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IAI TB-02 Instruction Manual

Robo cylinder; touch panel teaching; applicable for position controller, elecyclinder;
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This instruction manual describes the contents for position (CON/SEP/MEC
system) controllers and ELECYLINDER.
For how to use the position (SEL system) controllers, refer to the following instruction manual..
"Touch Panel Teaching TB-02 Program Controller Instruction Manual"
ME0356
For details of applicable controllers, refer in the section for the supported models.
Touch Panel Teaching
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Do you have a question about the TB-02 and is the answer not in the manual?

Questions and answers

Randel King
May 1, 2025

How do I use it?

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1 comments:
Mr. Anderson
May 16, 2025

To use the IAI TB-02:

1. Connection: Turn off the controller's power before connecting or disconnecting the TB-02. Connect the unit carefully, ensuring the connector is properly engaged without applying excessive force.

2. Using the Touch Panel:
- Use the touch pen or optional grip belt for handling.
- Navigate the interface using buttons to adjust the graph scale (vertical or horizontal), slide the waveform, or reset the scale.
- To transfer gain values to a controller, select a gain set number (0–3) and press [Transfer]. If transferring to Gain Set No. 0, confirm the warning before proceeding.

3. Environment and Usage Restrictions:
- Do not use the TB-02 in environments with flammable gas, radiation, corrosive gas, extreme temperatures, condensation, dust, or vibration.
- Do not use it in medical, transportation, or critical safety applications.
- Operate within specified environmental and usage conditions to avoid shortening the product life.

4. Optional Accessories: Accessories like a grip belt, spiral cord, touch pen, and strap are available for convenience. Follow the instructions to attach them properly.

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Summary of Contents for IAI TB-02

  • Page 1 ELECYLINDER. For how to use the position (SEL system) controllers, refer to the following instruction manual.. "Touch Panel Teaching TB-02 Program Controller Instruction Manual" ME0356 For details of applicable controllers, refer in the section for the supported models.
  • Page 3  This Instruction Manual is original.  The product cannot be operated in any way unless expressly specified in this Instruction Manual. IAI shall assume no responsibility for the outcome of any operation not specified herein.  Information contained in this Instruction Manual is subject to change without notice for the purpose of product improvement.
  • Page 4 This Instruction Manual is for the position controller and ELECYLINDER. For details on handling the program controller (XSEL-J/K/JX/KX/KT/KET/P/Q/PX/QX/PCT/QCT/R/S/RX/SX/RXD/SXD/RA/SA/RAX/SAX/RAXD/SAXD, TT/TTA, SSEL, ASEL, PSEL, MSEL-PC/PG/PCX/PGX), refer to the separate “Touch Panel Teaching TB-02 Applicable for Program Controller Instruction Manual”. The supported models are listed below. Supported from Supported from...
  • Page 5 In the table below shows the models that support ELECYLINDER. ELECYLINDER type Supported from version EC-S□, EC-R□ V1.60 EC-S□□H (Note 1) , EC-R□□W、EC-RR□ (Note 1) V2.00 EC-RP4, EC-GS4, EC-GD4, EC-TC4、EC-TW4 EC-RR□□H (Note 2) V2.10 Note1: EC-S□□H and EC-RR□ are available for connection in versions from V1.60 to V1.81, however, some models are not.

  • Page 7: Table Of Contents

    Chapter Contents Safe ty Guide Handling Precautions Product Check 1. Confirming the Specifications 2. Connection 3. Operation of CON Related Controllers 4. Operation of SEP Related Controllers 5. Operation of MEC Related Controllers 6. Operation of ELECYLINDER 7. Gateway Parameter Setting Tool 8.
  • Page 8 Table of Contents Safety Guide ······································································································· 1 Handling Precautions ···························································································· 8 International Standards Compliances ······································································· 9 Product Check ···································································································10 1. Confirming the Specifications ·········································································· 14 Basic Specification ·························································································· 14 Environmental Specifications············································································· 15 Explanation of Each Part ·················································································· 16 1.3.1 Front (Standard Type, Dead Man's Switch Type) ········································· 16 1.3.2 Back (Standard Type) ············································································...
  • Page 9 3.10 Position Editing ······························································································ 66 3.10.1 Position Data ······················································································ 67 3.10.2 Additional Setting Items for Controllers Applicable for Position Data Comment Input ································································· 73 3.10.3 Entering New Data ··············································································· 75 3.10.4 Changing Position Data ········································································· 79 3.11 Parameter Editing ··························································································· 80 3.12 Test run ········································································································...
  • Page 10 3.25.3.4 Start Trigger Standby Status ............... 148 3.25.4 Operation to Save Data ········································································ 149 3.25.4.1 How to Save Waveform Data ..............149 3.25.4.2 To Obtain Screenshot ................. 150 3.26 Press Program ······························································································ 151 3.26.1 Press Program Monitor ········································································ 152 3.26.1.1 Press Program Monitor Screen ..............152 3.26.1.2 Data Monitor Screen ...................
  • Page 11 5.12 Maintenance – I/O Tests ·················································································· 307 5.13 Maintenance – Alarm List ················································································ 308 5.14 Maintenance, Data Backup ·············································································· 310 5.14.1 Data Backup of the Controller ································································ 311 5.14.2 Restore to Controller ············································································ 313 5.15 Maintenance – Environment Setting ·································································· 315 5.16 Monitor ········································································································...
  • Page 12 8. Error Display ······························································································ 393 Occurrence of Alarm ······················································································ 393 8.1.1 Alarms Detected by Controller ······························································· 393 8.1.2 Messages which occur when operating the touch panel teaching pendant ······· 393 9. Appendix ··································································································· 399 Screenshot ·································································································· 399 Teaching Update ··························································································· 400 9.2.1 Preparation ························································································...

  • Page 13: Safety Guide

    Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. Operation Description Description...
  • Page 14 Operation Description Description Transportation ● When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. ● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
  • Page 15 Operation Description Description Installation (2) Cable Wiring and Start ● Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. ● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around.
  • Page 16 Operation Description Description Installation (4) Safety Measures and Start ● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. ●...
  • Page 17 Operation Description Description Trial ● When the work is carried out with 2 or more persons, make it clear who Operation is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. ●...
  • Page 18 Operation Description Description Maintenance ● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well Inspection with each other to ensure the safety of the workers. ●...
  • Page 19 Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the instruction manual for each model. Level Degree of Danger and Damage Symbol This indicates an imminently hazardous situation which, if the Danger Danger product is not handled correctly, will result in death or serious...

  • Page 20: Handling Precautions

     Do not apply mechanical shocks on this touch panel teaching pendant TB-02, because they may cause failure.  When operating this touch panel teaching pendant TB-02, be sure to hold the teaching pendant to prevent the cables from receiving unnecessary tensile loads.

  • Page 21: International Standards Compliances

    International Standards Compliances This product comply with the following international standards: Refer to Overseas Standard Compliance Manual (ME0287) for more detailed information. RoHS Directive CE Marking ○ ○...

  • Page 22: Product Check

    Product Check This product, if adopting a standard configuration, consists of the parts listed below. 1. Component (excluding options) Product name Model number Number Remarks Teaching pendant Refer to "How to Read Model Standard cable is (equipped with 5m Nameplate" and "How to affixed on body standard cable) Read Model Number."...
  • Page 23 2. Instruction manual related to this product, stored in the DVD Name Control number Touch panel teaching TB-02 Applicable for Position Controller Instruction ME0355 Manual Instruction manual for actuator integrated with ERC2 controller (PIO type) ME0158 Instruction manual for actuator integrated with ERC2 controller (SIO type)
  • Page 24 4. How to Read Model Number TB – 02 – SC – SWR– ENG <Model number> <Language option> TB-02 : Standard type Not specified : Screens are displayed in TB-02D : With deadman switch type Japanese. (left side) (Display can be changed to other languages) : Screens are displayed in English.
  • Page 25 Model code for cable itself Remark CB-TB1-C002 For position controller/ELECYLINDER connection CB-TB1-X002 For SEL system connection (XSEL-J/JX Type excluded) For ASEL, PSEL, SSEL and MSEL Connection (used together with Separately sold CB-SEL-SJS002 CB-TB1-X002) cable CB-TB1-XJ005 For XSEL-J/JX connection For positioner controller TP adapter connection (to comply with Safety CB-TB1-GC002 Categories) Option model code...

  • Page 26: Confirming The Specifications

    Cooling method Natural air-cooling TB-02 : 155 mm (H) × 190 mm (W) × 25 [45.1] mm (D) Size TB-02D : 155 mm (H) × 190 mm (W) × 55 [75.1] mm (D) Stop switch included in [ ] TB-02 : 470g approx.

  • Page 27: Environmental Specifications

    1.2 Environmental Specifications Item Specifications Working ambient 0 to 40°C temperature Working ambient humidity 85%RH or less (non-condensing) Storage ambient temperature -20 to 70°C Storage ambient humidity 85%RH or less (non-condensing) 1000 meters or less above the sea level Altitude Environment with no corrosive or flammable gas Environment Avoid use in places with dust or in places where oil mist or cutting fluid...

  • Page 28: Explanation Of Each Part

    1.3 Explanation of Each Part 1.3.1 Front (Standard Type, Dead Man's Switch Type) 1) EMERGENCY STOP Switch (Gray or Red) 2) Display and Touch Panel Parts 3) Standard Cable Length (5m) 1) EMERGENCY STOP Switch Press it to stop the operation. To cancel, turn it in the direction of arrow.

  • Page 29: Back (Standard Type)

    1.3.2 Back (Standard Type) 5) Touch pen 6) Wall-mounting hook unit 4) Secure Digital Memory Card Slot Cover (Inside, Secure Digital memory card inlet) 1.3.3 Back (Dead Man's Switch Type) 5) Touch pen 6) Wall-mounting hook unit 4) Secure Digital Memory Card Slot Cover (Inside, Secure...
  • Page 30 4) Secure Digital Memory Card Slot Cover There is an inlet for Secure Digital memory card inside the cover. Refer to [1.4 How to Set in/out Secure Digital Memory Card] to set in or out a Secure Digital memory card. 5) Touch pen Use this pen to touch the touch panel’s operation and display screen.

  • Page 31: How To Set In/Out Secure Digital Memory Card

    1.4 How to Set in/out Secure Digital Memory Card 1.4.1 How to Take off Secure Digital Memory Card Slot Cover Slide it towards the back while pushing it against the unit. Slide 1.4.2 How to Insert Secure Digital Memory Card Face the electrode side of a Secure Digital memory card to the front and push it in until it makes a click sound.

  • Page 32: How To Take Out Secure Digital Memory Card

    1.4.3 How to Take out Secure Digital Memory Card Press the Secure Digital memory card lightly and release and the card pops out a little. Pull it out straight. Press the card lightly. Pull it out straight.

  • Page 33: External Dimensions

    1.5 External Dimensions Standard type (with no dead manʼs switch) Dead manʼs switch type...

  • Page 34: Life Of Touch Panel Lcd

    The nominal life of the button battery CR2032 that the manufacturer states is approximately five years (Ambient temperature at 25C). The replacement of the battery cannot be held at customer’s site. Please contact IAI when you require a replacement. 1.8 Optional Items ■...

