touch tone. Touch [OFF]. A touch tone is not output. Touch [MAX], [MID] or [MIN]. A touch tone is output. Touch [Write the above setting]. The setting will not be changed when you move to another window without touching it.
  • Page 151 [Ripple Compensation] Setting should be conducted whether to have the ripple compensation or not in the monitor window and data monitor window. Touch [Yes] and the setting should be established with ripple compensation. Touch [No] and the setting should be established without ripple compensation.
  • Page 152 [Change Pos Edit Password / Prs Program edit password change] Change the position edit password or Prs Program edit password. In Change Prs Program Edit Password, the display “Position Edit Password” is replaced with “Prs Program Edit Password”, but the way to operate the window should be the same. Touch [Position edit password change] or [Prs Program edit password change].
  • Page 153 [Change Parameter Edit Password] Change the parameter edit password. Touch [Parameter edit password change]. If the system password is not “0000,” the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119.” For how to change the system password, refer to [Change System Password] in the next page.
  • Page 154 [Change System Password] Change the system password. Touch [System password change ]. If the system password is not “0000,” the password entry screen appears. Input the system password that is currently set. Touch [ENT]. The default system password is “5119.” Enter the new system password to change to.
  • Page 155 [Display setting] Adjustment of contrast and brightness of the screen, position tuning for touch panel and LCD screen check can be performed. Touch [Display setting]. Display setting menu window is displayed. Select Display setting menu. Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness].
  • Page 156 Touch panel position calibration A calibration for the position detection of the touch panel is performed. Touch [Touch panel position calibration]. Touch [■] in the order of 1, 2, 3 and 4. The display returns to Display setting menu screen. 3-90 ME0376-10A...

  • Page 157: Lcd Check

    LCD Check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed Touch any point on the screen. White Only is displayed Touch any point on the screen. Black Only is displayed Touch any point on the screen.
  • Page 158 [Time Setting] You can set the time for TB-03 or controller with the calendar function. 1) Time setting for TB-03. Touch [Time]. The time of TB-03 is displayed. Touch [Time edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed.
  • Page 159 The clock setting complete window is shown and the clock in TB-03 gets changed. 2) Time setting for controller with the calendar function. Touch [Time]. TB-03 time is displayed. Touch [Time edit]. You don't need to change the time in the case of setting the time of the TB-03 to the controller.
  • Page 160 Touch [Set as controller clock]. The clock setting complete screen is shown and the clock in the controller gets changed. 3-94 ME0376-10A...
  • Page 161 [Startup screen setting] Setting can be established for the window shown in the screen first after the power is turned on. Also, show / hide can be selected for the icons of Position edit guide, I/O control guide and Easy setting in Menu 1 screen.

  • Page 162: Data Backup

    3.19 Data Backup Data is transferred between the SD memory card in the teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. * For how to operate the press program data, refer to 3.26.4 SD Memory Card (Note) Extensions of the Stored Data •...

  • Page 163: Data Backup Of The Controller

    3.19.1 Data Backup of the Controller The data in the controller is transferred to the SD memory card for backup. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Position data] and touch it.
  • Page 164 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 165: Restore To Controller

    3.19.2 Restore to Controller Data in the SD Memory card is transferred to the controller. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select the data type to transfer to the controller, such as [Position data], and touch it.
  • Page 166 Touch [Transfer]. Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished. Touch [OK].

  • Page 167: Smart Tuning Function

    3.20 Smart Tuning Function With the Smart Tuning Function, the following 2 operations can be performed. 1) Setting of maximum acceleration/deceleration speed considering the indicated transported load and velocity 2) Setting of acceleration/deceleration speed to provide the shortest operation time figured out from the indicated transported load and moving distance (1) Setting of maximum acceleration/deceleration speed considering the indicated transported load and velocity...

  • Page 168: Setting Operation For Max. Acceleration/Deceleration For Indicated

    3.20.1 Setting Operation for Max. Acceleration/Deceleration for Indicated Transported Load and Velocity 1) Basic Information Settings Set the model code, lead, stroke, actuator posture and the payload of the applicable actuator. Touch [Position edit] button. Touch [Tuning setting]. Tuning setting screen opens. Touch ▼...
  • Page 169 2) Way to Handle Smart Tuning Function Set the velocity and carrier load number to the set position number. Select “Automatically Tune Acceleration from Transported Load and Velocity” from the ways for tuning. Select the position to have Smart Tuning Function and touch it.

  • Page 170: Operation To Automatically Set Velocity And Acceleration Speed From

    3.20.2 Operation to Automatically Set Velocity and Acceleration Speed from Moving Distance 1) Basic Information Settings Set the model code, lead, stroke, actuator posture and the payload of the applicable actuator. Touch [Position edit]. Touch [Tuning setting]. Tuning setting screen opens. Touch ▼...
  • Page 171 2) Way to Handle Smart Tuning Function Set the distance and carrier load number to the set position number. Select “Automatically Tune Acceleration from Transported Load and Velocity” from the ways for tuning. Select the position to have Smart Tuning Function and touch it.
  • Page 172 (Position 2 points designation) Select Position 2 points designation. Touch the value on the start position and the numeric key will be shown. Set the Start position. Touch the value on the end position and the numeric key will be shown. Set the End position.

  • Page 173: Maintenance Parts List

    3.21 Maintenance Parts List Information of maintenance components is displayed. Touch [Maintenance parts list] in Menu 2 screen. Maintenance parts list screen opens. 3.21.1 Check Cable Model Number, Controller Parts [Check cable model number] Touch [Check cable model number]. Check model number of motor / encoder cable opens. Touch [←] button and the screen goes back to the previous page.
  • Page 174 [Controller parts] Touch [Controller parts]. The battery list opens. Touch [↑Pr pg], and the screen shifts to the list in the previous window. Touch [↓Nx pg], and the screen shifts to the list in the next screen. Touch [Battery pictures] button. The screen shows the list of battery pictures.

  • Page 175: Schematic Display And Parts List Display

    3.21.2 Schematic Display and Parts List Display [Schematic display] Open Maintenance parts list window. Touch ▼ and ▲ in the series select column to choose the actuator model type. Items to be displayed will differ depending on the selected model type. Touch ▼...

  • Page 176: Easy Programming

    3.22 Easy Programming The easy programming is a test mode same as the position movement. You can set any movement order or set time for pause between movements to perform continuous operation. You can also indicate the number of repeated times. [How to Establish Setting] Set the position number (0 to maximum position number) of the destination to the easy programming input part (step).
  • Page 177 [Driving Easy Programming] Touch the first (on the most left) step of the easy programmng. Input a position number or a timer (T1 to T5) and touch [ENT]. Set the next step and after in the same manner. Set R at the end when it is required to repeat the operation.
  • Page 178 During the operation, the [Start] and the step number in execution turn to blue. To stop operation, touch the [Start] again. Operation stops. Touch the number to execute the program when it is required to set number of repeating. Set the number to repeat and touch [ENT]. Touch [Start] to start operation.
  • Page 179 Touch [Clear], and the set easy program will be all deleted. Caution: When there is an alarm issued due to such a reason as making a mistake in position number indication, go back to Easy programming screen with [ ] button. ←...

  • Page 180: Pulse Train Mode Setting

    3.23 Pulse Train Mode Setting Establish the settings to conduct the pulse-train control. Touch [Pulse train mode setting] in Menu 2 screen. The icon will not be shown for the controllers that are not applicable for the pulse-train control. A message in red will appear if the setting is not done appropriately for the pulse-train control mode.

  • Page 181: Configuration Setting]

    3.23.1 [Configuration setting] First, display the [Configuration setting] screen. Once setting is finished, touch [Next]. [Contents of Display] • Operation mode setting Displays the current operation mode. Confirm that it shows Pulse-Train Control Mode. • Command pulse mode input polarity setting Set the input polarity whether active high or active low.

  • Page 182: Electric Gear Setting]

    3.23.2 [Electric gear setting] Second, display the [Electric gear setting] screen. Once setting is finished, touch [Next]. [Contents of Display] • Master unit pulse output method Select the pulse output system of the host unit whether it is the open collector type or differential (line drive) type. •...

  • Page 183: Feedback Pulse Electric Gear Setting]

    3.23.4 [Feedback Pulse Electric Gear Setting] Lastly, display the [Feedback pulse Electric gear setting] screen. Once setting is finished, touch [Write parameter]. [Contents of Display] • Feedback pulse gear ratio usage select Select whether to have the feedback pulse output and input pulse in equal ratio or to be set individually.

  • Page 184: Offboard Tuning

    3.24 Offboard Tuning Offboard tuning function is a feature established in purpose of calculating the optimum gain considering the payload. By inputting the operational conditions, optimum controlling parameter (each types of gain) settings and cycle time will be figured out. In no controller of offboard tuning function, it does not appear in the off-board tuning icon.

  • Page 185: For Controllers Applicable For Gain Calculation

    3.24.1 For Controllers Applicable for Gain Calculation (such as servomotor type controllers) Setting of controlling parameters (each types of gain) and cycle time calculation are available. Touch [Offboard tuning] in Menu 2 screen. Offboard tuning window is displayed. Select and input the following items and touch [Next]. •...
  • Page 186 Select either “Base Control width” or “Simple Tuning” in the tuning method. Base Control It is suitable when it is required to Width calculate the gain automatically considering the payload, but not necessary to increase the responsiveness. Simple Tuning It is suitable when it is required to calculate the gain automatically considering the payload, and also to increase the responsiveness.
  • Page 187 Select either velocity (mm/s) or drive distance (mm) to show its graph. (Values displayed on the left) The graph for current (%) will be displayed at the same time. (Values displayed on the right) Touch [←] button to return to the offboard tuning screen. [Window Setting Buttons] : Touch it to slide the displayed : Touch it to enlarge the scale of the...

  • Page 188: For Controllers Not Applicable For Gain Calculation

    3.24.2 For Controllers Not Applicable for Gain Calculation (such as pulse motor type controllers) Setting of controlling parameters (each types of gain) cannot be performed, but cycle time calculation is available. Setting of controlling parameters (each types of gain) and cycle time calculation are available. Touch [Offboard tuning] in Menu 2 screen.
  • Page 189 Touch [Calculation]. Cycle time is calculated and displayed. Item name Unit Posit. time Cycle time (include pause time) Touch [Graph], and the graph of the cycle time will be displayed. Select either velocity (mm/s) or drive distance (mm) to show its graph.

  • Page 190: Servo Monitor

    3.25 Servo Monitor The actual operation status of the actuator is displayed in a waveform. It is available to record the displayed data. Caution: As ACON-C, PCON-C, SCON-C, SCON-CAL, ERC2, RACON and RPCON are not equipped with the servomotor features, there will be no servo monitor icons displayed.
  • Page 191 After confirming the channel setting, touch [Start Monitoring] to start monitoring. To have it in standby status for triggering, touch [Trigger]. Caution: Moving to another window during monitoring or trigger standby, the status of monitoring and trigger standby will be cancelled. ■...

  • Page 192: Servo Monitor (Waveform Display) Screen

    3.25.1 Servo Monitor (Waveform Display) Screen Display Setting Other Displays Buttons [Refer to 3.25.1.4] [Refer to 3.25.1.2] Channel Settings [Refer to 3.25.1.1] Waveform Display Area Monitor Operation Buttons [Refer to 3.25.1.3] Other Displays [Refer to 3.25.1.4] Display Setting Buttons [Refer to 3.25.1.2] 3.25.1.1 Channel Settings Select an item to be monitored in channel settings.
  • Page 193 3.25.1.2 Display Setting Buttons : Touch it to enlarge the scale of the graph in vertical axis. : Touch it to reduce the scale of the graph in vertical axis : Touch it to enlarge the scale of the graph in horizontal axis : Touch it to reduce the scale of the graph in horizontal axis : Touch it to initialize the scale of the graph.

  • Page 194: Sampling Period Setting

    3.25.2 Sampling Period Setting Press [Details] button in the servo monitor (waveform display) screen to show this screen. Sampling period set. and continuous monitoring available time display can be conducted. There are some models that setting of the Sampling period set. cannot be conducted, and only display of the current Sampling period set.

  • Page 195: Trigger Setting

    3.25.3 Trigger Setting Trigger setting is available on ACON-CB/CYB/PLB/POB, DCON-CB/CYB/PLB/POB, PCON-CB/CBP/CYB/PLB/POB, SCON-CB, SCON2, MCON and RCP6S. (Same for Safety Category Complied Type) Press [Details] button in the servo monitor (waveform display) screen to show this screen. Left of the screen, for purposes of explanation, it displays all of the configuration items.
  • Page 196 3.25.3.2 When Conducting Trigger Setting with Input and Output Signals Indicate the condition to start monitoring with the input or output signal (1 bit) assigned to the operation mode for each controller. Select either of “PIO Function Input Assignment (Bit)” or “PIO Function Output Assignment (Bit)”...
  • Page 197 3.25.3.3 When Having Trigger Setting with Timer The condition to start monitoring is indicated by day and time. Select “Time” in Data Type. The item setting for Year/Month/Day, Time gets displayed. In the item setting, Year/Month/Day, Time when the screen was transited to the servo monitor window gets displayed.