  • Page 35: How To Attach Grip Belt

    1.8.1 How to Attach Grip Belt Grip part Belt part 1) Pull out the belt part from the grip 2) Attach the belt at the slit on the left bottom of part. the main unit. 3) Put the belt part through the grip part. 4) Attach the belt at the slit on the left top of the main unit and attach the belt to the grip part with the fabric hook-and-loop fastener.

  • Page 36: Connection

    2. Connection 2.1 Connecting with the Controller Turn the controller power OFF before connecting or disconnecting the touch panel teaching TB-02. Caution:  Connecting or disconnecting the unit while the controller power is ON could result in faults.  Confirm the connector engagement section and connect/disconnect while taking care not to apply excessive force.

  • Page 37: Position Controller/Elecylinder Cable

    2.2 Position controller/ELECYLINDER cable Model CB-TB1-C002 TB-02 Position controller/ELECYLINDER Name connection cable Controller side connector type MD connector (JST Mfg. Co., Ltd.) TB-02 unit side connector type RP13A-12PH-20SC (71) (HIROSE) Minimum Cable Bending Radius 48mm Cable length: φ6.0...

  • Page 38: Safety Category Compliance

    2.3 Safety Category compliance It is capable to comply with Safety Categories by connecting TB-02 and TP adapter (RCB-LB-TGS) for p and establishing wiring for safety circuit. osition controller Join the Safety Category applicable cable CB-TB1-GC002 to the TB-02 standard cable.

  • Page 39: Operation Of Con Related Controllers

    3. Operation of CON Related Controllers CON related controllers: ERC2, ERC3, RCP6S, RCM-P6□C, ACON, PCON, SCON, DCON, RACON, RPCON, MCON, MSCON and RCON-PC/PCF/AC/DC 3.1 Displayed Language Change The language can be changed by following the steps below. For the operations after the language change, please refer to the instruction manual written in each language.
  • Page 40 ● Display change from English to Chinese (1) Touch [Menu2] in Menu1. (2) Touch [Environment Setting] in Menu2. Touch [Chinese]. (4) Touch [写入上述设定]. (Note) Skipping to another window without touching will allow setting to go back to that before 写入上述设定 changed.

  • Page 41: Operating Menu

    3.2 Operating Menu Operating menu when the touch panel teaching pendant TB-02 is connected to a CON related controller is shown. Operation Menu 1 Sub Menu Operation Window Display of Display of input and conditions of Data display of input and...
  • Page 42 Operation Menu 2 Sub Menu Operation Window Select/change Select/change of connected axis controller Gateway parameter setting Change of connected axis Operated Axis Change Window Operated Axis Gateway Menu Window controller Controller reboot 3.15 Controller reboot Controller Controller Reboot Reboot Select TP TP operation mode select 3.13 operation mode...

  • Page 43: Initial Screen

    3.3 Initial Screen When the power is turned on, the IAI logo is displayed for approx. 1 second on the operation display screen of the touch panel teaching pendant and then the version information is displayed. When Multiple Units Connected If multiple units are connected, the axis selection screen appears.

  • Page 44: Changing Operating Axis

    Connection with the selected controller axis starts. The following screen is shown when the enable feature parameter of the controller is valid in TB-02. Select either [Yes] (Inactivate Enable Feature) or [No] (Activate Enable Feature). The following screen is shown when the enable feature parameter of the controller is invalid in TB-02D.

  • Page 45: Menu Selection

    3.5 Menu Selection Menu 1 Menu 2 Menu 2 Menu 1 Two menu selection screens, Menu 1 and Menu 2, are available. Touching [Menu2] on the Menu 1 screen changes the display to the Menu 2 screen. Touching [Menu1] on the Menu 2 screen changes the display to the Menu 1 screen. Return Button : Returns to Previous Screen Home Button...
  • Page 46 Conduct readout of each type of data such as position data, parameters and alarm list and save them, and update software of TB-02. [Refer to 3.19 Data Backup]  Servo monitor The actual operation status of the actuator is displayed in a waveform.

  • Page 47: Position Edit Guide

    3.6 Position Edit Guide In the guide, explains how to input position data and how to make a trial run in two-way communication style using the actual position data edit screen. Operate in the order of [Introduction] → [Item select] → [Position input] → [Test run] → [End]. Touch [Position edit guide] icon.
  • Page 48 Position input Positioning operation Push operation Test run Touch the home button to return to Menu 1 screen.

  • Page 49: I/O Control Guide

    3.7 I/O Control Guide Here, explains with actual operation how to perform positioning operation by I/O control when PIO Pattern is set to 0 in two-way communication style. Perform operation in order of [Introduction] → [Servo ON] → [Release of pause] → [Homing] →...
  • Page 50 Servo ON Release of pause Homing Expl. for pos.
  • Page 51 Positioning Touch the home button to return to Menu 1 screen.

  • Page 52: Easy Program Setting

    3.8 Easy Program Setting Conducts data setting necessary for the requested operation from the sample program and then makes a trial operation in order in two-way communication style. Perform operation in order of [Sample program select] → [Stop p.select] → [Position d. create] →...
  • Page 53 Pos. d. create Test run Touch the home button to return to Menu 1 screen.

  • Page 54: Monitor

    3.9 Monitor The I/O statuses, current position and other information of the controller connected are displayed. Touch [Monitor] on the Menu 1 screen. If the TP operation mode is not Monitor Mode 1 or 2, the following message screen appears. Touch [Yes] to change to Monitor Mode 1 or 2.

  • Page 55: Monitor Screen

    3.9.1 Monitor Screen 3.9.1.1 Monitor Main Screen [Network Monitor] button should be displayed for the network type single axis controllers. Touch [I/O monitor] and the I/O monitor screen will be displayed. [Refer to 3.9.1.2] Touch [Data monitor] and the data monitor screen will be displayed. [Refer to 3.9.1.3] Touch [Input signal] and the term explanation screen for input signals will be displayed.
  • Page 56 [Displayed Items]  PIO pattern The PIO pattern number set to the controller is shown.  Complete pos. No The position number achieved upon completion of positioning is shown.  IN The status of each input port is shown. ON is lit. OFF is unlit. ...

  • Page 57: I/O Monitor Screen

    3.9.1.2 I/O Monitor Screen Touch [Monitor main] and the monitor main screen will be displayed. [Refer to 3.9.1.1] Touch [Data monitor] and the data monitor screen will be displayed. [Refer to 3.9.1.3] [Displayed Items]  Input port The status of each input port is shown. ON is lit. OFF is unlit. ...

  • Page 58: Glossary Screen For Input And Output Signals

    [Displayed Items]  Cur. pos. The current position is shown.  Current vel. The current speed is shown.  Alarm code The applicable alarm code is shown.  Overload level Shows the overload level.  Cur. ratio The command value of electrical current is shown as a percentage of the rated current.

  • Page 59: Network Data Monitor Screen

    3.9.1.5 Network Data Monitor Screen Touch [Input] button and the input value should be displayed on the data monitor. Touch [Output] button and the output value should be displayed on the data monitor. Values in “Control Signal 1” and “Control Signal 2” of input and “Status Signal 1” and “Status Signal 2”...
  • Page 60 3.9.1.5 (1) Network Setting  Fieldbus operation mode An operation mode name should be displayed in accordance with the setting in Parameter No. 84 “Fieldbus Operation Mode”. Fieldbus operation mode setting Parameter No. 84 Positioner Type Servo Press Type Setting Remote I/O (Not Displayed) Remote I/O (Not Displayed) Simple Direct...
  • Page 61 3.9.1.5 (2) Data Monitor (Positioner Type) Input values to a controller, settable range and output values from a controller should be displayed. The window shown above is the display in Fieldbus Operation Mode “3: Full Direct”. Shown in “Input and Output Display List for Each Positioner Type Fieldbus Operation Mode” is the screen displayed in each setting of Fieldbus Operation Mode.
  • Page 62 Fieldbus Operation Input Value Output Value Mode Remote I/O2 Simple Direct 2 Half Direct 2 Remote I/O 3 Half Direct 3...
  • Page 63 Shown in “Positioner Type Data List” is the input and output contents in each setting of Fieldbus Operation Mode. Positioner Type Data List Fieldbus Operation Mode Occupied Occupied Target Target Target Target Target Target area (not area (not position position position position position...
  • Page 64 Shown in “Positioner Type Input List” is the list of detailed explanations for the input items. Positioner Type Input List Item Explanations Target position It shows the target position at direct position movement command. Unit : 0.01mm or 0.001mm Positioning band It shows the positioning band at direct position movement command.
  • Page 65 Shown in “Positioner Type Output List” is the list of detailed explanations for the input items. Positioner Type Output List Item Explanations Current position It shows the current position. Command current It shows the command current. Current velocity It shows the current velocity. Alarm code It shows the alarm code which is currently being occurred.
  • Page 66 Positioner Type Control Signals and Status Signals List Fieldbus Operation Mode Control signal１ Control signal 2 CSTR DSTR DSTR CSTR DSTR DSTR HOME HOME PUSH HOME HOME HOME HOME GSL0 JISL JISL GSL1 JISL JISL JISL JVEL JVEL MOD0 JVEL JVEL JVEL MOD0...
  • Page 67 3.9.1.5 (3) Data Monitor (Servo Press Type) Full Feature Mode It is the mode applicable for the program operations and direct position movement commands. It is not capable for a direct position movement command while a program is executed or program startup during direct position movement.
  • Page 68 Servo Press Type Control Signal 2 Details Bits Symbol Name Servo ON command HOME Home return Alarm reset CLBR Loadcell calibration command RMOD Operation mode switchover BKRL Brake compulsory release PSTR Program startup PHOM Program home-position movement ENMV Axis operation permission FPST Program compulsory stop SSTP...
  • Page 69 • Display of Output Values It shows the output (PLC input) values from a controller. Shown in “Servo Press Type Output List” is the list of detailed explanations for output items. Servo Press Type Output List Item Explanations Ourrent position It shows the current position.
  • Page 70 Servo Press Type Control Signal 1 Details Bits Symbol Name APRC In Approaching Operation SERC In Searching Operation PRSS In Pressurizing Operation PSTP Pressurizing in Stop DCMP In Depressurizing Operation RTRN In Return Operation WAIT Program in Standby (Reserved) (Reserved) (Reserved) PJOK Position (Distance) Judgment Passed...

  • Page 71: Maintenance Information Screen

    3.9.2 Maintenance Information Screen Touch either [Maintenance] in Monitor Window [3.9.1] or [Maintenance Information] in Information Window [3.17], and the maintenance information window should open. [Actuator replacem.] ----- It should be conducted when an actuator is to be replaced. ----- [Refer to 3.9.2.1, “Operating Method When Replacing the Actuator.”] [Pairing ID clear] --------- It should be conducted when only the motor unit is to be replaced.
  • Page 72 [Setting Values for Total Travel Count and Total Travel Distance] It is available to issue a message level alarm when the total travel count has exceeded the setting threshold for the total travel count or when the total travel distance has exceeded the threshold for the total travel distance.

  • Page 73: Operating Method When Replacing The Actuator (When Replacing The Actuator)

    3.9.2.1 Operating Method When Replacing the Actuator (When Replacing the Actuator) The following shows the method that resets the Total travel count and Total travel distance at the time of replacing the actuator that connects to the controller with the maintenance information function.