  • Page 198: Operation To Save Data

    3.25.4 Operation to Save Data 3.25.4.1 How to Save Waveform Data Insert a SD memory card. Touch [Save] while monitoring is stopped. The file name indication screen opens. Input a file name and touch [ENT]. Touch [Save]. The file name confirmation screen pops up. Touch [Yes].
  • Page 199 3.25.4.2 To Obtain Screenshot It is not available to obtain a screenshot while in monitoring. Stop monitoring first, and then obtain a screenshot. (For detail of operation, refer to 10.1 Screenshot) 3-133 ME0376-10A...

  • Page 200: Press Program

    3.26 Press Program Operation of controller in the servo pressing type should be conducted in windows for pressing program. • SCON-CB Controller Servo Pressing Type ... Applicable in Ver. 1.40 and later • SCON2 Controller Servo Pressing Type ..Applicable in Ver. 4.10 and later The pressing program is to be used instead of the position data in the servo press type.

  • Page 201: Press Program Monitor

    3.26.1 Press Program Monitor 3.26.1.1 Press Program Monitor Screen Touch [Monitor] on the Menu 1 screen. It shows the I/O status and current position of the connected controller. 1 to 14 17 to 21 15, 16 Press program Monitor Screen Button List Botton Name Explanations Data monitor...
  • Page 202 Press Program Monitor Screen Display List Name Explanations Servo The servo status is shown. ON is lit. OFF is unlit. The home return status is shown. Homing Lit, if home return has completed. It shows the status of stop. It is on when it is stopped. It turns Stop off when the stop condition is released.
  • Page 203 3.26.1.2 Data Monitor Screen Touch [Data Monitor] button in the pressing program monitor window. 1 to 14 17 to 24 15, 16 Press Program Data Monitor Screen Display List Name Explanations Servo The servo status is shown. ON is lit. OFF is unlit. The home return status is shown.
  • Page 204 Name Explanations It shows the rate of the feedback current to the rated value. Feedbk. Current Rate The current value will be shown if touching the feedback current rate. The command current is shown. Command Current The current rate will be shown if touching the command Value current value.
  • Page 205 3.26.1.3 Input Signals Glossary Touch [Input Signals] button in the pressing program monitor window. Touch [Glossary] in each item and you can check the details of features. 3.26.1.4 Output Signals Glossary Touch [Output Signals] button in the pressing program monitor window. Touch [Glossary] in each item and you can check the details of features.

  • Page 206: Press Program Edit

    3.26.2 Press Program Edit 3.26.2.1 Press Program Select Screen Touch [Press program edit] on the Menu 1 screen. It is a window to select, copy and delete the saved pressing programs. 1, 2 Press Program Select Screen Button List Botton Name Explanations It shows the individual edit window for the selected pressing Press Program No.
  • Page 207 3.26.2.2 Press Program Edit Screen Touch a button for the pressing program number to be edited in the pressing program select window. Pressing program setting can be performed. Press Program Select Screen Button List Botton Name Explanations Select each tab and the input display can be switched over. If any change is made in a tab, the name of the tab gets Tab Select displayed in red.
  • Page 208 Press Program Select Screen Display List Name Explanations Program No. It shows the pressing program number which is currently in edit. It shows the name and the arrow of the control stage which is currently in edit in red. It shows the name and the arrow of the control stage in gray Figure of Control when each control stage is inactivated.
  • Page 209 Information for Each Tab (1) Overall : Touch [Overall] tab. Press Program Select Screen [Overall] tab Setting List Name Explanations Prg. Home (mm) The program home position can be input. The pressing program number to be executed next can be input. Linked Prg.
  • Page 210 Button List Press Program Select Screen [Overall] tab Botton Name Explanations Select if acceleration and deceleration setting should be conducted at once. Lump-sum Accel. If “Lump-sum Accel. Setting” button is selected, acceleration and Setting deceleration can be input. If “Lump-sum Accel. Setting” button is not selected, acceleration and deceleration input box will not be displayed.
  • Page 211 (2) Approach : Touch [1. Approach] tab. Press Program Select Screen [Approach] tab Setting List Name Explanations Setting should be established whether to perform the approaching operation. Approaching Valid / Put a check mark to activate it. Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 212 (3) Search : Touch [2. Search] tab. Press Program Select Screen [Search] tab Setting List Name Explanations Setting should be established whether to perform the searching operation. Put a check mark to activate it. Search Valid / Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 213 (4) Press : Touch [3. Press] tab. Press Program Select Screen [Press] tab Setting List Name Explanations Vel (mm/s) Velocity of the pressurizing operation can be input. Acceleration and deceleration of the pressurizing operation can be input. The setting should basically be made within the range of the rated value stated in the catalog.
  • Page 214 Name Explanations The load to be targeted in pressurizing operation can be input in Target Incremental incremental value from the pressurizing operation start. Load (N) * It should be displayed when “8: Force Control / Incremental Load Stop” in the pressurizing operation mode is selected. The position to finish the pressurizing operation can be input.
  • Page 215 (5) Deprs : Touch [4. Deprs] tab. Press Program Select Screen [Deprs] tab Setting List Name Explanations Setting should be established whether to perform the deceleration operation. Put a check mark to activate it. Deprs Valid / Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 216 (6) Return : Touch [5. Return] tab. Press Program Select Screen [Return] tab Setting List Name Explanations Setting should be established whether to perform the return operation. Put a check mark to activate it. Return Valid / Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 217 (7) Jdg. : Touch [Jdg.] tab. Pos. jdg. Type : Pos. Dist. 3-151 ME0376-10A...
  • Page 218 Press Program Select Screen [Jdg.] tab Setting List Name Explanations Position judgment method can be set. Pos. Jdg. Type Select “Position” to make the judgment made with position, and “Distance” with distance. The upper limit for the position judgement can be input. Pos.
  • Page 219 3.26.2.3 Press Program Copy Copy of a saved pressing program can be made. Check the program number to make a copy from and the domain number to make a copy to in the pressing program select window. Touch [Copy]. The press program copy screen appears. Input the number to copy from and the number to copy to.
  • Page 220 3.26.2.4 Erasing Pressing Programs (1) How to Delete All Pressing Programs at Once Touch [All clear] on the press program edit screen. The press program all clear confirmation screen appears. Touch [Yes]. To cancel the clear all, touch [No]. Return to the press program edit scrren. (2) How to Delete Pressing Program Individually Touch the pressing program numbers that you would like to delete in the pressing program select window.

  • Page 221: Press Program Test Run

    3.26.3 Press Program Test Run Touch [Test run] in Menu 1 window. Press Program Test run Menu Screen Button List Botton Name Explanations It shows the window for JOG / Inching. Jog inching [Refer to 3.26.3.1] Press Program It shows the pressing program operation window. Operation [Refer to 3.26.3.2] It shows the direct numerical command movement window.
  • Page 222 Press Program Jog Inching Screen Button List Name Explanations Touch [Servo] while the servo is off to turn the servo on for an axis and turn on the status display. If touching [Servo] while the Servo servo is on, the servo for an axis will turn off and the status display turns off.
  • Page 223 Press Program Jog Inching Screen Display List Botton Name Explanations The loadcell calibration status is shown. Calibration It turns on if calibration has been completed. Cur. pos. The current position is shown. Cru. vel. The current speed is shown. Current load The current load is shown.
  • Page 224 3.26.3.2 Press Program Operation Screen A pressing program can be indicated and made executed. Touch [Run Pressing Program] in the pressing program test run menu window. Or, touch [Test Run] in the pressing program edit window. Press Program Operation Screen Button List Botton Name Explanations Touch [Servo] while the servo is off to turn the servo on for an...
  • Page 225 Botton Name Explanations It performs the operation in the control stage [1. Approaching] and [2. Searching] and stops an axis. Touch [Prg Start] while [Searching Stop] is selected, and an axis gets in the searching stop status, and gets in the normal execution when it is not selected.
  • Page 226 3.26.3.3 Press Program Operation (Graph) Screen Pressing program and servo monitoring can be conducted at the same time. (2) Monitoring Start Type Touch [TrialRun w/Graph] in the pressing program test run window. (1) Channel Setting (4) Press Program Operation (1) Channel Setting Select the items to monitor in the channel setting.
  • Page 227 (2) Monitoring Start Type List of Monitoring Start Method Item Name Explanations Prg. Start Sequential Monitoring starts at the same time as a program starts. Normal Monitoring Touch [Start], and monitoring starts. Monitoring starts with a method indicated in the trigger setting in the Trigger detail setting window.
  • Page 228 3.26.3.4 Direct Move Screen Indicate the target position and velocity directly to make an operation. Touch [Direct move] in the pressing program test run menu window. 1 to 10 Press Program Direct Move Screen Button List Botton Name Explanations Touch [Servo] while the servo is off to turn the servo on for an axis and turn on the status display.
  • Page 229 Press Program Direct Move Screen Status Display List Name Explanations The loadcell calibration status is shown. Calibration It turns on if calibration has been completed. Cur. pos. The current position is shown. Cur. vel. The current speed is shown. Current load The current load is shown.

  • Page 230: Sd Memory Card

    3.26.4 SD Memory Card Data is transferred between the SD memory card in the teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. (Note) Extensions of the Stored Data •...
  • Page 231 3.26.4.1 Press Program Save Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Press program] and touch it. (Multiple selection available) The data type been selected will be shown in light blue.
  • Page 232 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.
  • Page 233 3.26.4.2 Press Program Transfer Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select [Press Program] and touch [Transfer]. (Multiple selection available) Touch [Yes]. If [No] is touched, the screen goes back to the data backup screen.
  • Page 234 (1) Transfer of All Press Programs Select All Press programs. Touch [Select]. Touch [Yes]. Touch [No], and the screen goes back to the pressing program transfer format select window. A window stating transferring data will be displayed. A message telling data transfer is completed will show up. The data transfer to a controller has now been completed.
  • Page 235 (2) Transfer of Individual Press Programs Select Individual Press ProgramNo.. Touch Individual Press ProgramNo.. The numeric keys will appear. Input the input range and touch [ENT]. Touch [Select]. Touch [↑PrvPrg] and [↓NextPrg] to select a pressing program to be transferred. Touch [Transfer].
  • Page 236 A pressurizing operation mode and a program comment will be displayed if a pressing program has already been registered. Select the pressing program number already registered, and this window will be shown. Touch [Yes] if overwriting data. Touch [No], and the screen goes back to the previous destination pressing program number select window.

  • Page 237: Drive Recorder Feature

    3.27 Drive Recorder Feature It is a feature dedicated for SCON2 controllers. The drive recorder feature is a feature to support root cause analysis and quick recovery by recording behaviors of an actuator when an alarm is generated. This feature should be categorized into two functions as stated below. 1) Graph Display Function Saving the operation data for several tens of seconds before and after generation of an alarm and shows it in a graph.
  • Page 238 Drive Recorder Screen Setting Display Items Display Setting [Refer to 3.25.1.1] Buttons [Refer to3.27.1.3] Channel Settings [Refer to 3.25.1.2] Waveform Display Area Setting Display Items [Refer to 3.25.1.1] Display Setting Buttons [Refer to 3.27.1.4] Save Button [Refer to3.27.1.5] 3.27.1.1 Setting Display Items ...
  • Page 239 3.27.1.3 Display Setting Buttons : Touch it to enlarge the scale of the graph in vertical axis. : Touch it to reduce the scale of the graph in vertical axis. : Touch it to enlarge the scale of the graph in horizontal axis. : Touch it to reduce the scale of the graph in horizontal axis.
  • Page 240 How to Save Drive Recorder Data Insert a Secure Digital memory card. Touch [Save] while monitoring is stopped. The file name indication screen opens. Input a file name and touch [ENT]. Touch [Save]. The file name confirmation screen pops up. Touch [Yes].

  • Page 241: Data Display Feature At Alarm Generation (Data At Occurrence)

    3.27.2 Data Display Feature at Alarm Generation (Data at Occurrence) Display of Data at Occurrence Touch [Alarm list] in the Menu 1 screen. An alarm list of a controller should be displayed. Touch [No.] on an alarm that you would like to check. The alarm display screen should be displayed.
  • Page 242 3-176 ME0376-10A...

  • Page 243: Operation Of Sep Related Controllers

    Operation of SEP Related Controllers SEP related controllers: ASEP, PSEP, DSEP, MSEP 4.1 Transition of Operating States The language can be changed by following the steps below. For the operations after the language change, please refer to the instruction manual written in each language.

  • Page 244: Operating Menu

    4.2 Operating Menu Transition of operating states when the TB-03 is connected to a SEP related controller is shown. Operation SEP Menu Sub Menu Sub Menu Operation Window Display of Data display of input and output I/O, velocity, etc. conditions of Monitor Monitor Window input and...
  • Page 245 Operation SEP Menu Sub Menu Sub Menu Operation Window Initial Setting Password input Operation mode (single solenoid, double Operation mode MENU 5119 (at delivery) solenoid, etc.) settings for operation patterns (single solenoid, 4.11 Operation Mode Password double solenoid, Initial Set I/O Setting Setting Window Input...