  • Page 74: Operating Method To Clear Pairing Id (When Replacing Motor Unit)

    3.9.2.2 Operating Method to Clear Pairing ID (When Replacing Motor Unit) Stated below is how to clear only the pairing ID. [Pairing ID Clear] button appears only when the actuator is equipped with the battery-less absolute encoder. (Note) This process is to be conducted when only motor unit is to be replaced. Follow the process in “3.9.2.1 Operating Method When Replacing the Actuator”...

  • Page 75: Operating Method When Replacing The Fan

    3.9.2.3 Operating Method When Replacing the FAN Shown below is how to reset the total fan operation time at the time of the fan replaced. The total fan operation time and [FAN replacem.] button should be shown only when the controller is equipped with a fan.

  • Page 76: Operating Method Of Updating Maintenance Information Related To Lubrication

    3.9.2.4 Operating Method of Updating Maintenance Information Related to Lubrication Shown below is how to record the time of lubrication and how to reset the drive distance after lubrication when lubrication to an actuator. Last time lubrication, travel distance after lubrication and [Lubrication] button should be shown when both the controller and actuators are applicable for the information management system and Parameter No.

  • Page 77: Time Setting Screen For Controller

    3.9.3 Time Setting Screen for Controller In the controller with a calendar function, the time setting for the controller can be set. [How to Set Time] Touching [Time] displays the time setting screen. Controller‛s time is displayed. Touch [Time edit]. Touch the value of year, month, day, hours, minutes or seconds you want to change.

  • Page 78: Position Editing

    3.10 Position Editing Set/edit the target position, speed, acceleration, deceleration and other data related to positions. You can move the axis by jogging or inching. Touch [Position edit] on the Menu 1 screen. If a position edit password is other than “0000,” the password entry screen appears. Enter the position edit password.

  • Page 79: Position Data

    Caution: Operation with JOG Switch on Front Panel of RCON If TB-02 gets disconnected from the controller in the condition that this window is open, JOG switch operation will get disabled.
  • Page 80 If this is the case, the tact time can be reduced, so contact IAI. When contacting IAI, tell us the weight, shape and installation method of your work part and installation condition (horizontal/vertical) of your actuator.
  • Page 81 (6) Positioning band [mm] What this setting means is different between “Positioning operation” and “Push-motion operation.” “Positioning operation”: Define how far before the target position you want to turn the completion signal ON. The factory setting is 0.1 mm. Timing at which the For the positioning operation completion signal turns ON (except for the solenoid valve mode below):...
  • Page 82 (7) Incremental Specify absolute coordinates or incremental coordinates. The factory setting is 0. 0: Absolute coordinate specification 1: Incremental coordinate specification Warning: Be sure to specify absolute coordinates on PCON-C/CF/CA/CFA/CB, ACON-C/CA/CB, DCON-CA/CB, SCON-C/CA/CAL/CB, ROBONET, ERC3 PIO Converter, RCP6S, MCON and MSCON (Remote I/O mode) controllers of solenoid valve mode 2, or PCON-CY/CYB, ACON-CY/CYB and DCON-CYB controllers of solenoid valve mode 1.
  • Page 83 (10) Acceleration/deceleration mode Define the acceleration/deceleration pattern. The factory setting is 0. 0: Trapezoid pattern 1: S-motion 2: Primary delay filter Trapezoid pattern Speed Deceleration Acceleration Time * Set the acceleration and deceleration in the “Acc” and “Dcl” fields of the position table. S-motion The acceleration curve rises gradually at first and then suddenly shoots up in the middle.
  • Page 84 (11) Stop mode Define the power-saving mode to be used while the actuator is standing by after completion of positioning to the target position set in the “Position” field of the applicable position number. 0: Disable power-saving mode * The factory setting is 0 (Disable). 1: Auto servo OFF mode, with the delay time defined by parameter No.

  • Page 85: Additional Setting Items For Controllers Applicable For Position Data Comment Input

    3.10.2 Additional Setting Items for Controllers Applicable for Position Data Comment Input In addition to items in 3.10.1, following items should be added for controllers applicable for comment input in position data (RCON-PC/PCF/AC/DC and RCON Connected Type in SCON-CB). (1) Comment Comment can be set with up to 20 characters of half size font.
  • Page 86 Position Data Individual Edit Screen (3) Parameter Select Area The setting items should differ depending on the value set in Parameter No. 191 Position Data Extension Feature. Parameter Setting Item No.191 No Setting Item Drive Torque Limitation Push speed Drive Torque Limitation : Setting for movement current limitation at position movement can be established.

  • Page 87: Entering New Data

    3.10.3 Entering New Data You can enter new position data in one of four ways. (1) Numerical input    Enter position data directly as numerical values from the numerical keypad on the teaching pendant. (2) Direct teaching    Turn off the servo control, move the rod or slider by hand to the target position, and then acquire the achieved position (current position) into the position table and specify that position.
  • Page 88 (1) Basic operation [Data entry on the position data table screen] You can set the target position, speed, acceleration and deceleration in the position data table. Touch [ Pr pg] and [ Nx pg] to display the table showing the desired position data number. Or, touch [No.
  • Page 89 [JOG / Inching Operation] Movement and position data reading can be performed by JOG / Inching operation. Operation in Position edit Window  [Servo] : Touching [Servo] while the servo is OFF turns on the axis servo and  becomes lit. Touching [Servo] while the servo is ON turns off the axis servo and ...
  • Page 90 Position acquisition operation Move to the position that you would like to read by JOG / Inching operation. Touch the target position of the position number that you would like to read. Touch [Pos. set] button. The confirmation window appears. You can touch [] or [] to change the position number.

  • Page 91: Changing Position Data

    3.10.4 Changing Position Data You can change all position data by overwriting the current values. Accordingly, four cases are considered just like when data is entered anew. (1) Numerical input    Enter position data directly as numerical values from the numeric keypad.

  • Page 92: Parameter Editing

    3.11 Parameter Editing Parameters are displayed and edited. Touch [Parameter edit] on the Menu 1 screen. If a system password is not “0000,” the password entry screen appears. Input the parameter edit password. Touch [ENT]. The parameter edit password at delivery is set to “0000”.
  • Page 93 (1) Basic operation Touch [] to return to the previous screen. Touch [] to move to the next screen. Touch [No. sel.] and enter a desired parameter number, and the screen showing the parameter you want to set will appear. In this example, soft limit+ side is set.

  • Page 94: Test Run

    3.12 Test run You can perform jogging/inching operations, move to a position or continuously to multiple positions registered in the position table, or move to a position by specifying the position directly. Touch [Test run] on the Menu 1 screen. The movement menu screen appears.
  • Page 95 (1) Jog inching Perform jog/inching operation. Refer to [3.12.1 JOG / Inching Operation] for details about how to operate. (2) Position move Move to a position or continuously to multiple positions registered in the position table.  Move The actuator moves, in a single step, from the current position to the position corresponding to an arbitrary position data number registered in the position table.
  • Page 96 (3) Direct move Input the target position and the speed on the numeric keys to perform movement. Refer to [3.12.3 Direct Movement Operation] for details about how to operate. (4) I/O test Monitoring of the PIO input signals and compulsory output of the output signals can be conducted.

  • Page 97: Jog/Inching Operation

    Caution: Operation with JOG Switch on Front Panel of RCON If TB-02 gets disconnected from the controller in the condition that this window is open, JOG switch operation will get disabled.

  • Page 98: Position Movement Operation

     [Stop] : Touching [Stop] stops the axis. Caution: Operation with JOG Switch on Front Panel of RCON If TB-02 gets disconnected from the controller in the condition that this window is open, JOG switch operation will get disabled.

  • Page 99: Direct Movement Operation

    : Touching [Stop] stops the axis. Caution: Operation with JOG Switch on Front Panel of RCON If TB-02 gets disconnected from the controller in the condition that this window is open, JOG switch operation will get disabled. 3.12.4 I/O test PIO input signals can be monitored.

  • Page 100: Tp Operation Mode

    3.13 TP Operation Mode An operation mode is set if the manual (MANU) mode is selected. Touch [TP op. mode] on the Menu 2 screen. The TP operation mode screen appears. Select and touch [Teach1] or other desired mode. Select a manual operation mode from the menu containing the following four items: ...

  • Page 101: Alarm List

    3.14 Alarm List A list of alarms that may generate after the controller power is turned on is shown. [For alarm details, refer to 8, “Error Display.”] Touch [Alarm list] on the Menu 1 screen. he controller’s alarm list appears. Controller without the calendar function Touching [...

  • Page 102: Controller Reset

    3.15 Controller Reset The controller is restarted. Touch [Controller reset] on the Menu 2 screen. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller. This window appears if the servo is on. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller.

  • Page 103: Other Settings

    3.16 Other Settings Parameter initializing, axis number change, loadcell calibration, loadcel invalidation and I/O customizing can be conducted. Touch [Other setting] in Menu 2 screen. Other setting screen opens. (Buttons to be displayed should differ depending on the controller models.) Touch a button of the feature that you would like to conduct such as [Parameter initialization].

  • Page 104: Axis Number Change

    Touch [Yes]. Touch [No], and the controller will not be rebooted and the screen returns to the previous. Caution: If the controller is not restarted, the parameters that have been rewritten to their factory settings do not translate to the factory-set operations. The factory settings will become effective once the controller is restarted or power is reconnected.

  • Page 105: Load Cell Inactivation

    3.16.4 Load Cell Inactivation Function of the loadcell can be invalidated temporarily on an actuator equipped with a loadcell. (SCON-CB) Touch [Load cell inactivation] in Other setting screen, and the controller gets rebooted and the loadcell becomes invalid. Caution: There will be no confirmation window appearance after touching [Load cell inactivation] button.
  • Page 106 Number of positioning IN/OUT 0 IN/OUT 1 IN/OUT 2 IN/OUT 3 IN/OUT4 IN/OUT5 IN/OUT 6 IN/OUT 7 points Available for Available for Available for Available for Available for CSTR Assignment Assignment Assignment Assignment Assignment 4 points Available for Available for Available for Available for Available for...
  • Page 107 Output Signal Content name NC(-) Feature not assigned MOVE Moving signal : It turns ON during actuator movement process Operation preparation end : Servo turned on when ON HEND Home return completion : Home-return command when ON * ALM Alarm : It turns ON when an alarm is generated ZONE1 ZONE...

  • Page 108: Information Display

    3.17 Information Display Information such as the controller version, manufacturing information and maintenance information is displayed. Touch [Information] on the Menu 1 screen. The information screen appears. Touch a button of the feature that you would like to display such as [Software version information]. [Software version information] Touch [Software version information] in Information screen.
  • Page 109 The user note is available for editing up to 124 characters in half size at the maximum. (Only half size alphabetical and numerical characters and half size symbols are available for input in TB-02.) Refer to “Input Operation on Full Keyboard” in 3.10.2 for entering a text. [Maintenance information] Touch [Maintenance information] in Information screen.
  • Page 110 [Connectable model] Touch [Connectable model] in Information screen. Connectable model screen opens. Controllers connectable to this teaching pendant with the current version should be displayed. Refer to [9.2 Teaching Update] for how to update teaching. [Inquiry] Touch [Inquiry] in Information window. Inquiry window opens.