  • Page 246: Initial Screen

    4.3 Initial Screen When the power is turned on, the IAI logo is displayed and then the version information is displayed. If multiple units are connected, the axis select screen appears. This screen is displayed when the enable function parameter of the controller is set to “Enable.”...

  • Page 247: Initial Setting

    4.4 Initial Setting When the power is turned on for the first time after the delivery of the controller, the initial setting screen will appear. • Select [Yes], and the display will change to the I/O setting screen where you can set the operation pattern (PIO pattern).

  • Page 248: Changing Operating Axis

    4.5 Changing Operating Axis If multiple controllers are connected to the communication line, the axis selection screen appears. This screen also appears when [Change ax.] is touched on the menu screen. If only one controller is connected, you need not select an axis. Select and touch the axis you want to connect this teaching pendant to.

  • Page 249: Menu Selection

    4.6 Menu Selection SEP menu The SEP menu has seven items. Select and touch one of them. The screen changes to the one corresponding to the menu item you have touched. Menu list • Monitor Display the controller status. [Refer to 4.7, “Monitor.”] •...

  • Page 250: Monitor

    4.7 Monitor The current position, speed, electrical current and system I/O statuses of the controller are displayed. Touch [Monitor] on the SEP menu screen. The servo status is indicated. The operation pattern is The home return status is indicated. indicated. The axis position is indicated.
  • Page 251 I/O display on monitor screen PIO pattern Displayed item Operation mode IN3 (input)/OUT3 (output) IN2 (input)/OUT2 (output) IN1 (input)/OUT1 (output) IN0 (input)/OUT0 (output) Standard Input ST0 (move signal) movement SON (servo ON signal) *1 RES (reset signal) *STP (pause signal) between 2 LS1 (forward end position LS0 (backward end position...

  • Page 252: Information

    4.8 Information The operation pattern, version and other information is displayed. Touch [Information] on the SEP menu screen. The information selection screen appears. Touch the screen you want to display. Touch [Menu] to return to the SEP menu screen. [Current Setup] You can confirm the operation pattern, operation mode and other information currently set.
  • Page 253 [Product] You can check the serial number and other manufacturing information. [Inquiry] You can check how to contact IAI. 4-11 ME0376-10A...

  • Page 254: Alarm List

    4.9 Alarm List A list of alarms that may generate after the controller power is turned on is shown. [For alarm details, refer to 9. “Error Display.”] Touch [Alarm list] on the SEP menu screen. The controller's alarm list appears. Controller without the calendar function Touching [↓] displays the list of the next screen.
  • Page 255 Controller with the calendar function Touching [↑] displays the list of the previous screen. Touching [↓] displays the list of the next screen. Touching [Clear] clears all alarm details. (Note) PowerUP No Error indicates that the controller power was turned on. The occurrence time corresponds to the time each alarm occurred.

  • Page 256: Position Setting (Setting Of Position-Related Data, Jog/Inching Operation)

    4.10 Position Setting (Setting of Position-related Data, Jog/Inching Operation) Position-related data, such as position, push power and push band, are set. You can move the axis by jogging or inching. Touch [Position setting] on the SEP menu screen. If the position data edit password is not “0000,” the password entry screen appears. Enter a password and touch [ENT].

  • Page 257: Position Data

    Touching a desired position displays the screen for setting the target position/speed for the position you have touched. Set the position, speed, push power, push band, acceleration and deceleration. Touch [Menu] to return to the SEP menu screen. You can perform jog operation on this setting screen. [1] Position data Set position data with which to operate the actuator.
  • Page 258 If this is the case, the tact time can be reduced, so contact IAI. When contacting IAI, tell us the weight, shape and installation method of your work part and installation condition (horizontal/vertical) of your actuator.
  • Page 259 Position at which the load is contacted and completion of push-motion operation is deemed complete Speed Load Push band If CON method pressing in Fieldbus Type of MSEP Controllers is selected, the maximum pressing amount in the pressing operation from the target position is defined in Position Mode. While considering the mechanical inconsistency of the work piece, set the positioning band so the positioning would not end before the work piece gets pressed towards the target.
  • Page 260 [Auto servo OFF] The servo will turn off automatically upon elapse of a specified period after completion of positioning. When the next positioning command is issued, the servo turns on automatically and positioning is performed. Since no holding current flows while the motor is at standstill, power consumption can be reduced.

  • Page 261: Basic Operation

    [8] Speed Chg Pos    Set the position at which to switch the speed while the actuator is moving to the forward end position or backward end position. [9] Speed Chg Vel    Set the speed to change to. To change the position data for operation pattern (PIO pattern) 2, set the new position data for forward end or backward end, in addition to the current position data for forward end position or backward end position.
  • Page 262 [Jog operation] You can acquire position data via jogging operation. Operation on the jog screen • [Jog-], [Jog+] : The axis jogs while each button is touched. [Jog-] moves the axis in the negative direction, while [Jog+] moves the axis in the positive direction.
  • Page 263 [Inching operation] You can acquire position data via inching operation. Operation on the jog screen • [Inching-], [Inching+] : Touching each button once moves the axis by inching. [Inching-] moves the actuator in the negative direction. [Inching+] moves the actuator in the positive direction. •...
  • Page 264 [3] Examples of position setting operations Respective operations are explained by giving specific examples. 1) Setting of position, speed, acceleration and deceleration An example of operation mode 0 (standard) is explained. Set positions to move the actuator back and forth between 10.0 mm and 100.0 mm. Forward end position: 100.0 mm, backward end position: 10.0 mm, back-and-forth speed: 50 mm/sec, back-and-forth acceleration: 0.3 G, back-and-forth deceleration: 0.3 G Operation...
  • Page 265 Operation Screen Remarks Touch the value in Vel. Touch [Menu] to return to the The numeric keypad appears. position setting screen. Touch [5] and [0], and touch [ENT]. 50.00 is shown in Vel. Touch [Menu] to return to the position setting screen. Touch the value in Touch [Menu] to return to the Acceleration.
  • Page 266 Operation Screen Remarks Touch [Menu]. Set the position, acceleration Touch [Menu] to return to the and deceleration relating to SEP menu screen. the forward end position. Touch [Forward position]. The display switches to the Touch [Menu] to return to the forward end screen.
  • Page 267 Operation Screen Remarks Touch the value in Touch [Menu] to return to the Acceleration. position setting screen. The numeric keypad appears. Touch [0], [.] and [3], and touch [ENT]. 0.30 is shown in Acceleration. Touch [Menu] to return to the position setting screen.
  • Page 268 2) Direct teaching (Manually move the slider to the target position and then acquire the achieved position (current position) as the forward end position or backward end position) An example of operation mode 0 (standard movement between 2 points) is explained. How to acquire the current position, 50.0 mm, as the backward end position is explained.
  • Page 269 Operation Screen Remarks Touch [Yes]. Touch [Menu]. 50.00 is shown in Pos. Touch [Menu] to return to the It is now confirmed that the position setting screen. position data has been acquired. Touch [Menu]. Touch [Menu] to return to the position setting screen.
  • Page 270 3) Jog (Use the arrow keys [Jog-] and [Jog+] to jog the actuator to the target position and then acquire the achieved position (current position) as the forward end position or backward end position). An example of operation mode 0 (standard movement between 2 points) is explained. How to acquire the current position, 80.0 mm, as the backward end position is explained.
  • Page 271 Operation Screen Remarks Use [Jog-] and [Jog+] to move the slider or rod to the target position of 80.0 mm. Touch [Teach]. Touch [Yes]. Touch [Menu]. 80.00 is shown in Pos. Touch [Menu] to return to the It is now confirmed that the position setting screen.
  • Page 272 4) Inching (Use the arrow keys [Inching-] and [Inching+] to inch the actuator to the target position and then acquire the achieved position (current position) as the forward end position or backward end position). An example of operation mode 0 (standard movement between 2 points) is explained. How to acquire the current position, 30.0 mm, as the backward end position is explained.
  • Page 273 Operation Screen Remarks Touch [Change vel] and set a desired inching distance. Use [Inching-] and [Inching+] to move the slider or rod to the target position of 30.0 Touch [Teach]. Touch [Yes]. Touch [Menu]. 30.00 is shown in Pos. Touch [Menu] to return to the It is now confirmed that the position setting screen.
  • Page 274 Operation Screen Remarks Touch [Menu] to return to the SEP menu screen. 4-32 ME0376-10A...
  • Page 275 5) Setting of push-motion operation (push froce, push band) An example of operation mode 0 (standard movement between 2 points) is explained. An example of push-motion operation at the backward end is explained. Push force: 50%, push band: 5.0 mm Operation Screen Remarks...
  • Page 276 Operation Screen Remarks 5.00 is shown in Push band. Touch [Menu] to return to the position setting screen. Touch [Menu]. Touch [Menu] to return to the position setting screen. Touch [Menu] to return to the SEP menu screen. 4-34 ME0376-10A...
  • Page 277 6) Setting of ecology function (automatic servo OFF function) An example of operation mode 0 (standard) is explained. How to turn off the servo automatically 5.0 seconds after stopping is explained. Operation Screen Remarks On the SEP menu screen: Touch [Initial setting]. Set a desired automatic servo OFF delay time.
  • Page 278 Operation Screen Remarks 5 is shown. Touch [Menu]. Touch [Yes]. Touch [No], and the new setting will not be reflected in the controller until the power is reconnected. The controller is restarted and the SEP menu screen will appear. Touch [Position setting]. If the position data edit You can set a position data password is other than...
  • Page 279 Operation Screen Remarks Touch [ON]. Touch [Menu] to return to the position setting screen. Touch [Menu]. Touch [Menu] to return to the SEP menu screen. Set the ecology function at Touch [Menu] to return to the the forward end position. SEP menu screen.

  • Page 280: I/O Setting (Setting Of Operation Parameters, Etc.)

    4.11 I/O Setting (Setting of Operation Parameters, Etc.) You can select an operation pattern (PIO pattern) (0 to 5), set an operation mode (single solenoid, double solenoid), etc. Touch [Initial setting] on the SEP menu screen. Touch [I/O setting] Touch [Menu] to return to the SEP menu screen. If the system password is other than ‘0000’, the password entry screen appears.
  • Page 281 The screen corresponding to the selected operation pattern appears. Operation pattern 0 (standard movement between 2 points), operation pattern 1 (change travel speed), operation pattern 2 (change position data) Next Operation pattern 3 (movement by 2 inputs among 3 points), operation pattern 4 (movement by 3 inputs among 3 points) Next Operation pattern 5 (continuous back-and-forth operation)

  • Page 282: Setting Item

    Setting item Intermediate Double Pause Control Operation position OUT2, Home solenoid Signal Servo OUT3 DO signal mode Movement OUT3 return type *STP method Operation pattern Single Limit switch HEND,*ALM/ solenoid/ Both OFF/ Level/ Not used/ Non-use/ *ALM/ MANU/ SV,*ALM/ double Both ON Edge Control...
  • Page 283 Operation pattern Equivalent air cylinder circuits are shown for your reference. Motorized cylinder connection Operation pattern Description Air cylinder circuit (reference) method PIO pattern 0 The actuator can be moved Single solenoid type between two points using the (Standard movement same control you normally Motorized cylinder between 2 points)
  • Page 284 Operation pattern Equivalent air cylinder circuits are shown for your reference. Motorized cylinder connection Operation pattern Description Air cylinder circuit (reference) method PIO pattern 2 The actuator can be moved Motorized cylinder Single solenoid type between two points using the (Movement between same control you normally Air cylinder...
  • Page 285 [1] Types of I/O setting (setting of operation parameters, etc.) [Operation mode] Select either the single-solenoid operation mode or double-solenoid operation mode. [Intermediate move method] Select whether to move to the intermediate position with both ST0 and ST1 turned ON, or OFF, when operation pattern 3 is set.

  • Page 286: Basic Operation

    [2] Basic operation The setting method is explained using an example of operation pattern 0. Touch [0] and touch [OK]. Touch [Menu] to return to the initial setting menu screen. Select and touch either [Single] or [Double]. Touch [Menu] to return to the initial setting menu screen. Hereafter, set one by one the items denoted by a O in the table of setting items in 4.11.
  • Page 287 When the setting is complete, touch [Complete]. Touch [Back] to return to the previous screen. Touch [Menu] to return to the initial setting menu screen. All settings you have made under the selected operation pattern become invalid. Touch [Yes]. Touch [No] to return to the operation pattern selection screen.
  • Page 288 [3] Examples of I/O setting operations Respective operations are explained by giving specific examples. Example of operation mode 0 (standard movement between 2 points) Set as follows: Operation mode Single solenoid Use of pause command (*STP) Not used Control Servo Control OUT2, OUT3 output signals OUT2 HEND, OUT3 *ALM...
  • Page 289 Operation Screen Remarks Touch [Control]. Touch [Menu] to return to the Servo control is selected. initial setting menu screen. Touch [Not used]. Touch [Menu] to return to the Non-use of pause command initial setting menu screen. (*STP) is selected. Touch [Next]. Touch [AUTO].
  • Page 290 Operation Screen Remarks Touch [Yes]. Touch [No] to return to the operation pattern selection screen. All settings you have made under the selected operation pattern become invalid. Touch [Yes]. The controller does not operate according to the operation pattern settings you have made until restarted.