  • Page 111: Axis Name Edit

    Axis Name Display Axis Name Display (Note) The available characters for setting in TB-02 are capitalized font English characters (from A to Z) and numbers (from 0 to 9). Axis Name Edit Operation 1. Set to “Axis Name” for the axis name display in Menu 2 → Env. set. window.

  • Page 112: Environment Setting

    3.18 Environment Setting You can change the language setting, touch operation sound setting, dim display time setting, data input warning setting, axis name display setting, position editing password change / PrsProgram edit password change, parameter edit password change, system password change, display setting, time setting and Startup screen setting.
  • Page 113 [Touch tone] You can select whether or not to output a touch tone. Touch [OFF]. A touch tone is not output. Touch [MAX], [MID] or [MIN]. A touch tone is output. Touch [Write the above setting]. (Note) If writing is not conducted, the setting will go back to those before making a change when moving to another screen.
  • Page 114 [Change Pos Edit Password/Prs Program edit password change] Change the position edit password or Prs Program edit password. In Change Prs Program Edit Password, the display “Position Edit Password” is replaced with “Prs Program Edit Password”, but the way to operate the window should be the same. Touch [Position edit password change] or [Prs Program edit password change].
  • Page 115 [Change Parameter Edit Password] Change the parameter edit password. Touch [Parameter edit password change]. If the system password is not “0000,” the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119.” For how to change the system password, refer to [Change System Password] in the next page.
  • Page 116 [Change System Password] Change the system password. Touch [System password change ]. If the system password is not “0000,” the password entry screen appears. Input the system password that is currently set. Touch [ENT]. The default system password is “5119.” Enter the new system password to change to.
  • Page 117 [Display setting] Adjustment of contrast and brightness of the screen, position tuning for touch panel and LCD screen check can be performed. Touch [Display setting]. Display setting menu window is displayed. Select Display setting menu.  Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness] Contrast adjustment Touch [–] and [+] under Contrast to adjust the contrast of...
  • Page 118 Touch panel position calibration A calibration for the position detection of the touch panel is performed. Touch [Touch panel position calibration]. Touch [■] in the order of 1, 2, 3 and 4. The display returns to Display setting menu screen.
  • Page 119 LCD Check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed Touch any point on the screen. White Only is displayed Touch any point on the screen. Black Only is displayed Touch any point on the screen.
  • Page 120 [Time Setting] You can set the time for TB-02 or controller with the calendar function. 1) Time setting for TB-02. Touch [Time]. The time of teaching TB-02 is displayed. Touch [Time edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed.
  • Page 121 The clock setting complete window is shown and the clock in TB-02 gets changed. 2) Time setting for controller with the calendar function. Touch [Time]. Teaching time is displayed. Touch [Time edit]. You don't need to change the time in the case of setting the time of the teaching to the controller.
  • Page 122 Touch [Set as controller clock]. The clock setting complete screen is shown and the clock in the controller gets changed.
  • Page 123 [Startup screen setting] Setting can be established for the window shown in the screen first after the power is turned on. Also, show / hide can be selected for the icons of Position edit guide, I/O control guide and Easy setting in Menu 1 screen.

  • Page 124: Data Backup

    3.19 Data Backup Data is transferred between the Secure Digital memory card in the touch panel teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. * For how to operate the press program data, refer to 3.26.4 Secure Digital Memory Card (Note) Extensions of the Stored Data •...

  • Page 125: Data Backup Of The Controller

    3.19.1 Data Backup of the Controller The data in the controller is transferred to the Secure Digital memory card for backup. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Position data] and touch it.
  • Page 126 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 127: Restore To Controller

    3.19.2 Restore to Controller Data in the Secure Digital Memory card is transferred to the controller. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select the data type to transfer to the controller, such as [Position data], and touch it.
  • Page 128 Touch [Transfer]. Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished. Touch [OK].

  • Page 129: Smart Tuning Function

    3.20 Smart Tuning Function With the Smart Tuning Function, the following 2 operations can be performed. 1) Setting of maximum acceleration/deceleration speed considering the indicated transported load and velocity 2) Setting of acceleration/deceleration speed to provide the shortest operation time figured out from the indicated transported load and moving distance (1) Setting of maximum acceleration/deceleration speed considering the indicated transported load and velocity...

  • Page 130: Indicated Transported Load And Velocity

    3.20.1 Setting Operation for Max. Acceleration/Deceleration for Indicated Transported Load and Velocity 1) Basic Information Settings Set the model code, lead, stroke, actuator posture and the payload of the applicable actuator. Touch [Position edit] button. Touch [Tuning setting]. Tuning setting screen opens. Touch ▼...
  • Page 131 2) Way to Handle Smart Tuning Function Set the velocity and carrier load number to the set position number. Select “Automatically Tune Acceleration from Transported Load and Velocity” from the ways for tuning. Select the position to have Smart Tuning Function and touch it.

  • Page 132: Operation To Automatically Set Velocity And Acceleration Speed

    3.20.2 Operation to Automatically Set Velocity and Acceleration Speed from Moving Distance 1) Basic Information Settings Set the model code, lead, stroke, actuator posture and the payload of the applicable actuator. Touch [Position edit] button. Touch [Tuning setting]. Tuning setting screen opens. Touch ▼...
  • Page 133 2) Way to Handle Smart Tuning Function Set the distance and carrier load number to the set position number. Select “Automatically Tune Acceleration from Transported Load and Velocity” from the ways for tuning. Select the position to have Smart Tuning Function and touch it.
  • Page 134 (Position 2 points designation) Select Position 2 points designation. Touch the value on the start position and the numeric key will be shown. Set the Start position. Touch the value on the end position and the numeric key will be shown. Set the End position.

  • Page 135: Maintenance Parts List

    3.21 Maintenance Parts List Information of maintenance components is displayed. Touch [Maintenance parts list] in Menu 2 screen. Maintenance parts list screen opens. 3.21.1 Check Cable Model Number, Controller Parts [Check cable model number] Touch [Check cable model number] button. Check model number of motor / encoder cable opens.
  • Page 136 [Controller parts] Touch [Controller parts] button. The battery list opens. Touch [↑Pr pg], and the screen shifts to the list in the previous window. Touch [↓Nx pg], and the screen shifts to the list in the next screen. Touch [Battery pictures] button. The screen shows the list of battery pictures.

  • Page 137: Schematic Display And Parts List Display

    3.21.2 Schematic Display and Parts List Display [Schematic display] Open Maintenance parts list window. Touch ▼ and ▲ in the series select column to choose the actuator model type. Items to be displayed will differ depending on the selected model type. Touch ▼...
  • Page 138 [Parts list display] Touch [Parts list display] button. The parts list opens. Touch [←] button to return to the previous screen.

  • Page 139: Easy Programming

    Take this as a reference when constructing a Easy programming. Caution: Operation with JOG Switch on Front Panel of RCON If TB-02 gets disconnected from the controller in the condition that this window is open, JOG switch operation will get disabled.
  • Page 140 [Driving Easy Programming] Touch the first (on the most left) step of the easy programmng. Input a position number or a timer (T1 to T5) and touch [ENT]. Set the next step and after in the same manner. Set R at the end when it is required to repeat the operation. Touch a timer to use (T1 to T5) when it is required to have time for pause.
  • Page 141 During the operation, the Start button and the step number in execution turn to blue. To stop operation, touch the [Start] button again. Operation stops. Touch the number to execute the program when it is required to set number of repeating. Set the number to repeat and touch [ENT].
  • Page 142 Touch [Clear] button, and the set easy program will be all deleted. Caution: When there is an alarm issued due to such a reason as making a mistake in position number indication, go back to Easy programming screen with [ ] button.

  • Page 143: Pulse Train Mode Setting

    3.23 Pulse Train Mode Setting Establish the settings to conduct the pulse-train control. Touch [Pulse train mode setting] in Menu 2 screen. The icon will not be shown for the controllers that are not applicable for the pulse-train control. A message in red will appear if the setting is not done appropriately for the pulse-train control mode.

  • Page 144: Configuration Setting]

    3.23.1 [Configuration setting] First, display the [Configuration setting] screen. Once setting is finished, touch [Next] button. [Contents of Display]  Operation mode setting Displays the current operation mode. Confirm that it shows Pulse-Train Control Mode.  Command pulse mode input polarity setting Set the input polarity whether active high or active low.

  • Page 145: Electric Gear Setting]

    3.23.2 [Electric gear setting] Second, display the [Electric gear setting] screen. Once setting is finished, touch [Next] button. [Contents of Display]  Master unit pulse output method Select the pulse output system of the host unit whether it is the open collector type or differential (line drive) type. ...

  • Page 146: Feedback Pulse Electric Gear Setting]

    3.23.4 [Feedback Pulse Electric Gear Setting] Lastly, display the [Feedback pulse Electric gear setting] screen. Once setting is finished, touch [Write parameter] button. [Contents of Display]  Feedback pulse gear ratio usage select Select whether to have the feedback pulse output and input pulse in equal ratio or to be set individually.

  • Page 147: Offboard Tuning

    3.24 Offboard Tuning Offboard tuning function is a feature established in purpose of calculating the optimum gain considering the payload. By inputting the operational conditions, optimum controlling parameter (each types of gain) settings and cycle time will be figured out. ...

  • Page 148: For Controllers Applicable For Gain Calculation

    3.24.1 For Controllers Applicable for Gain Calculation (such as servomotor type controllers) Setting of controlling parameters (each types of gain) and cycle time calculation are available. Touch [Offboard Tuning] in Menu 2 screen.        ...
  • Page 149 Select either “Base Control width” or “Simple Tuning” in the tuning method. Base Control It is suitable when it is required to Width calculate the gain automatically considering the payload, but not necessary to increase the responsiveness. Simple Tuning It is suitable when it is required to calculate the gain automatically ...
  • Page 150 Select either velocity (mm/s) or drive distance (mm) to show its graph. (Values displayed on the left) The graph for current (%) will be displayed at the same time. (Values displayed on the right) Touch [←] button to return to the offboard tuning screen. [Window Setting Buttons] : Touch it to slide the displayed waveform : Touch it to enlarge the scale of the graph...

  • Page 151: For Controllers Not Applicable For Gain Calculation

    3.24.2 For Controllers Not Applicable for Gain Calculation (such as pulse motor type controllers) Setting of controlling parameters (each types of gain) cannot be performed, but cycle time calculation is available. Setting of controlling parameters (each types of gain) and cycle time calculation are available. Touch [Offboard Tuning] in Menu 2 screen.
  • Page 152  Touch [Calculation] button.        Cycle time is calculated and displayed.  Item name Unit   Posit. time  Cycle time  (include pause time)  Touch [Graph], and the graph of the cycle time will be displayed....

  • Page 153: Servo Monitor

    3.25 Servo Monitor The actual operation status of the actuator is displayed in a waveform. It is available to record the displayed data. Caution: As ACON-C, PCON-C, SCON-C, SCON-CAL, ERC2, RACON and RPCON are not equipped with the servomotor features, there will be no servo monitor icons displayed.
  • Page 154 After confirming the channel setting, touch [Start Monitoring] button to start monitoring. To have it in standby status for triggering, touch [Trigger Standby] button. Caution: Moving to another window during monitoring or trigger standby, the status of monitoring and trigger standby will be cancelled. ■...