  • Page 291: Parameters

    4.12 Parameters (Parameter data editing, Ax. No. set., Parameter initial., System password) Parameters and axis number are set. You can change the system password or reset the parameters to their factory default settings. Touch [Initial setting] on the SEP menu screen. Touch [Parameter].
  • Page 292 The screen corresponding to the selected menu item appears. • Parameter edit: You can set 36 types of parameters. • Axis No. setting: Set the axis number. • Initial parameter: You can reset the parameters to their factory settings (initialize the parameters).
  • Page 293 [1] Types of parameter editing For details on each parameter, refer to the instruction manual for your ASEP/PSEP/DSEP controller or MSEP controller. No.1 (Default positioning band) Set the positioning band. No.2 (Jog speed) Set the speed of jog operation. No.3 (Servo gain number) Set the servo gain number that determines the response of position control loops in servo control.
  • Page 294 No.11 (Stop mode) Displayed for PSEP, MSEP (for pulse motor) controllers Set whether to implement servo stop based on the full servo control method or complete stop without servo control when the actuator stops. (Note) When this parameter is changed, the new setting will not be reflected until the position data is written to the controller again.
  • Page 295 No.21 (Zone boundary 1 + side) Set + side of the area in which the zone signal (ZONE 1) is turned ON. No.22 (Zone boundary 1 - side) Set - side of the area in which the zone signal (ZONE 1) is turned ON. No.23 (Zone boundary 2 + side) Set + side of the area in which the zone signal (ZONE 2) is turned ON.
  • Page 296 No.33 (Enabled/disabled axis selection) If you want to operate fewer axes than you bought, by setting this parameter disabled, the axis is considered as disabled and the alarm does not occur. You can connect and operate only specific axes when starting up, or set them for expansion in future.
  • Page 297 [2] Basic operation Set parameters. [Parameter] Touch [↑] to return to the previous screen. Touch [↓] to move to the next screen. Three screens are available, including one showing the default positioning band and others used to edit position data and password. Touch [Menu] to return to the parameter menu screen.
  • Page 298 Touch [Yes]. The controller is restarted. The controller operates according to the operation pattern settings you have made. The display returns to the initial setting screen. Touch [No], and the controller will not operate according to the operation pattern parameters you have set until restarted.
  • Page 299 [Axis No. setting] Axis number is set. When the numeric keypad appears, enter a desired value and then touch [ENT]. You can set a value between 0 and 15. Touch [Execute]. In this example, 15 is set. [Initial parameter] The parameters are reset to their factory default settings. Touch [Yes].
  • Page 300 [System password change] Change the system password. Enter the new system password to change to. If you do not set the system password, enter 0000. Touch [ENT]. Touch [Change]. The system password changes. Touch [OK] to return to the parameter menu screen. 4-58 ME0376-10A...

  • Page 301: Test (I/O Tests, Operation Tests For Axis Movement)

    4.13 Test (I/O Tests, Operation Tests for Axis Movement) You can perform I/O tests and operation tests for axis movement. Touch [Initial setting] on the SEP menu screen. Touch [Test]. Touch [Menu] to return to the SEP menu screen. Select and touch either [I/O test] or [Test oper.]. •...
  • Page 302 • Pos Test: Operation tests for axis movement can be performed. The screen corresponding to the selected operation pattern appears. Operation pattern 0 Operation pattern 1 (standard movement between 2 points) (change travel speed) Operation pattern 2 Operation pattern 3 (change position data) (movement by 2 inputs among 3 points) Operation pattern 4...
  • Page 303 [1] Basic operation [I/O test] ON/OFF of input signals can be monitored. The output signals OUT0 to OUT3 can be forcibly output by touching each signal. Touch [Menu] to return to the test menu screen. [Test operation] The operating method is explained using an example of operation pattern 0. The current axis position is indicated.
  • Page 304 The settings of operation pattern 5 (continuous back-and-forth operation) vary partially from other operation patterns. The current axis position is indicated. The axis speed is indicated. The electric rated current ratio/current value of the axis is indicated by a percentage of the rating. The back-and-forth operation times of the axis is indicated.

  • Page 305: Environment Setting

    4.14 Environment Setting You can set the language, touch operation sound, auto monitor function, sleeping time, data input warning, display and time. Touch [Initial setting] on the SEP menu screen. Touch [Env. set.]. Touch [Menu] to return to the SEP menu screen. The environment setting screen appears.
  • Page 306 [1] Basic operation • Language setting: Select a language to display. Display for Japanese/English/Chinese languages setting change Touch a desired language ([English] etc.). Touch [Write]. (Note) If writing is not conducted, the setting will go back to those before making a change when moving to another screen.
  • Page 307 • Data input alarm: The warning can be output when a value less than the minimum speed and a value exceeding the rated acceleration/deceleration speed are entered in the position data. Note that the value is entered even if the warning occurs.
  • Page 308 ●Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness]. Contrast adjustment Touch [–] and [+] under Contrast to adjust the contrast of the screen. Brightness adjustment Touch [–] and [+] under Brightness to adjust the brightness of the screen.
  • Page 309 ●LCD check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
  • Page 310 [Time setting] Time setting can be performed for TB-03 or controller with a calendar function. 1) Time setting for TB-03 Touch [Time]. The TB-03 is displayed. Touch [Time edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed. Numeric keys are displayed.
  • Page 311 The time of the TB-03 is changed. Touching [Back] can go back to the controller time setting screen. Touching [Inquiry] displays the inquiry screen. 2) Time setting for controller with a calendar function Touch [Time]. The time of TB-03 is displayed. Touch [Time edit].
  • Page 312 Touch [Set as controller clock]. The time of the controller is changed. Touch [Back] to return to the teaching time setting screen. Touch [Inquiry] to display the inquiry screen. 4-70 ME0376-10A...

  • Page 313: Data Backup

    4.15 Data Backup Data is transferred between the SD memory card in the teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. (Note) Extensions of the Stored Data •...

  • Page 314: Data Backup Of The Controller

    4.15.1 Data Backup of the Controller The data in the controller is transferred to the SD memory card for backup. Touch [Data backup] on the SEP Menu screen. A screen for data transfer appears. Touch [Backup]. Select the data type for the backup such as [Position data] and touch it.
  • Page 315 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 316: Restore To Controller

    4.15.2 Restore to Controller Data in the SD card is transferred to the controller. Touch [Data backup] on the SEP Menu screen. A window for data transfer appears. Touch [Restore]. Select the data type to transfer to the controller, such as [Position data], and touch it.
  • Page 317 Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished.
  • Page 318 4-76 ME0376-10A...

  • Page 319: Operation Of Mec Related Controllers

    Operation of MEC Related Controllers MEC related controllers: PMEC, AMEC and ERC3 (MEC mode) 5.1 Transition of Operating States The language can be changed by following the steps below. For the operation after the language change, please refer to the instruction manual written in each language Display change from English to Japanese Touch...

  • Page 320: Operating Menu

    5.2 Operating Menu Transition of operating states when the TB-03 is connected to a MEC related controller is shown. Operation SEP Menu Sub Menu Sub Menu Operation Window Password input Operation Pattern 5119 (at delivery) (Two patterns, 2-point stop and 3-point stop) Operation pattern Password Initial...
  • Page 321 Operation SEP Menu Sub Menu Sub Menu Operation Window Display of PIO signal input and output and compulsory output of output signal 5.12 Display of PIO I/O Test I/O Test Window signal input and output, Compulsory output of output Alarm detailed display signal (Display of 8 alarm at once) 5.13...

  • Page 322: Initial Screen

    5.3 Initial Screen When the power is turned on, the IAI logo is displayed and then the version information is displayed. This screen is displayed when the enable function parameter of the controller is set to “Enable.” The menu screen appears.

  • Page 323: Initial Setting

    5.4 Initial Setting When the power is turned on for the first time after the delivery of the controller, the initial setting screen will appear. • Select [Yes], and the display will change to the initial setting screen where you can set the operation pattern.

  • Page 324: Operation Axis Change

    5.5 Operation Axis Change The axis select window is displayed when several units of controllers are connected to the communication line. Also, it can be displayed by touching (Maintenance) → [Change ax.] in the menu screen. It is not necessary to select the axis when only one unit of controller is connected. Select the axis to connect this teaching pendant and touch it.

  • Page 325: Mec Menu Selection

    5.6 MEC Menu Selection MEC menu The MEC menu has six items. Select and touch one of them. The screen changes to the one corresponding to the menu item you have touched. Menu list • Initial setting Set the operation pattern (stopping at 2 points or 3 points). [Refer to 5.7, “Initial Setting.”] •...

  • Page 326: Initial Setting

    5.7 Initial Setting Select whether to stop at 2 points or 3 points. Touch [Initial setting] on the MEC menu screen. The password entry screen appears if the system password is other than ‘0000’. Enter the password and touch [ENT]. The default system password is ‘5119’.
  • Page 327 Touch [OK]. Touch [Menu] to return to the MEC menu screen. All initial settings you have made will be discarded. Touch [Yes]. The controller will restart. After the restart, the controller will operate according to the initial settings you have made. Return to the MEC menu screen.

  • Page 328: Operation Pattern

    Operation Pattern PMEC and AMEC and ERC3 (MEC mode) controllers offer two operation patterns. The table below gives an overview of the Operation specification of each pattern. [For the setting methods, refer to the sections on initial setting and stop position setting.] Air cylinder circuit How to connect motorized Operation...
  • Page 329 [1] Example of initial setting operation The operation is explained using specific examples. Example of stopping at 2 points Set as follows. Operation Screen Remarks Touch [Initial setting] on the MEC menu screen. If the system password is not The default system password ‘0000’, the password entry is ‘5119’.
  • Page 330 Operation Screen Remarks Once the controller has restarted, the MEC menu screen appears. 5-12 ME0376-10A...

  • Page 331: Position Setting

    5.8 Position Setting (Position Data Setting and Manual Axis Operation (Jogging, Inching)) The position, push force, push band and other position data are set. You can move the actuator by jogging or inching. Touch [Position setting] on the MEC menu screen. The password entry screen appears if the position data edit password is other than ‘0000’.
  • Page 332 Touch the position you want to set, and the target position/speed setting screen of the touched position will appear. Set the stop position, velocity, push force, push band, acceleration and deceleration. Touch [Menu] to return to the MEC menu screen. You can select jog operation from this setting screen.
  • Page 333 You can shorten the tact time this way, so contact IAI if you are interested. When contacting IAI, let us know the weight, shape and installation method of the work part as well as installation condition of the actuator (horizontal/vertical).
  • Page 334 [Pushing toward the end point or intermediate point] Approach Velocity Time Push band Start point Start position End point of push (intermediate point) [Pushing toward the start point or intermediate point = Pulling] Return Velocity Time Push band Start point Start position End point (intermediate point)
  • Page 335 [Auto motor power (Auto servo) OFF] The motor power (servo) will turn off automatically upon elapse of a specified period after completion of positioning. When the next positioning command is issued, the motor power (servo) turns on automatically and positioning is performed. Since no holding current flows while the motor is at standstill, power consumption can be reduced.
  • Page 336 [2] Basic operation Touch the value field of each setting item such as position. When the numeric keypad is displayed, enter a desired value and then touch [ENT]. Touch either of Start, End or Int and the screen changes to the corresponding setting window for [Start point], [End point] or [Inter.
  • Page 337 Position loading operation Touch [Teach]. The confirmation screen appears. You can change the position number by touching [↑] / [↓]. Touching [Yes] loads the current position. 5-19 ME0376-10A...
  • Page 338 [3] Example of position setting operation The operation is explained using specific examples. Setting the position, velocity, acceleration and deceleration An example of stopping at 2 points is explained. Positions are set to operate the actuator back and forth between 10.0 mm and 100.0 mm. End point: 100.0 mm, Start point: 10.0 mm Operation Screen...
  • Page 339 Operation Screen Remarks Touch the value field of Touch [Menu] to return to the velocity. When the numeric position setting screen. keypad is displayed, touch [5], [0], and then [ENT]. “50.00” is shown in the Touch [Menu] to return to the velocity field.
  • Page 340 Operation Screen Remarks Touch [Menu]. 13 Set the position relating to the Touch [Menu] to return to the end point, acceleration, and MEC menu screen. deceleration. Touch [End point]. 14 The display switches to the Touch [Menu] to return to the end point screen.
  • Page 341 Operation Screen Remarks Touch the value field of Touch [Menu] to return to the acceleration. position setting screen. When the numeric keypad is displayed, touch [0], [.], [3], and then [ENT]. “0.30” is shown in the Touch [Menu] to return to the acceleration field.
  • Page 342 Manual axis operation (jogging/inching) (Using jog/inch the actuator to the target position, and then loading the achieved position (current position) as the end point or start point) An example of stopping at 2 points is explained. How to load the current position of 80.0 m as the start point is explained. Operation Screen Remarks...
  • Page 343 Operation Screen Remarks Touch [Teach]. Touch [Yes]. “80.00” is shown in the stop position field. This confirms that the position data has been loaded. Touch [Menu]. 10 Return to the position setting Touch [Menu] to return to the screen. MEC menu screen. 5-25 ME0376-10A...
  • Page 344 Direct teaching (Moving the slider by hand to the target position, and then loading the achieved position (current position) as the end point or start point) An example of stopping at 2 points is explained. How to load the current position of 50.00 mm as the start point is explained. Operation Screen Remarks...
  • Page 345 Operation Screen Remarks Touch [Yes]. “50.00” is shown in the stop position field. This confirms that the position data has been loaded. Touch [Menu]. Return to the position setting Touch [Menu] to return to the screen. MEC menu screen. 5-27 ME0376-10A...
  • Page 346 Setting for push-motion operation (push force, push band) An example of stopping at 2 points is explained. In this example, push-motion operation is performed at the start point. Push force: 50%, Push band: 5.0 mm Operation Screen Remarks Touch [Position setting] on the MEC menu screen.
  • Page 347 Operation Screen Remarks “5.00” is shown in the push Touch [Menu] to return to the band field. position setting screen. Touch [Menu]. Touch [Menu] to return to the position setting screen. Touch [Menu] to return to the MEC menu screen. 5-29 ME0376-10A...
  • Page 348 Setting the energy-saving function (auto motor power (auto servo) OFF function) An example of stopping at 2 points is explained. How to automatically turn off the servo in 5.0 seconds after stopping is explained. Operation Screen Remarks Touch on the MEC menu screen.
  • Page 349 Operation Screen Remarks “5” is shown. Touch [Menu]. Touch [Yes]. If you touch [No], the settings you have made will not be reflected until the controller is restarted. 11 The controller is restarted and the MEC menu screen appears. Touch [Position setting]. If the position data edit A position data edit password password is not ‘0000’, the...
  • Page 350 Operation Screen Remarks 14 Touch [Valid]. Touch [Menu] to return to the position setting screen. Touch [Menu]. Touch [Menu] to return to the MEC menu screen. 16 Set the energy-saving function Touch [Menu] to return to the at the end point. MEC menu screen.

  • Page 351: Test Run

    5.9 Test Run You can perform I/O tests and axis movement operation tests. Touch [Test run] on the MEC menu screen. • Operation test: You can perform operation tests of axis movement. A screen corresponding to the operation pattern you have selected appears. The display can be switched between the normal mode and reversed-home mode.
  • Page 352 The operating direction is shown by using an example of stopping at 2 points. The current position of the axis is shown. The velocity of the axis is shown. • Command vel.: Select [10%], [50%] or [100%] as the speed for test run. If the speed set on the position setting screen is 600 mm/s, for example, the test run speed will become 600 mm/s if [100%] is selected, 300 mm/s if [50%] is selected, or 60 mm/s if [10%] is selected.

  • Page 353: Information

    5.10 Information The operation pattern, version and other information are shown. Touch on the MEC menu screen. The information selection screen appears. Touch the screen you want to display. Touch [Menu] to return to the MEC menu screen. [Current Setup] You can check the operation pattern, operation mode and other information currently set.
  • Page 354 [Version/Production information] You can check the version information, etc. [Production information] You can check the serial numbers and other manufacturing information. [Inquiry] You can check the contact information of IAI. 5-36 ME0376-10A...

  • Page 355: Maintenance - Parameters

    5.11 Maintenance – Parameters Set the parameters and axis number. You can change the system password and reset all parameters to their factory defaults. Touch on the MEC menu screen. Touch [Parameter]. Touch [Menu] to return to the MEC menu screen. The password entry screen appears if the system password is other than ‘0000’.
  • Page 356 A screen corresponding to the menu you have selected appears. • Parameter edit : You can set 24 parameters. • Initial parameter : You can reset all parameters to their factory defaults (initialize the parameters). • System password change : You can change the parameter edit password, etc. 5-38 ME0376-10A...
  • Page 357 [1] Types of parameter editing For details on each parameter, refer to the instruction manual for your PMEC/AMEC controller and ERC3 (MEC mode). No.1 (Positioning band) Set the positioning band. No.2 (Jog speed) Set the speed of jog operation. No.3 (Servo gain selection) Set the servo gain number that determines the response of position control loops in servo control.
  • Page 358 No.14 (Position execution wait time during continuous operation) This parameter is not used with PMEC, AMEC and ERC3 (MEC mode) controllers. No.15 (Soft limit) Set the positive soft limit. No.16 (Home return offset) Set the offset for home return. No.17 (Home return direction) Set whether to perform home return in the motor direction or front side direction.
  • Page 359 [2] Basic operation Set parameters. [Parameter] Touch [↑] to return to the previous screen. Touch [↓] to move to the next screen. Three screens are available, including one showing the default positioning band and others used to edit position data and password. Touch [Menu] to return to the parameter menu screen.
  • Page 360 An example of setting a soft limit is explained. Touch [↑] and [↓] on the displayed screen until the soft limit setting screen appears. Touch the current value. When the numeric keypad appears, enter a desired value and then touch [ENT]. Change parameters and touch [Menu] to return to the controller restart screen.
  • Page 361 [Initial parameter] The parameters are reset to their factory default settings. Touch [Yes]. Touch [No] to return to the parameter menu screen without resetting the parameters to their factory default settings. Touch [Yes]. The controller is restarted. The controller operates according to the factory-set parameters.
  • Page 362 [System password change] Change the system password. Enter the new system password to change to. If you do not set the system password, enter 0000. Touch [ENT]. Touch [Change]. The system password changes. Touch [OK] to return to the parameter menu screen. 5-44 ME0376-10A...

  • Page 363: Maintenance - I/O Tests

    5.12 Maintenance – I/O Tests You can monitor PIO input signals. Output signals can be forcibly turned ON or OFF. Touch on the MEC menu screen. Touch [I/O test]. Touch [Menu] to return to the MEC menu screen. You can monitor the ON/OFF statuses of input signals. Output signals OUT0 to OUT3 can be forcibly output by touching each signal button.

  • Page 364: Maintenance - Alarm List

    5.13 Maintenance – Alarm List A list of alarms that have generated after the controller power was turned on is displayed. [Refer to 9, “Error Display” for the details of alarms.] Touch on the MEC menu screen. Touch [Alarm list]. Touch [Menu] to return to the MEC menu screen.
  • Page 365 Controller with the calendar function Touching [↑] displays the list of the previous screen. Touching [↓] displays the list of the next screen. Touching [Clear] clears all alarms. (Note) “PowerUP No Error” indicates that the controller power was turned on. The occurrence time corresponds to the time each alarm occurred.

  • Page 366: Maintenance - Data Backup

    5.14 Maintenance – Data Backup Data is transferred between the SD memory card in the teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the MEC PC software. Please note that MEC PC Software cannot deal with individual position data and parameters.

  • Page 367: Data Backup Of The Controller

    5.14.1 Data Backup of the Controller The data in the controller is transferred to the SD memory card for backup. Touch on the MEC menu screen. Touch [Data backup]. Touch [Menu] to return to the MEC menu screen. A screen for data transfer appears. Touch [Backup].
  • Page 368 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 369: Restore To Controller

    5.14.2 Restore to Controller Data in the SD card is transferred to the controller. Touch on the MEC menu screen. Touch [Data backup]. Touch [Menu] to return to the MEC menu screen. A screen for data transfer appears. Touch [Restore]. Select the data type to transfer to the controller, such as [Position data], and touch it.
  • Page 370 Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file selection. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished.

  • Page 371: Maintenance - Environment Setting

    5.15 Maintenance – Environment Setting You can set the language, touch operation sound, auto monitor function, dim display time, data input warning, display and time. Touch on the MEC menu screen. Touch [Env. set.]. Touch [Menu] to return to the MEC menu screen. The environment setting screen appears.
  • Page 372 [1] Basic operation • Language setting: Select a language to display. Display for Japanese/English/Chinese languages setting change Touch a desired language ([English] etc.). Touch [Write]. (Note) If writing is not conducted, the setting will go back to those before making a change when moving to another screen.
  • Page 373 • Data input alarm: The alarm can be output when a value less than the minimum speed and a value exceeding the rated acceleration/deceleration speed are entered in the position data. Note that the value is entered even if the alarm occurs.
  • Page 374 ●Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness]. Contrast adjustment Touch [–] and [+] under Contrast to adjust the contrast of the screen. Brightness adjustment Touch [–] and [+] under Brightness to adjust the brightness of the screen.
  • Page 375 ●LCD check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
  • Page 376 [Time Setting] Time setting can be performed for TB-03. Touch [Time]. The time of TB-03 is displayed. Touch [Time edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed. Numeric keys are displayed. Input a value and touch [ENT].
  • Page 377 The time of the TB-03 is changed. Touching [Back] can go back to the controller time setting screen. Touching [Inquiry] displays the inquiry screen. 5-59 ME0376-10A...

  • Page 378: Monitor

    5.16 Monitor The current position, speed, electrical current, system status and I/O statuses of the controller are displayed. Touch on the MEC menu screen. The servo status is shown. The operation The home return status is shown. pattern is shown. The axis position is shown.

  • Page 379: Operation Of Elecylinder And Robo Pump

    6. Operation of ELECYLINDER and ROBO PUMP 6.1 Displayed Language Change The language can be changed by following the steps below. For the operations after the language change, please refer to the instruction manual written in each language. ● Display change from English to Japanese (1) Touch [Menu2] in Menu1.
  • Page 380 ● Display change from English to Chinese (1) Touch [Menu2] in Menu1. (2) Touch [Env. Set.] in Menu2. (3) Touch [Chinese]. (4) Touch [写入上述设定]. (Note) Skipping to another window without touching [ ] will allow language to go 写入上述设定 back to that before changed. ●...

  • Page 381: Operating Menu

    6.2 Operating Menu Operating menu when the TB-03 is connected to ELECYLINDER or ROBO PUMP is shown. Operation Menu 1 Sub Menu Operation Window Display of Display of Actuator conditions of Status and Input and input and output Output I/O Display Maintenance Information display I/O, velocity, etc.
  • Page 382 Menu 2 Sub Menu Operation Operation Window Select/change Select/change of connected axis controller connected axis Change Select Axis screen controller operating axis 6.13 Controller reboot Controller reboot Controller Reboot Controller eboot Select TP 6.11 TP operation mode select operation mode TP Operation (Monitor 1/2, TP Operation Mode Window...

  • Page 383: Initial Screen

    6.3 Initial Screen When the power is turned on, the IAI logo is displayed and then the version information is displayed. IAI logo will be displayed in the screen for a few seconds. Versions of the teaching and core will be displayed.

  • Page 384: Change Operating Axis

    6.4 Change Operating Axis If multiple controllers are connected to the communication line, the axis selection screen appears. It also can be shown by touching [Change operating axis] in the Menu 2 screen or Change axis operation Button on the top left of Menu 2 screen [Refer to 6.5 Menu Selection]. Select the axis to be operated in this teaching pendant and touch it.

  • Page 385: Menu Selection

    6.5 Menu Selection Menu 1 Menu 2 Menu 2 Menu 1 Two menu selection screens, Menu 1 and Menu 2, are available. Touching [Menu2] on the Menu 1 screen changes the display to the Menu 2 screen. Touching [Menu1] on the Menu 2 screen changes the display to the Menu 1 screen. Return Button : Returns to Previous Screen Home Button...
  • Page 386 [Menu 1] • Monitor Displays the actuator status, I/O signal status, maintenance information and manufacturing information. [Refer to 6.6 Monitor] • Simple Data Setting Conduct settings of position, velocity acceleration/deceleration to operate the actuator. [Refer to 6.7 Simple Data Setting (Position Editing)] •...

  • Page 387: Monitor

    6.6 Monitor The I/O statuses, current position and other information of the controller connected are displayed. Touch [Monitor] on the Menu 1 screen. If the TP operation mode is not Monitor Mode 1 or 2, the following message screen appears. Touch [Yes] to change to Monitor Mode 1 or 2.

  • Page 388: Monitor Screen (Elecylinder)

    6.6.1 Monitor Screen (ELECYLINDER) (Applicable for Ripple Compensation) (Not Applicable for Ripple Compensation) Touch [Production info] and the production information screen will be displayed. Refer to [6.15 Environment Setting] Touch [Maint.] and the maintenance information screen will be displayed. Refer to [6.6.3.1 Maintenance Information Screen] [Displayed Items] •...

  • Page 389: Monitor Screen (Robo Pump)

    6.6.2 Monitor Screen (ROBO PUMP) (PIO Pattern 0 or 1) (PIO pattern 2) Touch [Production info] and the production information screen will be displayed. Refer to [6.15 Environment Setting] Touch [Maint.] and the maintenance information screen will be displayed. Refer to [6.6.3.2 Maintenance Information Screen] [Displayed Items] •...