  • Page 155: Servo Monitor (Waveform Display) Screen

    3.25.1 Servo Monitor (Waveform Display) Screen Display Setting Other Displays Buttons (Refer to 3.25.1.4) (Refer to 3.25.1.2) Channel Settings (Refer to 3.25.1.1) Waveform Display Area Monitor Operation Buttons (Refer to 3.25.1.3) Other Displays (Refer to 3.25.1.4) Display Setting Buttons (Refer to 3.25.1.2) 3.25.1.1 Channel Settings Select an item to be monitored in channel settings.

  • Page 156: Display Setting Buttons

    3.25.1.2 Display Setting Buttons : Touch it to enlarge the scale of the graph in vertical axis. : Touch it to reduce the scale of the graph in vertical axis : Touch it to enlarge the scale of the graph in horizontal axis : Touch it to reduce the scale of the graph in horizontal axis : Touch it to initialize the scale of the graph.

  • Page 157: Sampling Frequency Setting

    3.25.2 Sampling Frequency Setting Press [Detail Setting] button in the servo monitor (waveform display) screen to show this screen. Sampling period set. and continuous monitoring available time display can be conducted. There are some models that setting of the Sampling period set. cannot be conducted, and only display of the current Sampling period set.

  • Page 158: Trigger Setting

    3.25.3 Trigger Setting Trigger setting is available on ACON-CB/CYB/PLB/POB, DCON-CB/CYB/PLB/POB, PCON-CB/CYB/PLB/POB, SCON-CB, MCON and RCP6S. Press [Detail Setting] button in the servo monitor (waveform display) screen to show this screen. Left of the screen, for purposes of explanation, it displays all of the configuration items. Depending on the model and setting values that are connected, there are items that you do not want to display.

  • Page 159: When Conducting Trigger Setting With Input And Output Signals

    3.25.3.2 When Conducting Trigger Setting with Input and Output Signals Indicate the condition to start monitoring with the input or output signal (1 bit) assigned to the operation mode for each controller. Select either of “PIO Function Input Assignment (Bit)” or “PIO Function Output Assignment (Bit)”...

  • Page 160: When Having Trigger Setting With Timer

    3.25.3.3 When Having Trigger Setting with Timer The condition to start monitoring is indicated by day and time. Select “Time” in Data Type. The item setting for Year/Month/Day, Time gets displayed. In the item setting, Year/Month/Day, Time when the screen was transited to the servo monitor window gets displayed.

  • Page 161: Operation To Save Data

    3.25.4 Operation to Save Data 3.25.4.1 How to Save Waveform Data Insert a Secure Digital memory card. Touch [Save] button while monitoring is stopped. The file name indication screen opens. Input a file name and touch [ENT] button. Touch [Save] button. The file name confirmation screen pops up.

  • Page 162: To Obtain Screenshot

    3.25.4.2 To Obtain Screenshot It is not available to obtain a screenshot while in monitoring. Stop monitoring first, and then obtain a screenshot. (For detail of operation, refer to 9.1 Screenshot)

  • Page 163: Press Program

    3.26 Press Program  In case the version of this touch panel teaching pendant is Ver. 1.40 or later, a servo press type controller (SCON-CB/CGB/LC/LCG-F) is available for connection. The pressing program is to be used instead of the position data in the servo press type. Therefore, “Edit Position”...

  • Page 164: Press Program Monitor

    3.26.1 Press Program Monitor 3.26.1.1 Press Program Monitor Screen Touch [Monitor] icon on the Menu 1 screen. It shows the I/O status and current position of the connected controller. 1 to 12 15 to 19 13, 14 Press program Monitor Screen Button List Botton Name Explanations Data monitor...
  • Page 165 Press Program Monitor Screen Display List Name Explanations Servo The servo status is shown. ON is lit. OFF is unlit. The home return status is shown. Homing Lit, if home return has completed. The status of loadcell calibration is shown. Calibration Lit, if loadcell calibration has completed.

  • Page 166: Data Monitor Screen

    3.26.1.2 Data Monitor Screen Touch [Data Monitor] button in the pressing program monitor window. 1 to 12 15 to 22 13, 14 Press Program Data Monitor Screen Display List Name Explanations Servo The servo status is shown. ON is lit. OFF is unlit. The home return status is shown.
  • Page 167 Name Explanations The feedback current is shown. Feedbk. Current The current rate will be shown if touching the feedback current Value value. It shows the alarm codes of the controller. Alarm code It shows a blank if there is no alar occurred. Program Alarm Code The program alarm code is shown.

  • Page 168: Input Signals Glossary

    3.26.1.3 Input Signals Glossary Touch [Input Signal Explanation] button in the pressing program monitor window. Touch [Term Explanation] button, and the contents of each feature can be checked. 3.26.1.4 Output Signals Glossary Touch [Output Signal Explanation] button in the pressing program monitor window. Touch [Term Explanation] button, and the contents of each feature can be checked.

  • Page 169: Press Program Edit

    3.26.2 Press Program Edit 3.26.2.1 Press Program Select Screen Touch [Press Program] icon on the Menu 1 screen. It is a window to select, copy and delete the saved pressing programs. 1, 2 Press Program Select Screen Button List Botton Name Explanations It shows the individual edit window for the selected pressing Press Program No.

  • Page 170: Press Program Edit Screen

    3.26.2.2 Press Program Edit Screen Touch a button for the pressing program number to be edited in the pressing program select window. Pressing program setting can be performed. ⅰ ⅱ Press Program Select Screen Button List Botton Name Explanations Select each tab and the input display can be switched over. If any change is made in a tab, the name of the tab gets Tab Select displayed in red.
  • Page 171 Press Program Select Screen Display List Name Explanations Program No. It shows the pressing program number which is currently in edit. It shows the name and the arrow of the control stage which is currently in edit in red. It shows the name and the arrow of the control stage in gray Figure of Control when each control stage is inactivated.
  • Page 172 Information for Each Tab (1) Overall : Touch [Overall] tab. Press Program Select Screen [Overall] tab Setting List Name Explanations Prg. Home (mm) The program home position can be input. The pressing program number to be executed next can be input. Linked Prg.
  • Page 173 Press Program Select Screen [Overall] tab Button List Botton Name Explanations Select if acceleration and deceleration setting should be conducted at once. If “Acceleration and Deceleration Lump-Sum Setting” button is Lump-sum Accel. selected, acceleration and deceleration can be input. Setting If “Acceleration and Deceleration Lump-Sum Setting”...
  • Page 174 (2) Approach : Touch [1. Approach] tab. Press Program Select Screen [1. Approach] tab Setting List Name Explanations Setting should be established whether to perform the approaching operation. Approaching Valid / Put a check mark to activate it. Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 175 (3) Search : Touch [2. Search] tab. Press Program Select Screen [2. Search] tab Setting List Name Explanations Setting should be established whether to perform the searching operation. Put a check mark to activate it. Search Valid / Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 176 (4) Press : Touch [3. Press] tab. Press Program Select Screen [3. Press] tab Setting List Name Explanations Vel (mm/s) Velocity of the pressurizing operation can be input. Acceleration and deceleration of the pressurizing operation can be input. The setting should basically be made within the range of the rated value stated in the catalog.
  • Page 177 Name Explanations The load to be targeted in pressurizing operation can be input in Target Incremental incremental value from the pressurizing operation start. Load (N) * It should be displayed when “8: Force Control / Incremental Load Stop” in the pressurizing operation mode is selected. The position to finish the pressurizing operation can be input.
  • Page 178 (5) Deprs : Touch [4. Deprs] tab. Press Program Select Screen [4. Deprs] tab Setting List Name Explanations Setting should be established whether to perform the deceleration operation. Deceleration Valid / Put a check mark to activate it. Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 179 (6) Return : Touch [5. Return] tab. Press Program Select Screen [5. Return] tab Setting List Name Explanations Setting should be established whether to perform the return operation. Put a check mark to activate it. Return Valid / Invalid Remove a check mark to make it invalid, and input of velocity, acceleration, deceleration, complete position and maximum load will become unavailable.
  • Page 180 (7) Jdg. : Touch [Jdg.] tab. Pos.jdg Type : Pos. Dist...
  • Page 181 Press Program Select Screen [Jdg.] tab Setting List Name Explanations Position judgment method can be set. Pos. Jdg. Type Select “Position” to make the judgment made with position, and “Distance” with distance. The upper limit for the position judgement can be input. Pos.

  • Page 182: Press Program Copy

    3.26.2.3 Press Program Copy Copy of a saved pressing program can be made. Check the program number to make a copy from and the domain number to make a copy to in the pressing program select window. Touch [Copy] button. The press program copy screen appears.

  • Page 183: Erasing Pressing Programs

    3.26.2.4 Erasing Pressing Programs (1) How to Delete All Pressing Programs at Once Touch [All clear] botton on the press program edit screen. The press program all clear confirmation screen appears. Touch [Yes] button. To cancel the clear all, touch No button. Return to the press program edit scrren.

  • Page 184: Press Program Test Run

    3.26.3 Press Program Test run Touch Test Run icon in Menu 1 window. Press Program Test run Menu Screen Button List Botton Name Explanations It shows the window for JOG / Inching. Jog inching [Refer to 3.26.3.1] Press Program It shows the pressing program operation window. Operation [Refer to 3.26.3.2] It shows the direct numerical command movement window.
  • Page 185 Press Program Jog Inching Screen Button List Name Explanations Touch [Servo] while the servo is off to turn the servo on for an axis and turn on the status display. If touching [Servo] while the Servo servo is on, the servo for an axis will turn off and the status display turns off.
  • Page 186 Press Program Jog Inching Screen Display List Botton Name Explanations The loadcell calibration status is shown. Calibration It turns on if calibration has been completed. Cur. pos. The current position is shown. Cru. vel. The current speed is shown. Current load The current load is shown.

  • Page 187: Press Program Operation Screen

    3.26.3.2 Press Program Operation Screen A pressing program can be indicated and made executed. Touch [Run Pressing Program] button in the pressing program test run menu window. Or, touch [Test Run] button in the pressing program edit window. ⅰ Press Program Operation Screen Button List Botton Name Explanations Touch [Servo] while the servo is off to turn the servo on for an...
  • Page 188 Botton Name Explanations It performs the operation in the control stage [1. Approaching] and [2. Searching] and stops an axis. Touch [Prg Start] button while [Searching Stop] button is selected, and an axis gets in the searching stop status, and gets in the normal execution when it is not selected.

  • Page 189: Press Program Operation (Graph) Screen

    3.26.3.3 Press Program Operation (Graph) Screen Pressing program and servo monitoring can be conducted at the same time. (2) Monitoring Start Type Touch [Test Run with Graph] button in the pressing program test run window. (1) Channel Setting ⅰ (4) Press Program Operation (1) Channel Setting Select the items to monitor in the channel setting.
  • Page 190 (2) Monitor Start Type List of Monitoring Start Method Item Name Explanations Linked with Prg Start Monitoring starts at the same time as a program starts. Normal Monitoring Touch [Start] button, and monitoring starts. Monitoring starts with a method indicated in the trigger setting in the Standby for Trigger detail setting window.

  • Page 191: Direct Move Screen

    3.26.3.4 Direct Move Screen Indicate the target position and velocity directly to make an operation. Touch [Numerical Command Movement] button in the pressing program test run menu window. 1 to 10 ⅰ ⅱ Press Program Button List Direct Move Screen Botton Name Explanations Touch [Servo] while the servo is off to turn the servo on for an...
  • Page 192 Press Program Direct Move Screen Status Display List Name Explanations The loadcell calibration status is shown. Cclibration It turns on if calibration has been completed. Cur.pos. The current position is shown. Cur.vel. The current speed is shown. Current load The current load is shown. It shows the analog current output from the MF I/F connector on Analog Output the controller in accordance with the current load.

  • Page 193: Secure Digital Memory Card

    3.26.4 Secure Digital Memory Card Data is transferred between the Secure Digital memory card in the touch panel teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. (Note) Extensions of the Stored Data •...

  • Page 194: Press Program Save

    3.26.4.1 Press Program Save Touch [SD memory card] icon in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Position data] and touch it. Touch [Save].
  • Page 195 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 196: Press Program Transfer

    3.26.4.2 Press Program Transfer Touch [SD memory card] icon in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select [Pressing Program] and touch [Transfer] button. Touch [Yes]. If [No] is touched, the screen goes back to the data backup screen.
  • Page 197 (1) Transfer of All Press Programs Select All Press programs. Touch [Select]. Touch [Yes]. Touch No, and the screen goes back to the pressing program transfer format select window. A window stating transferring data will be displayed. A message telling data transfer is completed will show up. The data transfer to a controller has now been completed.
  • Page 198 (2) Transfer of Individual Press Programs Select Individual Press ProgramNo.. Touch Individual Press ProgramNo.. The numeric keys will appear. Input the input range and touch [ENT]. Touch [Select]. Touch [↑PrvPrg] and [↓NextPrg] to select a pressing program to be transferred. Touch [Transfer].
  • Page 199 A pressurizing operation mode and a program comment will be displayed if a pressing program has already been registered. Select the pressing program number already registered, and this window will be shown. Touch [Yes]. Touch [No], and the screen goes back to the previous destination pressing program number select window.

  • Page 200: Operation Of Sep Related Controllers

    4. Operation of SEP Related Controllers SEP related controllers: ASEP, PSEP, DSEP, MSEP 4.1 Transition of Operating States The language can be changed by following the steps below. For the operations after the language change, please refer to the instruction manual written in each language.

  • Page 201: Operating Menu

    4.2 Operating Menu Transition of operating states when the touch panel teaching pendant TB-02 is connected to a SEP related controller is shown. Sub Menu Operation Window SEP Menu Sub Menu Operation Data display of input and output I/O, velocity, etc.
  • Page 202 Operation SEP Menu Sub Menu Sub Menu Operation Window Initial Setting Password input Operation mode (single solenoid, double MENU 5119 (at delivery) solenoid, etc.) settings for operation patterns Operation mode Operation Mode (single solenoid, Password Initial Setting I/O Setting Setting Window double solenoid, Input etc.) settings...

  • Page 203: Initial Screen

    4.3 Initial Screen When the power is turned on, the IAI logo is displayed for approx. 1 second on the operation display screen of the touch panel teaching pendant, after which version information is displayed. If multiple units are connected, the axis selection screen appears.

  • Page 204: Initial Setting

    4.4 Initial Setting When the power is turned on for the first time after the delivery of the controller, the initial setting screen will appear.  Select [Yes], and the display will change to the I/O setting screen where you can set the operation pattern (PIO pattern).

  • Page 205: Changing Operating Axis

    4.5 Changing Operating Axis If multiple controllers are connected to the communication line, the axis selection screen appears. This screen also appears when [Change Operate Axis] is touched on the menu screen. If only one controller is connected, you need not select an axis. Select and touch the axis you want to connect the touch panel teaching pendant to.

  • Page 206: Menu Selection

    4.6 Menu Selection SEP menu The SEP menu has seven items. Select and touch one of them. The screen changes to the one corresponding to the menu item you have touched. Menu list  Monitor Display the controller status. [Refer to 4.7, “Monitor.”] ...

  • Page 207: Monitor

    4.7 Monitor The current position, speed, electrical current and system I/O statuses of the controller are displayed. Touch [Monitor] on the SEP menu screen. The servo status is indicated. The operation pattern is The home return status is indicated. indicated. The axis position is indicated.
  • Page 208 I/O display on monitor screen Displayed item PIO pattern Operation mode IN3 (input)/OUT3 (output) IN2 (input)/OUT2 (output) IN1 (input)/OUT1 (output) IN0 (input)/OUT0 (output) Standard Input ST0 (move signal) SON (servo ON signal) *1 RES (reset signal) *STP (pause signal) movement between 2 LS1 (forward end position LS0 (backward end position...

  • Page 209: Information

    4.8 Information The operation pattern, version and other information is displayed. Touch [Information] on the SEP menu screen. The information selection screen appears. Touch the screen you want to display. Touch [Menu] to return to the SEP menu screen. [Current Setup] You can confirm the operation pattern, operation mode and other information currently set.
  • Page 210 [Product] You can check the serial number and other manufacturing information. [Inquiry] You can check how to contact IAI.

  • Page 211: Alarm List

    4.9 Alarm List A list of alarms that may generate after the controller power is turned on is shown. [For alarm details, refer to 8. “Error Display.”] Touch [Alarm List] on the SEP menu screen. The controller's alarm list appears. Controller without the calendar function Touching [] displays the list of the next screen.
  • Page 212 Controller with the calendar function Touching [] displays the list of the previous screen. Touching [] displays the list of the next screen. Touching [Clear] clears all alarm details. (Note) PowerUP No Error indicates that the controller power was turned on. The occurrence time corresponds to the time each alarm occurred.

  • Page 213: Position Setting (Setting Of Position-Related Data, Jog/Inching Operation)

    4.10 Position Setting (Setting of Position-related Data, Jog/Inching Operation) Position-related data, such as position, push power and push band, are set. You can move the axis by jogging or inching. Touch [Pos. Edit] on the SEP menu screen. If the position data edit password is not “0000,” the password entry screen appears. Enter a password and touch [ENT].
  • Page 214 Touching a desired position displays the screen for setting the target position/speed for the position you have touched. Set the position, speed, push power, push band, acceleration and deceleration. Touch [Menu] to return to the SEP menu screen. You can perform jog operation on this setting screen. [1] Position data Set position data with which to operate the actuator.
  • Page 215 If this is the case, the tact time can be reduced, so contact IAI. When contacting IAI, tell us the weight, shape and installation method of your work part and installation condition (horizontal/vertical) of your actuator.
  • Page 216 Position at which the load is contacted and completion of push-motion operation is deemed complete Speed Load Push band If CON method pressing in Fieldbus Type of MSEP Controllers is selected, the maximum pressing amount in the pressing operation from the target position is defined in Position Mode. While considering the mechanical inconsistency of the work piece, set the positioning band so the positioning would not end before the work piece gets pressed towards the target.
  • Page 217 [Auto servo OFF] The servo will turn off automatically upon elapse of a specified period after completion of positioning. When the next positioning command is issued, the servo turns on automatically and positioning is performed. Since no holding current flows while the motor is at standstill, power consumption can be reduced.
  • Page 218 [8] Speed Chg Pos    Set the position at which to switch the speed while the actuator is moving to the forward end position or backward end position. [9] Speed Chg Vel    Set the speed to change to. To change the position data for operation pattern (PIO pattern) 2, set the new position data for forward end or backward end, in addition to the current position data for forward end position or backward end position.
  • Page 219 [Jog operation] You can acquire position data via jogging operation. Operation on the jog screen  [Jog-], [Jog+] : The axis jogs while each button is touched. [Jog-] moves the axis in the negative direction, while [Jog+] moves the axis in the positive direction.
  • Page 220 [Inching operation] You can acquire position data via inching operation. Operation on the jog screen  [Inching-], [Inching+] : Touching each button once moves the axis by inching. [Inching-] moves the actuator in the negative direction. [Inching+] moves the actuator in the positive direction. ...
  • Page 221 [3] Examples of position setting operations Respective operations are explained by giving specific examples. 1) Setting of position, speed, acceleration and deceleration An example of operation mode 0 (standard) is explained. Set positions to move the actuator back and forth between 10.0 mm and 100.0 mm. Forward end position: 100.0 mm, backward end position: 10.0 mm, back-and-forth speed: 50 mm/sec, back-and-forth acceleration: 0.3 G, back-and-forth deceleration: 0.3 G Operation...
  • Page 222 Operation Screen Remarks Touch the value in Velocity. Touch [Menu] to return to the The numeric keypad appears. position setting screen. Touch [5] and [0], and touch [ENT]. 50.00 is shown in Velocity. Touch [Menu] to return to the position setting screen. Touch the value in Accelerate.
  • Page 223 Operation Screen Remarks Touch [Menu]. Set the position, acceleration Touch [Menu] to return to the and deceleration relating to SEP menu screen. the forward end position. Touch [Forward Position]. The display switches to the Touch [Menu] to return to the forward end screen.
  • Page 224 Operation Screen Remarks Touch the value in Accelerate. Touch [Menu] to return to the The numeric keypad appears. position setting screen. Touch [0], [.] and [3], and touch [ENT]. 0.30 is shown in Accelerate. Touch [Menu] to return to the position setting screen.
  • Page 225 2) Direct teaching (Manually move the slider to the target position and then acquire the achieved position (current position) as the forward end position or backward end position) An example of operation mode 0 (standard movement between 2 points) is explained. How to acquire the current position, 50.0 mm, as the backward end position is explained.
  • Page 226 Operation Screen Remarks Touch [Yes]. Touch [Menu]. 50.00 is shown in Position. Touch [Menu] to return to the It is now confirmed that the position setting screen. position data has been acquired. Touch [Menu]. Touch [Menu] to return to the position setting screen.
  • Page 227 3) Jog (Use the arrow keys [Jog-] and [Jog+] to jog the actuator to the target position and then acquire the achieved position (current position) as the forward end position or backward end position). An example of operation mode 0 (standard movement between 2 points) is explained. How to acquire the current position, 80.0 mm, as the backward end position is explained.
  • Page 228 Operation Screen Remarks Use [Jog-] and [Jog+] to move the slider or rod to the target position of 80.0 mm. Touch [Teach]. Touch [Yes]. Touch [Menu]. 80.00 is shown in Position. Touch [Menu] to return to the It is now confirmed that the position setting screen.
  • Page 229 4) Inching (Use the arrow keys [Inching-] and [Inching+] to inch the actuator to the target position and then acquire the achieved position (current position) as the forward end position or backward end position). An example of operation mode 0 (standard movement between 2 points) is explained. How to acquire the current position, 30.0 mm, as the backward end position is explained.
  • Page 230 Operation Screen Remarks Touch [Chg Dis] and set a desired inching distance. Use [Inching-] and [Inching+] to move the slider or rod to the target position of 30.0 Touch [Teach]. Touch [Yes]. Touch [Menu]. 30.00 is shown in Position. Touch [Menu] to return to the It is now confirmed that the position setting screen.
  • Page 231 Operation Screen Remarks Touch [Menu] to return to the SEP menu screen.
  • Page 232 5) Setting of push-motion operation (push power, push band) An example of operation mode 0 (standard movement between 2 points) is explained. An example of push-motion operation at the backward end is explained. Push power: 50%, push band: 5.0 mm Operation Screen Remarks...
  • Page 233 Operation Screen Remarks 5.00 is shown in Push Band. Touch [Menu] to return to the position setting screen. Touch [Menu]. Touch [Menu] to return to the position setting screen. Touch [Menu] to return to the SEP menu screen.
  • Page 234 6) Setting of ecology function (automatic servo OFF function) An example of operation mode 0 (standard) is explained. How to turn off the servo automatically 5.0 seconds after stopping is explained. Operation Screen Remarks On the SEP menu screen: Touch [Initial Set]. Set a desired automatic servo OFF delay time.
  • Page 235 Operation Screen Remarks 5 is shown. Touch [Menu]. Touch [Yes]. Touch [No], and the new setting will not be reflected in the controller until the power is reconnected. The controller is restarted and the SEP menu screen will appear. Touch [Pos.Edit]. If the position data edit You can set a position data password is other than...
  • Page 236 Operation Screen Remarks Touch [ON]. Touch [Menu] to return to the position setting screen. Touch [Menu]. Touch [Menu] to return to the SEP menu screen. Set the ecology function at Touch [Menu] to return to the the forward end position. SEP menu screen.