  • Page 390: Maintenance Information Window

    6.6.3 Maintenance Information Window 6.6.3.1 Maintenance Information Screen (ELECYLINDER) (1) Total travel count and total travel distance A warning should get output when the total travel count or total travel distance has exceeded each setting. Touch [m ⇔ km] and the display of unit for the total travel distance (current value) can be switched between m and km.
  • Page 391 When Total Travel Count has Exceeded Total Travel Count Threshold You will be notified in Maintenance warning 1 window. flash in turn The number in total travel count blinks in maintenance information window. When Total Travel Distance has Exceeded Total Travel Distance Threshold LED lamps on ELECYLINDER flash red...
  • Page 392 (2) Over Load Warning With the motor rising temperature estimated to generate an overload alarm set as 100%, an overload warning can get output when the temperature has exceeded the rate of the motor temperature set in this window. Touch [Edit] on the right of Over load warning level to change the setting for the over load warning level.
  • Page 393 6.6.3.2 Maintenance Information Screen (ROBO PUMP) (1) Total number of suction and Total motor rotation time A warning should get output when the total number of suction or total motor rotation time has exceeded each setting. [Contents of Display] • Total number of suction The cumulative of suction count for ROBO PUMP should be displayed.
  • Page 394 (2) Over Load Warning With the motor rising temperature estimated to generate an overload alarm set as 100%, an overload warning can get output when the temperature has exceeded the rate of the motor temperature set in this window. Touch [Edit] on the right of Over load warning level to change the setting for the over load warning level.

  • Page 395: Simple Data Setting (Elecylinder)

    6.7 Simple Data Setting (ELECYLINDER) Setting and editing of data related to operation such as forward end, backward end, velocity (V), acceleration (A), deceleration (D) and pressing setting can be performed. Also, JOG operation can be performed. Touch [Simple Data Setting] on the Menu 1 screen. If a position edit password is other than “0000,”...
  • Page 396 Wire Cylinder: Simple data setting screen for positioning operation (3-position setting) Unit Change 3-finger gripper type: Simple data setting screen for pressing operation (2-position setting) Outer diameter grip value Inner diameter grip value Unit Change Caution: The 3-finger gripper is different in the grip force for outer diameter grip and inner diameter grip.

  • Page 397: Positioning Operation

    6.7.1 Positioning Operation Shown below is the content of setting for the position data for the positioning operation (2-position setting). (Rotary and Wire Cylinder excluded) 1) Position setting [mm] : Input the positions of the backward end and forward end. Positioning coordinate value.
  • Page 398 Shown below is the content of setting for the position data for the positioning operation (2-position setting). (Rotary) 1) Position setting [deg] : Input the positions of the backward end and forward end. Positioning coordinate value. Enter is as the distance from the home position.
  • Page 399 Shown below is the content of setting for the position data for the positioning operation (2-position setting). (Wire Cylinder) 1) Position setting [mm] : Input the positions of the backward end and forward end. Positioning coordinate value. Enter is as the distance from the home position.
  • Page 400 (Reference) Acceleration is explained. The same concept applies to deceleration. 1G = 9800mm/s : Acceleration at which the actuator can increase its speed up to 9800mm/s per second. 0.3G : Acceleration at which the actuator can increase its speed up to 2,940mm/s (9,800mm/s ×...
  • Page 401 Shown below is the content of setting for the position data for the positioning operation (3-position setting). (Rotary and Wire Cylinder excluded) 1) Position setting [mm] : Input the positions of the backward end, forward end and middle point. Positioning coordinate value. Enter is as the distance from the home position.
  • Page 402 Shown below is the content of setting for the position data for the positioning operation (3-position setting). (Rotary) 1) Position setting [mm] : Input the positions of the backward end, forward end and middle point. Positioning coordinate value. Enter is as the distance from the home position.
  • Page 403 Shown below is the content of setting for the position data for the positioning operation (3-position setting). (Wire Cylinder) 1) Position setting [mm] : Input the positions of the backward end, forward end and middle point. Positioning coordinate value. Enter is as the distance from the home position.

  • Page 404: Pressing Operation

    6.7.2 Pressing Operation Shown below is the content of setting for the position data for the pressing operation (2-position setting). (Rotary and Wire Cylinder excluded) Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation.
  • Page 405 Shown below is the content of setting for the position data for the pressing operation (2-position setting). (Rotary) Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation. Pressing operation of Fwd (BEnd to FEnd) Pressing operation of Bwd...
  • Page 406 Shown below is the content of setting for the position data for the pressing operation (2-position setting). (Wire Cylinder) Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation. Pressing operation of Fwd (BEnd to FEnd) Pressing operation of Bwd...
  • Page 407 Shown below is the content of setting for the position data for the pressing operation (3-position setting). (Rotary and Wire Cylinder excluded) Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation.
  • Page 408 Shown below is the content of setting for the position data for the pressing operation (3-position setting). (Rotary) Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation. Pressing operation of Fwd (BEnd to FEnd) Pressing operation of Bwd...
  • Page 409 Shown below is the content of setting for the position data for the pressing operation (3-position setting). (Wire Cylinder) Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation. Pressing operation of Fwd (BEnd to FEnd) Pressing operation of Bwd...

  • Page 410: Manual Mode

    6.7.3 Manual Mode Once the simple data setup window is shown, the manual operation box should show up in the right bottom of the screen. Selection can be made with ○ (radio buttons) from Trial Run, Jog and Inching. (1) Test Run Select Test run in radio buttons ().
  • Page 411 It should be switched over between power on and off by touching [Servo OFF]. It should be switched over between brake compulsory release on and off by touching [Brake rel.]. An actuator should move to the backward end if you touch [B. End]. Make operation using velocity and acceleration/deceleration in the operation conditions (Way back: from F.
  • Page 412 (3) Inching Select Inching in radio buttons (). Touch [Backward] and an actuator should move backward in a certain distance. Regardless of the backward end setting, the actuator should move backwards till the home position. Touch [Forward] and an actuator should move forward in a certain distance. Regardless of the forward end setting, the actuator should move forwards till the stroke end.
  • Page 413 (4) Transfer log display (Not displayed in Wire Cylinder or 3-position setting) Touch [Change screen] and the screen should be switched over between the manual operation display and data transfer history display. Switchover is available in any condition of Test run, Jog and Inching. In the data transfer history display, the manual operation buttons work as [B.

  • Page 414: Mounting Orientation Setting / Payload Setting

    6.7.4 Mounting Orientation Setting / Payload Setting By setting “Payload (kg/kg-m )” and “Mounting Orientation” on the way back and forth in advance, the acceleration and deceleration you can choose can be determined. Touch either acceleration, velocity or deceleration. The numeric key pad should open.
  • Page 415 Touch an operational condition to be set or adjusted. Input a value in the numeric keys and touch [ENT]. Touch [Transfer]. The values should get written to the controller, [B. End] and [F. End] should turn into green and "Transfer liog" should be updated.

  • Page 416: Auto Servo Off

    6.7.5 Auto servo OFF When the automatic servo-of is set, the servo should turn off when the automatic servo off latency has passed after the operation completed. The automatic servo-off latency can be set to each of back and forth ways. Touch [Auto servo OFF Setting] and the automatic servo-off setup window should appear.
  • Page 417 Touch [Yes]. Reboot the controller and the automatic servo-off setup is complete. The applicable version of ELECYLINDER Models Version 24V system ELECYLINDER V000D later 200V system ELECYLINDER V0005 later Ultra Mini ELECYLINDER V0002 later 6-39 ME0376-10A...

  • Page 418: Robo Pump Setting

    6.8 ROBO PUMP Setting When ROBO PUMP is connected and ROBO PUMP is selected in the Select Axis screen, the [ROBO PUMP Settings] button should be shown in the Menu 1 screen. Touch it and the screen should shift to the ROBO PUMP Setting screen. In the ROBO PUMP setting screen, settings for suction of ROBO PUMP, release, display of status monitor, pressure setting and detail settings are available.

  • Page 419: Operation Status

    6.8.1 Operation Status Shown below is the displayed Items. [Displayed Items] • Operation status : The operation status of the ROBO POMP is shown. • Pressure [kPa] : Pressure at the vacuum pump part should be displayed. 6.8.2 I/O Signal Shown below is the displayed Items.

  • Page 420: Pressure Setting

    6.8.3 Pressure setting If the PIO pattern is 0 or 1. If the PIO pattern is 2. The display details, process when each button is touched are as shown below. [Display Details When PIO Pattern is 0 or 1] • Suction conf. ON level [kPa] : The upper limit of pressure to terminate suction should be set up. The unit is [kPa] and integers in negative can also be input.

  • Page 421: Alarm

    6.8.4 Alarm The display details, process when each button is touched are as shown below. • Alarm code : An occurred alarm code should be displayed. “None” should be shown when there is no alarm occurred. • Content : An occurred alarm code should be displayed. •...

  • Page 422: Release Warning Confirmation Screen

    6.8.6 Release Warning Confirmation Screen When it is attempted to move to the Menu 1 window or Select Axis window during suction, the release warning confirmation window should open. The process when each button is touched is as follows. • [Yes] button : The screen should go to the Menu 1 window or Select Axis screen after the release process is completed.

  • Page 423: Robo Pump Advanced Settigs Screen

    6.8.8 ROBO PUMP Advanced Settigs screen By touching the [Details] in the ROBO PUMP Settings screen, the screen goes to ROBO PUMP Advanced Settings Screen 1. In ROBO PUMP Advanced Settings Screen 1, the Energy-saving mode enable/disable can be switched over. Touch [Detais] on the ROBO PUMP Settings screen.
  • Page 424 6.8.8.2 ROBO PUMP Advanced Settigs 2 screen (Level setting) By touching the [Next] in ROBO PUMP Advanced Settings Screen 1, the screen goes to ROBO PUMP Advanced Settings Screen 2. In ROBO PUMP Advanced Settings Screen 2, setting of suction confirmation ON level, suction confirmation OFF, suction confirmation and release confirmation level can be conducted.
  • Page 425 [Display Details When PIO Pattern is 2] Energy-saving mode: Disabled Energy-saving mode: Enabled • Level of suction conf. : The pressure to turn the suction confirmation signal ON is set up. A negative integer can be input. The suction confirmation signal should turn ON when the pressure gets below the set value.

  • Page 426: Parameter Edit

    6.9 Parameter Edit Parameters are displayed and edited. Conduct it while an actuator or ROBO PUMP is not in operation. Touch [Parameter edit] on the Menu 1 screen. If a system password is not “0000,” the password entry screen appears. Input the parameter edit password.
  • Page 427 (1) Basic operation There are two types of input, one is to input a setting value and the other is to touch ○ (radio button) to select. Item to input a setting value Touch the item that you would like to make a setting, and the setting parameter starts flashing and numeric keys will show Touch numbers on the numeric keys to input and touch [ENT].

  • Page 428: Test Run

    6.10 Test Run You can perform jog/inching operation, move to a position or continuously to multiple positions registered in the position table, or move to a position by specifying the position directly. As it comes to the feature of only the I/O test for ROBO PUMP, the button should get to [I/O Test]. Touch [Test run] on the Menu 1 screen.

  • Page 429: Jog Inching Operation

    6.10.1 Jog Inching Operation You can perform jog operation and inching operation. Jog/Inching Screen When Alarm Generated [Operation on the Jog inching screen] • Jog vel. / Inching : Select either of 1, 10, 30, 50 or 100mm/s of JOG speed or 0.01, 0.10, 0.50, 1.00, 5.00mm of inching distance, and JOG operation with the selected speed or inching operation with the selected distance can be conducted.

  • Page 430: Position Movement Operation

    6.10.2 Position Movement Operation Move to a position or continuously to multiple positions registered in the position table. The items to be displayed should differ depending on valid/invalid of the safety velocity. [Refere to 6.11 TP Operation Mode] When Safety Velocity is Valid When Safety Velocity is Invalid When Alarm Generated When Alarm Generated...
  • Page 431 • [↑], [↓] : Touch [↑] or [↓] to select a position number (1: forward end, 0: backward end) for the movement target. • [Change vel] : When Safety Velocity is Valid Speed can be changed in order of 1mm/s, 10mm/s, 30mm/s, 50mm/s and 100mm/s every time touching [Change vel].

  • Page 432: Direct Movement Operation

    6.10.3 Direct Movement Operation A position is specified directly to move the axis. Direct Movement Screen When Alarm Generated [Operation on the direct movement screen] • Current position : Displays the current position. • Target position : Touching “Target position” displays the numeric keypad. Enter a desired target position and then touch [ENT].

  • Page 433: I/O Test

    6.10.4 I/O Test PIO input signal and the output signal can be monitored. You can also touch OUT00 to OUT03 to forcibly turn ON/OFF the corresponding output signals. Output signal ON/OFF should not be available in any status other than release of ROBO PUMP. [Operation on the I/O test screen] If it is necessary to turn on OUT00 which is currently off, touch [OUT00].