  • Page 237: I/O Setting (Setting Of Operation Parameters, Etc.)

    4.11 I/O Setting (Setting of Operation Parameters, Etc.) You can select an operation pattern (PIO pattern) (0 to 5), set an operation mode (single solenoid, double solenoid), etc. Touch [Initial Set] on the SEP menu screen. Touch [I/O set] Touch [Menu] to return to the SEP menu screen. If the system password is other than “0000,”...
  • Page 238 The screen corresponding to the selected operation pattern appears. Operation pattern 0 (standard movement between 2 points), operation pattern 1 (change travel speed), operation pattern 2 (change position data) Next Operation pattern 3 (movement by 2 inputs among 3 points), operation pattern 4 (movement by 3 inputs among 3 points) Next Operation pattern 5 (continuous back-and-forth operation)
  • Page 239 Setting item Intermediate Double Pause Control Operation position OUT2, Home solenoid Signal Servo OUT3 DO signal mode Movement OUT3 return type *STP method Operation pattern Single Limit switch HEND,*ALM/ solenoid/ Both OFF/ Level/ Not used/ Non-use/ *ALM/ MANU/ SV,*ALM/ double Both ON Edge Control...
  • Page 240 Operation pattern Equivalent air cylinder circuits are shown for your reference. Motorized cylinder connection Operation pattern Description Air cylinder circuit (reference) method PIO pattern 0 The actuator can be moved Single solenoid type between two points using the Motorized cylinder (Standard movement same control you normally between 2 points)
  • Page 241 Operation pattern Equivalent air cylinder circuits are shown for your reference. Motorized cylinder connection Operation pattern Description Air cylinder circuit (reference) method PIO pattern 2 The actuator can be moved Motorized cylinder Single solenoid type between two points using the (Movement between same control you normally Air cylinder...
  • Page 242 [1] Types of I/O setting (setting of operation parameters, etc.) mode] Operation Select either the single-solenoid operation mode or double-solenoid operation mode. [Intermediate move method] Select whether to move to the intermediate position with both ST0 and ST1 turned ON, or OFF, when operation pattern 3 is set.
  • Page 243 [2] Basic operation The setting method is explained using an example of operation pattern 0. Touch [0] and touch [OK]. Touch [Menu] to return to the initial setting menu screen. Select and touch either [Single] or [Double]. Touch [Menu] to return to the initial setting menu screen. Hereafter, set one by one the items denoted by a O in the table of setting items in 4.11.
  • Page 244 When the setting is complete, touch [Complete]. Touch [Back] to return to the previous screen. Touch [Menu] to return to the initial setting menu screen. All settings you have made under the selected operation pattern become invalid. Touch [Yes]. Touch [No] to return to the operation pattern selection screen.
  • Page 245 [3] Examples of I/O setting operations Respective operations are explained by giving specific examples. Example of operation mode 0 (standard movement between 2 points) Set as follows: Operation mode Single solenoid Use of pause command (*STP) Not used Control Servo Control OUT2, OUT3 output signals OUT2 HEND, OUT3 *ALM...
  • Page 246 Operation Screen Remarks Touch [Control]. Touch [Menu] to return to the Servo control is selected. initial setting menu screen. Touch [Not used]. Touch [Menu] to return to the Non-use of pause command initial setting menu screen. (*STP) is selected. Touch [Next]. Touch [AUTO].
  • Page 247 Operation Screen Remarks Touch [Yes]. Touch [NO] to return to the operation pattern selection screen. All settings you have made under the selected operation pattern become invalid. Touch [Yes]. The controller does not operate according to the operation pattern settings you have made until restarted.

  • Page 248: Parameters

    4.12 Parameters (Parameter Editing, Axis Number Setting, Parameter Initialization to Factory Default Settings, System Password) Parameters and axis number are set. You can change the system password or reset the parameters to their factory default settings. Touch [Initial Set] on the SEP menu screen. Touch [Parameter].
  • Page 249 The screen corresponding to the selected menu item appears.  Edit Parameter: You can set 36 types of parameters.  Axis No. Set: Set the axis number.  Init Parameter: You can reset the parameters to their factory settings (initialize the parameters).
  • Page 250 [1] Types of parameter editing For details on each parameter, refer to the instruction manual for your ASEP/PSEP/DSEP controller or MSEP controller. No.1 (Default positioning band) Set the positioning band. No.2 (Jog speed) Set the speed of jog operation. No.3 (Servo gain number) Set the servo gain number that determines the response of position control loops in servo control.
  • Page 251 No.11 (Stop mode) Displayed for PSEP, MSEP (for pulse motor) controllers Set whether to implement servo stop based on the full servo control method or complete stop without servo control when the actuator stops. (Note) When this parameter is changed, the new setting will not be reflected until the position data is written to the controller again.
  • Page 252 No.21 (Zone boundary 1 + side) Set + side of the area in which the zone signal (ZONE 1) is turned ON. No.22 (Zone boundary 1 - side) Set - side of the area in which the zone signal (ZONE 1) is turned ON. No.23 (Zone boundary 2 + side) Set + side of the area in which the zone signal (ZONE 2) is turned ON.
  • Page 253 No.33 (Enabled/disabled axis selection) If you want to operate fewer axes than you bought, by setting this parameter disabled, the axis is considered as disabled and the alarm does not occur. You can connect and operate only specific axes when starting up, or set them for expansion in future.
  • Page 254 [2] Basic operation Set parameters. [Parameter] Touch [] to return to the previous screen. Touch [] to move to the next screen. Three screens are available, including one showing the default positioning band and others used to edit position data and password. Touch [Menu] to return to the parameter menu screen.
  • Page 255 Touch [Yes]. The controller is restarted. The controller operates according to the operation pattern settings you have made. The display returns to the initial setting screen. Touch [No], and the controller will not operate according to the operation pattern parameters you have set until restarted.
  • Page 256 When the numeric keypad appears, enter a desired value and then touch [ENT]. You can set a value between 0 and 15. Touch [Execute]. In this example, 15 is set. [Init Parameter] The parameters are reset to their factory default settings. Touch [Yes].
  • Page 257 [Change System Password] Change the system password. Enter the new system password to change to. If you do not set the system password, enter 0000. Touch [ENT]. Touch [Change]. The system password changes. Touch [OK] to return to the parameter menu screen.

  • Page 258: Test (I/O Tests, Operation Tests For Axis Movement)

    4.13 Test (I/O Tests, Operation Tests for Axis Movement) You can perform I/O tests and operation tests for axis movement. Touch [Initial Set] on the SEP menu screen. Touch [Test]. Touch [Menu] to return to the SEP menu screen. Select and touch either [I/O Test] or [TestPlay]. ...
  • Page 259  Pos Test: Operation tests for axis movement can be performed. The screen corresponding to the selected operation pattern appears. Operation pattern 0 Operation pattern 1 (change travel speed) (standard movement between 2 points) Operation pattern 2 (change position data) Operation pattern 3 (movement by 2 inputs among 3 points) Operation pattern 4...
  • Page 260 [1] Basic operation [I/O test] ON/OFF of input signals can be monitored. The output signals OUT0 to OUT3 can be forcibly output by touching each signal. Touch [Menu] to return to the test menu screen. [Pos Test] The operating method is explained using an example of operation pattern 0. The current axis position is indicated.
  • Page 261 The settings of operation pattern 5 (continuous back-and-forth operation) vary partially from other operation patterns. The current axis position is indicated. The axis speed is indicated. The electric rated current ratio/current value of the axis is indicated by a percentage of the rating. The back-and-forth operation times of the axis is indicated.

  • Page 262: Environment Setting

    4.14 Environment setting You can set the language, touch operation sound, auto monitor function, sleeping time, data input warning, display and time. Touch [Initial Set] on the SEP menu screen. Touch [EnvironmentSet]. Touch [Menu] to return to the SEP menu screen. The environment setting screen appears.
  • Page 263 [1] Basic operation  Language: Select a language to display. Display for Japanese/English/Chinese languages setting change Touch a desired language ([English] etc.). Touch [Write]. (Note) If writing is not conducted, the setting will go back to those before making a change when moving to another screen.
  • Page 264  Data Input Warning: The warning can be output when a value less than the minimum speed and a value exceeding the rated acceleration/deceleration speed are entered in the position data. Note that the value is entered even if the warning occurs. Always use within the specification of the actuator.
  • Page 265 ●Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness]. Contrast adjustment Touch [–] and [+] under Contrast to adjust the contrast of the screen. Brightness adjustment Touch [–] and [+] under Brightness to adjust the brightness of the screen.
  • Page 266 ●LCD check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
  • Page 267 [Time setting] Time setting can be performed for TB-02 or controller with a calendar function. 1) Time setting for TB-02 Touch [Time]. The time of teaching TB-02 is displayed. Touch [Time Edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed.
  • Page 268 The time of the TB-02 is changed. Touching [Back] can go back to the controller time setting screen. Touching [Inquiry] displays the inquiry screen. 2) Time setting for controller with a calendar function Touch [Time]. The time of teaching is displayed.
  • Page 269 Touch [Set to controller]. The time of the controller is changed. Touch [Back] to return to the teaching time setting screen. Touch [Inquiry] to display the inquiry screen.

  • Page 270: Data Backup

    4.15 Data Backup Data is transferred between the Secure Digital memory card in the touch panel teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. (Note) Extensions of the Stored Data •...

  • Page 271: Data Backup Of The Controller

    4.15.1 Data Backup of the Controller The data in the controller is transferred to the Secure Digital memory card for backup. Touch [Backup Data] on the SEP Menu screen. A screen for data transfer appears. Touch [Backup]. Select the data type for the backup such as [Position Data] and touch it.
  • Page 272 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 273: Restore To Controller

    4.15.2 Restore to Controller Data in the Secure Digital card is transferred to the controller. Touch [Backup Data] on the SEP Menu screen. A window for data transfer appears. Touch [Restore]. Select the data type to transfer to the controller, such as [Position Data], and touch it.
  • Page 274 Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished.