  • Page 434: Tp Operation Mode

    6.11 TP Operation Mode An operation mode is set if the manual (MANU) mode is selected. Touch [TP op. mode] on the Menu 2 screen. The TP operation mode screen appears. Select and touch [Teach1] or other desired mode. Select a manual operation mode from the menu containing the following four items: •...

  • Page 435: Alarm List

    6.12 Alarm List A list of alarms that may generate after the controller power is turned on is shown. Touch [Alarm list] on the Menu 1 screen. Alarm list will be displayed. • ELECYLINDER display items :No., Group, Name, Address, Code, Time (hh:mm:ss) •...

  • Page 436: Controller Reset

    6.13 Controller Reset The controller is restarted. 6.13.1 ELECYLINDER Reset Touch [Controller reset] on the Menu 2 screen. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller. This window appears if the servo is ON. Touch [Yes].

  • Page 437: Robo Pump Reset

    6.13.2 ROBO PUMP Reset Touch [Controller reset] on the Menu 2 screen. Touch it while in suction, and the window to show reboot prohibited should be displayed. Touch [OK] to return to the Menu 2 screen to have it desorbed, and touch [Controller Reboot again]. In order to have a release operation at the same time as execution of reboot, a message to pull attention should be displayed.

  • Page 438: Other Setting

    6.14 Other Setting Parameter initialization, axis number change and operating noise adjustment should be conducted. Touch [Other setting] in Menu 2 screen. For ROBO PUMP, have it conducted while it is desorbed. Other setting screen opens. Select one from [Parameter initialization], [Change axis No.] and [Operating noise adjustment] that you would like to carry on and touch the button.

  • Page 439: Axis Number Change

    Touch [Yes]. Touch [No], and the controller will not be rebooted and the screen returns to the previous. Caution: If the controller is not restarted, the parameters that have been rewritten to their factory settings do not translate to the factory-set operations. The factory settings will become effective once the controller is restarted or power is reconnected.

  • Page 440: Operating Noise Adjustment (Applicable Models Only)

    6.14.3 Operating noise adjustment (Applicable models only) The operation noise can be tuned. By having it tuned, possibility of an operation noise error could be reduced. Touch [Operating noise adjustment] in Other setting window to display operating noise adjustment screen. ●...

  • Page 441: Information Display

    6.15 Information Display Information such as the controller version, manufacturing information and maintenance information is displayed. Touch [Information] on the Menu 1 screen. The information screen appears. Touch a button of the feature that you would like to display such as [Software version information]. 6.15.1 Display Window for Each Type of Data 6.15.1.1 Software version information Touch [Software version information] in Information screen.
  • Page 442 6.15.1.2 Production information Touch [Production information] in Information screen. Production information screen opens. 6.15.1.3 Maintenance information Touch [Maintenance information] in Information screen. Maintenance information screen opens. Refer to [6.6.3 Maintenance Information Screen] for how to operate displayed button. 6.15.1.4 Connectable model Touch [Connectable model] in Information screen.

  • Page 443: Axis Name Edit

    6.15.2 Axis Name Edit A name can be set on an axis of the ELECYLINDER and a unit of the ROBO PUMP. To show the axis name, select “Axis Name” at the axis name display section in the environment setting screen.
  • Page 444 Information screen opens. Touch [Software version information]. The Software version information screen will be displayed. Touch [Edit Axis Name] in the case of ELECYLINDER. Touch [Edit Unit Name] in the case of ROBO PUMP. On the right of the Controller version display is the input area.

  • Page 445: Environment Setting

    6.16 Environment Setting You can change the language setting, touch operation sound setting, dim display time setting, data input warning setting, axis name display setting, ripple compensation setting, position editing password change parameter edit password change, system password change, display setting, time setting and Startup screen setting.
  • Page 446 [DimDispTime] Set the dim display time when not being operated. Zero seconds mean the display is on all the time. Touching [DimDispTime (“0”: Never Dim) 0 sec] displays the numerical keypad. Enter a desired time and touch [ENT]. You can set a value between 0 to 255 seconds. Touch [Write the above setting].
  • Page 447 [Change Pos Edit Password] Change the position edit password. Touch [Position edit password change]. If the system password is not “0000”, the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119”. For how to change the system password, refer to [Change System Password] as described later.
  • Page 448 [Change Parameter Edit Passward] Change the parameter edit password. Touch [Parameter edit password change]. If the system password is not “0000”, the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119”. For how to change the system password, refer to [Change System Password] in the next page.
  • Page 449 [Change System Password] Change the system password. Touch [System password change]. If the system password is not “0000”, the password entry screen appears. Input the system password that is currently set. Touch [ENT]. The default system password is “5119”. Enter the new system password to change to. If you do not set the system password, enter 0000.
  • Page 450 [Display setting] Adjustment of contrast and brightness of the screen, position tuning for touch panel and LCD screen check can be performed. Touch [Display setting]. Display setting menu screen is displayed. Select Display setting menu. ● Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness].
  • Page 451 ● Touch panel position calibration A calibration for the position detection of the touch panel is performed. Touch [Touch panel position calibration]. Touch [■] in the order of 1, 2, 3 and 4. The display returns to Display setting menu screen. 6-73 ME0376-10A...
  • Page 452 ● LCD Check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
  • Page 453 [Time Setting] You can set the time for TB-03. Touch [Time]. The time of TB-03 is displayed. Touch [Time edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed. Numeric keys are displayed Input a value and touch [ENT] Touch [Set].
  • Page 454 [Startup screen setting] Setting can be established for the window shown in the screen first after the power is turned on. Also, show/hide can be selected for the icons of Position edit guide, I/O control guide and Easy setting in Menu 1 screen. Touch [Startup screen setting].

  • Page 455: Data Backup

    6.17 Data Backup Data is transferred between the SD memory card in the teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. There is no position data in ROBO PUMP. It is not applicable to the backup data storable in the RC PC software.

  • Page 456: Data Backup Of The Controller

    6.17.1 Data Backup of the Controller The data in the controller is transferred to the SD memory card for backup. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Position data] and touch it.
  • Page 457 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 458: Restore To Controller

    6.17.2 Restore to Controller Data in the SD Memory card is transferred to the controller. Touch [SD memory card] in Menu 1 screen. For ROBO PUMP, have it conducted while it is desorbed. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select the data type to transfer to the controller, such as [Position data], and touch it.
  • Page 459 Touch [Transfer]. Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished. Touch [OK].

  • Page 460: Maintenance Parts List

    6.18 Maintenance Parts List Information of maintenance components is displayed. Touch [Maintenance parts list] in Menu 2 screen. Maintenance parts list screen opens. 6-82 ME0376-10A...

  • Page 461: Easy Programming

    6.19 Easy Programming It is a feature not applicable for ROBO PUMP. In the easy programming, pause duration can be set between sets of operations and continuous operation can be performed by indicating the number of repeating times. [How to Establish Setting] Set the position number (0: backward end, 1: forward end) of the destination to the easy programming input part (step).
  • Page 462 [Driving Easy Programming] Touch the first (on the most left) step of the easy programmng. Input a position number or a timer (T1 to T5) and touch [ENT]. Set the next step and after in the same manner. Set R at the end when it is required to repeat the operation. Touch a timer to use (T1 to T5) when it is required to have time for pause.
  • Page 463 During the operation, the [Start] and the step number in execution turn to blue. To stop operation, touch the [Start] again. Operation stops. Touch the number to execute the program when it is required to set number of repeating. Set the number to repeat and touch [ENT]. Touch [Start] to start operation.
  • Page 464 Touch [Clear], and the set easy program will be all deleted. Caution: When there is an alarm issued due to such a reason as making a mistake in position number indication, go back to Easy programming screen with [←]. In case of moving from Menu 2 screen to Easy programming screen, the set easy program will be deleted.

  • Page 465: Gateway Parameter Setting Tool

    7.1 Starting up Gateway Parameter Setting Tool Gateway parameter setting tool should be started in the procedures described below. IAI logo is displayed for approximately 1 second when the power is turned on. Version information is displayed. Axis select window is displayed when several units are connected.
  • Page 466 Gateway menu window is displayed. (Note) The display language cannot be changed in the gateway parameter setting tool. Switch the display language in the environment setting of CON/SEP/MEC Controller, and then start up the gateway parameter setting tool. ME0376-10A...

  • Page 467: Gateway Menu Select

    7.2 Gateway Menu Select Gateway Menu Window Version information for followings is displayed. • Gateway firmware version • Module version • Teaching pendant version There are five types of menu in the gateway menu. Select one of them and touch it. The screen goes to the touched menu.

  • Page 468: Network Setting

    7.3 Network Setting Touch [Set] button in the gateway menu screen to show the network setting screen. 7.3.1 Network Setting Network setting is conducted. Refer to the instruction manual for each controller for the detail of settings.  For models except for MSEP-C, MCON-C/CG, RCP6S Gateway, REC and SSCNET III/H, MECHATROLINK-III and EtherCAT Motion of RCON [Step 1] Network Setting Screen Establish the settings or display for the address (station...
  • Page 469 [Step 3] Setting of Number of Axes and Operation Mode (1) Each Axis Setting Screeb for MSEP-C and MCON-C/CG Set the operation mode and number of axes. If required to set the special parameters, touch [Special parameters]. [Refer to 7.3.2 Special Parameter Setting] Touch [Transfer to Gateway] when setting is finished.
  • Page 470 [Step 4] Transfer Confirmation Screen Touch [Yes]. Touch [No] and the screen goes back to [Step 3]. Confirmation window is shown when the operation mode switch on the controller is set to AUTO. Touch [OK] and the screen goes back to [Step 3]. A message window to tell transfer is complete is shown when the transfer is completed in normal condition.
  • Page 471  For SSCNET III/H, MECHATROLINK-III and EtherCAT Motion of RCON [Step 1] Network setting Screen Setting of the address (Note 1) and data size (Note 2) should be established. Touch [Next] when setting is finished. (Note 1) To be set up for MECHATROLINK-III and SSCNET III/H (Note 2) To be set up for MECHATROLINK-III Touch [Special parameters] when setting up the special parameters.

  • Page 472: Special Parameter Setting

    7.3.2 Special Parameter Setting Establish the settings for the special parameters if necessary. Touch [Special parameters] button on the top of either the network setting screen, basic setting screen or Each axis setting screen to show the special parameter screen. (1) Special Parameters for MSEP-C and MCON-C/CG GW Parameter [Setting Items]...
  • Page 473 (2) Special Parameters for RCP6S GW Parameter [Setting Items] • Condition latch after the servo is turned off when ERR_T occurred (Vailt/Invalid) • Servo-off when ERR_C occurred (Vailt/Invalid) • Velocity unit (in Direct Numerical Mode only) • Communication Retry Number Setting •...
  • Page 474 (3) Special parameters for RCON (except for SSCNET III/H, MECHATROLINK-III and EtherCAT Motion) Gateway parameter [Setting Items] • ERR_C occur latch (Vald/Invalid) • SERVO-OFF in ERR_C (Valid/Invalid) • Velocity unit (in Direct Numerical Mode only) • Internal communication retry count •...
  • Page 475 (4) Special parameters for SSCNET III/H, MECHATROLINK-III and EtherCAT Motion of RCON GW parameter [Setting Items] • Internal communication retry count • Calendar function (Valid/Invalid) • Waiting time for init. internal process comm [ms] Pages are to be switched over with ▲ and ▼ buttons. GW Mode Select [Setting Items] •...

  • Page 476: Monitor Menu

    7.4 Monitor Menu Touch [Monitor] button in the gateway menu window to show the monitor screen. Monitor Screen There are three types of menu in the monitor screen. Select one of them and touch it. The screen goes to the touched menu. •...

  • Page 477: Diagnosis Information

    Touch the scroll keys ▲ and ▼ to change the displayed address. Check on Synch. scroll and the sent and received data can be scrolled together. 7.4.2 Diagnosis Information Touch [Monitor] in the gateway menu screen → [Diagnosis information] to show the diagnosis information screen.

  • Page 478: Alarm List

    7.4.3 Alarm List Touch [Monitor] in the gateway menu screen → [Alarm list] to show the alarm list screen. Alarm list Screen Show the alarm list of the gateway. Touch [Update] and the alarm list can be read out again. Touch [Next page], and the list in the next screen is shown.

  • Page 479: Sd Memory Card

    7.5 SD Memory Card Touch [SD memory card] button in the gateway menu screen to show the SD memory card window. SD Memory Card Screen There are two types of menu in the SD memory card screen. Select one of them and touch it. The screen goes to the touched menu.

  • Page 480: Transfer From Sd Memory Card To Gateway

    When the same file name does not exist in the SD memory card, confirmation screen for saving is shown. Touch [Yes] and the data will be saved. Touch [No] and the data will not be saved, and the screen goes back to the SD memory card screen. When the same file name exists in the SD memory card, confirmation window for overwriting is shown.
  • Page 481 Touch [Transfer] button. Confirm the file name and touch [Yes]. Touch [No] and the screen goes back to the SD memory card screen. If the network type of the selected file is different, confirmation screen opens. Touch [OK] to cancel the transfer. The screen goes back to the gateway menu screen after cancellation.

  • Page 482: Clock Setting

    7.6 Clock Setting Establish the setting for the clock on the controller. Selection can be made from an option to transfer the time data from this teaching pendant and another one to set the time manually. Touch [Time setting] button in the gateway menu window to show the clock setting screen. Time setting Screen (1) Transfer the clock information in this teaching pendant Select the radio button in the teaching clock.

  • Page 483: Operation Of Actuator Drive Power Supply Unit

    8. Operation of Actuator Drive Power Supply Unit 8.1 Guideline The actuator drive power supply unit (hereinafter called ADTB) is to be connected to TB-03 and not to use any controller installed separately, it enables a trial run of an actuator with a teaching pendant itself.

  • Page 484: Operation

    For how to operate ROBOCYLINDER, should be explained in this chapter and Chapter 3. 8.1.3 Initial Screen After the power gets turned on, the IAI logo and version information should be shown and then it gets to the low-speed jog mode screen.

  • Page 485: Specifications, Dimensions, Name Of Each Part, Etc

    ■ When Power is Turned on While Stop Switch is Pressed If the power is turned on while the stop switch is being pressed, as the motor cannot be defined, the low velocity jog mode screen would not be displayed and the screen for Alarm Code 099 should be displayed.

  • Page 486: Low Velocity Jog Mode

    8.2 Low Velocity Jog Mode Operation should be made in low velocity (300rpm) without using parameters. (The velocity cannot be changed.) Only jog operation is available and home-return operation or position data movement is not available. 8.2.1 Low-speed jog mode screen [Operation on the low-speed jog mode screen] •...

  • Page 487: Adtb Connection Cable List Screen

    8.2.2 ADTB Connection Cable List Screen Touch [ADTB connection cable list] in the low-speed jog mode screen. The ADTB connection cable list screen (1/6) should be displayed. Touch [Next] and the next screens (→ 2/6 →  → 6/6 → 6/1 → ) should be displayed in order. Touch [Prev] and the previous screens (→...

  • Page 488: Transfer To Coordinate Confirmation Operation Mode

    8.2.3 Transfer to Coordinate Confirmation Operation Mode [About Parameter File for ADTB] The parameter file for ADTB is necessary in order to switch over to the coordinate confirmation operation mode. A parameter file for ADTB cannot be created by a user. If a parameter file is required, confirm the model code of an actuator and the serial number described on the model code nameplate sticker attached on the side of the main unit, and request to a sales person in charge.
  • Page 489 The file name confirmation screen should be displayed. The information regarding model code, lead and stroke in the selected file should be displayed. Check if there is any problem. Touch [Yes] and parameters should be transferred to ADTB. Touch [No] and it should return to the restore file select screen.

  • Page 490: Coordinate Confirmation Operation Mode

    8.3 Coordinate Confirmation Operation Mode Operation should be made with parameters for ADTB read in. Editing positions and position data operation are capable. For how to switch over to the coordinate confirmation operation mode, refer to [8.2.2 Transfer to Coordinate Confirmation Operation Mode]. 8.3.1 Coordinate Confirmation Operation Mode screen Menu 2 Menu 1...

  • Page 491: Adtb Data Backup

    8.3.2 ADTB Data Backup Data is transferred between the Secure Digital memory card in the touch panel teaching pendant and ADTB. (1) Type of Stored Data It is available to save position data, parameters and alarm list. (2) Compatibility of Saved Data ...
  • Page 492 8.3.2.1 ADTB Data Backup ADTB data is transferred to the Secure Digital memory card for backup. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from ADTB to SD memory card]. Save to SD memory card screen opens. Select the data type for the backup such as [Position data] and touch it.
  • Page 493 The screen below appears if the same name is not found. If there is no problem in the file name, touch [Yes]. Touch [No] and it returns to a screen to indicate the backup file name with a keyboard. The screen below appears if the same name is found. Touch [Yes] if there is no problem to overwrite.
  • Page 494 8.3.2.2 Restore to ADTB Data in the Secure Digital Memory card is transferred to ADTB. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to ADTB]. Transfer to ADTB screen opens. Select the data type to transfer to ADTB, such as [Position data], and touch it.
  • Page 495 A confirmation window for the file name to transfer should appear when the position data is to be transferred. Touch [Yes] if there is no problem in the selected file. If [No] is touched, the screen goes back to the previous one for the restore file select.

  • Page 496: Transfer To Low Velocity Jog Mode

    8.3.3 Transfer to Low Velocity Jog Mode Touch [Change to low-speed jog mode] in Menu 1 screen. A confirmation screen for low velocity jog mode switchover should be displayed. [Yes] Should be switched over to the low velocity jog mode. [No] Return to Menu 1.

  • Page 497: Error Display

    9. Error Display 9.1 Occurrence of Alarm If an alarm occurs, the alarm screen appears. Controller of the SEP System / Controller of the CON System MEC System System 9.1.1 Alarms Detected by Controller Alarms of codes 000 to 0FF are those detected by the controller. These alarms include major alarms relating to the servo control system, power system, etc.
  • Page 498 Code Message Contents, occurring cases, and countermeasures The target position is not set to the selected No position data position number. In first, enter a target position. Inadequate values were entered in the magnitude relation of the data in a pair. Unmatched pairdata (Example) The case in which soft limit+ and limit- are the same on the parameter.
  • Page 499 Writing was attempted to a domain prohibited for write-in. Write-in Prohibited Consult with IAI if the phenomenon would not be improved even with reconnection. A file in the SDcard could not open. SDcard open error Data backup was attempted without a SDcard inserted.
  • Page 500 Code Message Contents, occurring cases, and countermeasures The speed, which is less than the "minimum speed" that depends on the lead and encoder pulses, was entered in the "speed" of position data. Input warning of below Min. The message is displayed, but entering data is possible.
  • Page 501 Code Message Contents, occurring cases, and countermeasures For the controller of the "external cutout relay type," the motor driving power is not supplied from MPI terminals adequately. MotorPower sag (Note) Despite that the proper voltage is applied to MPI terminals, if this error occurs, the controller may be broken down.
  • Page 502 Code Message Contents, occurring cases, and countermeasures 1) The motor power voltage is at 16.8V or below. Check the supplied motor power voltage. Confirm that the cables for drive source are those with complied cable diameter. [Compatible wire diameter] •Motor drive power supply: AWG20 to 8 (Copper Wire) •...
  • Page 503 Code Message Contents, occurring cases, and countermeasures The actuator movement was operated during the monitor mode. Move prohibit (MON) Operate the movement after changing to the teaching mode. It is the operation status that editing data is Data Edit Prohibited Operation prohibited.
  • Page 504 1) The version of the teaching pendant is old and not applicable for the connected controller. Check the latest version in the IAI homepage and have the version updated following the procedures in “10.2 Teaching Update” if the version is old.

  • Page 505: Appendix

    10. Appendix 10.1 Screenshot The capture of the displayed screen (screenshot) can be saved in the SD memory card. When capturing a screenshot, press and hold on the right bottom of the screen for approximately two seconds while a SD memory card is inserted. After making a “pip”...

  • Page 506: Teaching Update

    Preparation 1 Prepare a SD memory card or a SD High-Capacity memory card with 1GB to 32GB formatted in FAT32 (hereafter described as a SD memory card). Preparation 2 Access homepage http://www.iai-robot.co.jp/download/tb-02/ and download the TB- 02/03 update file TB02_$$$.zip and unzip it. ($$$ should be replaced by the version number in three digits.)

  • Page 507: How To Update When Elecylinder And Robo Pump Connected

    10.2.1 How to Update when ELECYLINDER and ROBO PUMP Connected (Note) Refer to “10.2.5 No Connected Axis Error (Alarm Code 30C)” if Alarm Code 30 gets shown after the power is turned on. [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] Touch [Information] in Menu 1 window.
  • Page 508 [Step 6] The updating confirmation window shows up. Touch [Yes]. [Step 7] Start updating. Touch the screen after you confirm the following messages; “Program Update is All Done!!!” “Touch the screen and this will be rebooted automatically.” * There may be a case that the black and white are in opposite depending on the version of the software.
  • Page 509 It is also available to perform by touching [SD Memory Card] → [Teaching update] in Menu 1 window. [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] Touch [SD memory card] in Menu 1 window. [Step 3] Touch [Teaching update].

  • Page 510: How To Update When Con System Controller Connected

    10.2.2 How to Update when CON System Controller Connected (Note) Refer to “10.2.5 No Connected Axis Error (Alarm Code 30C)” if Alarm Code 30 gets shown after the power is turned on. [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] Touch [Information] in Menu 1 window.
  • Page 511 [Step 6] The updating confirmation window shows up. Touch [Yes]. [Step 7] Start updating. Touch the screen after you confirm the following messages; “Program Update is All Done !!!” “Touch the screen and this will be rebooted automatically.” * There may be a case that the black and white are in opposite depending on the version of the software.
  • Page 512 It is also available to perform by touching [SD Memory Card] → [Teaching update] in Menu 1 window. [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] Touch [SD memory card] in Menu 1 window. [Step 3] Touch [Teaching update].

  • Page 513: How To Update When Sep System Controller Connected

    10.2.3 How to Update when SEP System Controller Connected [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] Touch [Information] in SEP Menu window. [Step 3] Touch [Version information]. [Step 4] Touch [Teaching update]. [Step 5] The updating confirmation window shows up.
  • Page 514 [Step 6] Start updating. Touch the screen after you confirm the following messages; “Program Update is All Done !!!” “Touch the screen and this will be rebooted automatically.” * There may be a case that the black and white are in opposite depending on the version of the software.

  • Page 515: How To Update When Mec System Controller Connected

    10.2.4 How to Update when MEC System Controller Connected [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] Touch in MEC Menu window. [Step 3] Touch [Version information]. [Step 4] Touch [Teaching update]. [Step 5] The updating confirmation window shows up.
  • Page 516 [Step 6] Start updating. Touch the screen after you confirm the following messages; “Program Update is All Done !!!” “Touch the screen and this will be rebooted automatically.” * There may be a case that the black and white are in opposite depending on the version of the software.

  • Page 517: How To Update When Alarm Code 30C Displayed

    10.2.5 How to Update when Alarm Code 30C Displayed [Step 1] Perform from Preparation 1 to Preparation 5 in “10.2 ◆Preparation”. [Step 2] While the alarm display window (Alarm: 30C) is being displayed, touch [How to deal]. [Step 3] Touch an applicable [Count.m]. [Step 4] Touch [Connectable model information].
  • Page 518 [Step 6] Touch [Start update]. [Step 7] The updating confirmation window shows up. Touch [Yes]. [Step 8] Start updating. Touch the screen after you confirm the following messages; “Program Update is All Done !!!” “Touch the screen and this will be rebooted automatically.”...

  • Page 519: How To And Compulsorily Update (In Common For All Models)

    10.2.6 How to and Compulsorily Update (in Common for All Models) Follow the procedures below to update again in case the menu window of TB-03 would not be displayed due to a failure in updating for reasons such as the power got shut during updating process.

  • Page 520: Troubleshooting

    10.2.7 Troubleshooting Condition Considerable Cause Check Items and Counteractions [Teaching Update] or [Start 1. No memory card is Make sure that a SD memory card Updating] is not active inserted (or can be with 1GB to 32GB capacity (grayed out) and cannot identified).

  • Page 521: Warranty

    11. Warranty 11.1 Warranty Period One of the following periods, whichever is shorter:  18 months after shipment from our company  12 months after delivery to the specified location 11.2 Scope of Warranty Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or problem in question pertains to our product as delivered by us or our authorized dealer.

  • Page 522: Conditions Of Conformance With Applicable Standards/Regulations, Etc., And Applications

    11.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc.

  • Page 523: Change History

    Change History Revision Date Description of Revision September 2017 First Edition August 2018 Second Edition • Applicable for RCON System • Confirmation of Product: Correction made to model codes for program controller cables • 1.12 Battery-Charging Related Specifications: Descriptions revised •...
  • Page 524 Revision Date Description of Revision November 2020 Sixth Edition • Caution note added for supported models • 1.1.4 TB-03E added in how to read model code plate • 3.5 Change made to explanation of menu screen • 3.2, 4.2, 5.2, 6.2 Change made to operation axes in Menu 2 and names of operation screens •...
  • Page 525 Revision Date Description of Revision July 2023 Edition 7E • Models change and added for ELECYLINDER supported • 1.1.2 [ELECYLINDER Electricity Section Instruction Manual] added • 1.5.2 [Caution] added • 6.7 Change made to Simple Data Setting content • 6.7.5 Auto servo OFF added •...
  • Page 526 Revision Date Description of Revision August 2024 Ninth Edition • Applicable for ROBO PUMP Standard type (RP-VPM) • Supported models of ELECYLINDER added. • 3.5, 6.5 Stop status icon display on screen added • 9.1.2 Message No. 131,150,212,213,224,226 added. Deleted for Message No. 181.182, Contents changed for 160 to 186 •...

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