  • Page 275: Operation Of Mec Related Controllers

    5. Operation of MEC Related Controllers MEC related controllers: PMEC, AMEC and ERC3 (MEC mode) 5.1 Transition of Operating States The language can be changed by following the steps below. For the operation after the language change, please refer to the instruction manual written in each language Display change from English to Japanese Change ax.

  • Page 276: Operating Menu

    5.2 Operating Menu Transition of operating states when the touch panel teaching pendant TB-02 is connected to a MEC related controller is shown. Operation Menu Sub Menu Sub Menu Operation Window Password input Operation Pattern 5119 (at delivery) (Two patterns, 2-point stop and 3-point stop)
  • Page 277 Operation SEP Menu Sub Menu Sub Menu Operation Window Display of PIO signal input and output and compulsory output of output signal Display of PIO I/O Test I/O Test Window signal input and output, Compulsory output of output Alarm detailed display signal (Display of 8 alarm at once) Alarm List...

  • Page 278: Initial Screen

    5.3 Initial Screen When the power is turned on, the IAI logo is displayed for approx. 1 second on the operation display screen of the touch panel teaching pendant, after which version information is displayed. On TB-02D pendants, this On TB-02 pendants, this...

  • Page 279: Initial Setting

    5.4 Initial Setting When the power is turned on for the first time after the delivery of the controller, the initial setting screen will appear.  Select [Yes], and the display will change to the initial setting screen where you can set the operation pattern.

  • Page 280: Operation Axis Change

    5.5 Operation Axis Change The axis select window is displayed when several units of controllers are connected to the communication line. Also, it can be displayed by touching [Change ax.] in the menu screen. It is not necessary to select the axis when only one unit of controller is connected. Select the axis to connect the touch panel teaching pendant and touch it.

  • Page 281: Mec Menu Selection

    5.6 MEC Menu Selection MEC menu The MEC menu has six items. Select and touch one of them. The screen changes to the one corresponding to the menu item you have touched. Menu list  Initial Set Set the operation pattern (stopping at 2 points or 3 points). [Refer to 5.7, “Initial Setting.”] ...

  • Page 282: Initial Setting

    5.7 Initial Setting Select whether to stop at 2 points or 3 points. Touch [Initial Set] on the MEC menu screen. The password entry screen appears if the system password is other than “0000.” Enter the password and touch [ENT]. The default system password is “5119”.
  • Page 283 Touch [OK]. Touch [Menu] to return to the MEC menu screen. All initial settings you have made will be discarded. Touch [Yes]. The controller will restart. After the restart, the controller will operate according to the initial settings you have made. Return to the MEC menu screen.
  • Page 284 Operation Pattern PMEC and AMEC and ERC3 (MEC mode) controllers offer two operation patterns. The table below gives an overview of the Operation specification of each pattern. [For the setting methods, refer to the sections on initial setting and stop position setting.] Air cylinder circuit How to connect motorized Operation...
  • Page 285 [1] Example of initial setting operation The operation is explained using specific examples. Example of stopping at 2 points Set as follows. Operation Screen Remarks Touch [Initial Set] on the MEC menu screen. If the system password is not The default system password “0000,”...
  • Page 286 Operation Screen Remarks Once the controller has restarted, the MEC menu screen appears.

  • Page 287: Position Setting

    5.8 Position Setting (Position Data Setting and Manual Axis operation (Jogging, Inching)) The position, push force, push band and other position data are set. You can move the actuator by jogging or inching. Touch [Pos.Edit] on the MEC menu screen. The password entry screen appears if the position data edit password is other than “0000.”...
  • Page 288 Touch the position you want to set, and the target position/speed setting screen of the touched position will appear. Set the position, speed, push power, push band, accelerate and decelerate. Touch [Menu] to return to the MEC menu screen. You can select jog operation from this setting screen. [1] Position data Set the position data used to operate the actuator.
  • Page 289 You can shorten the tact time this way, so contact IAI if you are interested. When contacting IAI, let us know the weight, shape and installation method of the work part as well as installation condition of the actuator (horizontal/vertical).
  • Page 290 [Pushing toward the end point or intermediate point] Approach Speed Time Push band Start point Start position End point of push (intermediate point) [Pushing toward the start point or intermediate point = Pulling] Return Speed Time Push band Start point Start position End point (intermediate point)
  • Page 291 [Auto motor power (Auto servo) OFF] The motor power (servo) will turn off automatically upon elapse of a specified period after completion of positioning. When the next positioning command is issued, the motor power (servo) turns on automatically and positioning is performed. Since no holding current flows while the motor is at standstill, power consumption can be reduced.
  • Page 292 [2] Basic operation Touch the value field of each setting item such as position. When the numeric keypad is displayed, enter a desired value and then touch [ENT]. Touch either of Start, End or Int and the screen changes to the corresponding setting window for [Fwd], [Back] or [Int].
  • Page 293 Position loading operation Touch [Teach]. The confirmation screen appears. You can change the position number by touching []/[]. Touching [Yes] loads the current position.
  • Page 294 [3] Example of position setting operation The operation is explained using specific examples. Setting the position, speed, acceleration and deceleration An example of stopping at 2 points is explained. Positions are set to operate the actuator back and forth between 10.0 mm and 100.0 mm. End position: 100.0 mm, Start position: 10.0 mm Operation Screen...
  • Page 295 Operation Screen Remarks Touch the value field of Touch [Menu] to return to the velocity. When the numeric position setting screen. keypad is displayed, touch [5], [0], and then [ENT] . “50.00” is shown in the speed Touch [Menu] to return to the field.
  • Page 296 Operation Screen Remarks Touch [Menu]. 13 Set the position relating to the Touch [Menu] to return to the end point, acceleration, and MEC menu screen. deceleration. Touch [Backward Position]. 14 The display switches to the Touch [Menu] to return to the end point screen.
  • Page 297 Operation Screen Remarks Touch the value field of Touch [Menu] to return to the acceleration. position setting screen. When the numeric keypad is displayed, touch [0], [.], [3], and then [ENT]. “0.30” is shown in the Touch [Menu] to return to the acceleration field.
  • Page 298 Manual axis operation (jogging/inching) (Using jog/inch the actuator to the target position, and then loading the achieved position (current position) as the end point or start point) An example of stopping at 2 points is explained. How to load the current position of 80.0 m as the start point is explained. Operation Screen Remarks...
  • Page 299 Operation Screen Remarks Touch [Teach]. Touch [Yes]. Touch [Menu]. 10 “80.00” is shown in the Touch [Menu] to return to the position field. position setting screen. This confirms that the position data has been loaded. 11 Touch [Menu]. Touch [Menu] to return to the position setting screen.
  • Page 300 Direct teaching (Moving the slider by hand to the target position, and then loading the achieved position (current position) as the end point or start point) An example of stopping at 2 points is explained. How to load the current position of 50.00 mm as the start point is explained. Operation Screen Remarks...
  • Page 301 Operation Screen Remarks Touch [Yes]. Touch [Menu]. “50.00” is shown in the Touch [Menu] to return to the position field. position setting screen. This confirms that the position data has been loaded. 10 Touch [Menu]. Touch [Menu] to return to the position setting screen.
  • Page 302 Setting for push-motion operation (push force, push band) An example of stopping at 2 points is explained. In this example, push-motion operation is performed at the start point. Push force: 50%, Push band: 5.0 mm Operation Screen Remarks Touch [Pos.Edit] on the MEC menu screen.
  • Page 303 Operation Screen Remarks “5.00” is shown in the push Touch [Menu] to return to the band field. position setting screen. Touch [Menu]. Touch [Menu] to return to the position setting screen. Touch [Menu] to return to the MEC menu screen.
  • Page 304 Setting the energy-saving function (auto motor power (auto servo) OFF function) An example of stopping at 2 points is explained. How to automatically turn off the servo in 5.0 seconds after stopping is explained. Operation Screen Remarks Touch on the MEC menu screen.
  • Page 305 Operation Screen Remarks “5” is shown. Touch [Menu]. Touch [Yes]. If you touch [No], the settings you have made will not be reflected until the controller is restarted. The controller is restarted and the MEC menu screen appears. Touch [Pos.Edit]. If the position data edit A position data edit password password is not “0000,”...
  • Page 306 Operation Screen Remarks 14 Touch [ON]. Touch [Menu] to return to the position setting screen. Touch [Menu]. Touch [Menu] to return to the MEC menu screen. 16 Set the energy-saving function Touch [Menu] to return to the at the end point. MEC menu screen.

  • Page 307: Trial Operation

    5.9 Trial operation You can perform I/O tests and axis movement operation tests. Touch [TestPlay] on the MEC menu screen.  Operation test: You can perform operation tests of axis movement. A screen corresponding to the operation pattern you have selected appears. The display can be switched between the normal mode and reversed-home mode.
  • Page 308 The operating direction is shown by using an example of stopping at 2 points. The current position of the axis is shown. The speed of the axis is shown.  Instruction Vel: Select [10%], [50%] or [100%] as the speed for trial operation. If the speed set on the position setting screen is 600 mm/s, for example, the trial Operation speed will become 600 mm/s if [100%] is selected, 300 mm/s if [50%] is selected, or 60 mm/s if [10%] is selected.

  • Page 309: Information

    5.10 Information The operation pattern, version and other information are shown. Touch on the MEC menu screen. The information selection screen appears. Touch the screen you want to display. Touch [Menu] to return to the MEC menu screen. [Setting check] You can check the operation pattern, operation mode and other information currently set.
  • Page 310 [Version/manufacturing information] You can check the version information, etc. [Manufacturing information] You can check the serial numbers and other manufacturing information. [Contact] You can check the contact information of IAI.

  • Page 311: Maintenance - Parameters

    5.11 Maintenance – Parameters Set the parameters and axis number. You can change the system password and reset all parameters to their factory defaults. Touch on the MEC menu screen. Touch [Parameter]. Touch [Menu] to return to the MEC menu screen. Change ax.
  • Page 312 A screen corresponding to the menu you have selected appears.  Parameter edit : You can set 24 parameters.  Parameter initialization : You can reset all parameters to their factory defaults (initialize the parameters).  System password change : You can change the parameter edit password, etc.
  • Page 313 [1] Types of parameter editing For details on each parameter, refer to the instruction manual for your PMEC/AMEC controller and ERC3 (MEC mode). No.1 (Positioning band) Set the positioning band. No.2 (Jog speed) Set the speed of jog operation. No.3 (Servo gain number) Set the servo gain number that determines the response of position control loops in servo control.
  • Page 314 No.14 (Position execution wait time during continuous operation) This parameter is not used with PMEC, AMEC and ERC3 (MEC mode) controllers. No.15 (Soft limit) Set the positive soft limit. No.16 (Home return offset) Set the offset for home return. No.17 (Home return direction) Set whether to perform home return in the motor direction or front side direction.
  • Page 315 [2] Basic operation Set parameters. [Parameter] Touch [] to return to the previous screen. Touch [] to move to the next screen. Three screens are available, including one showing the default positioning band and others used to edit position data and password. Touch [Menu] to return to the parameter menu screen.
  • Page 316 An example of setting a soft limit is explained. Touch [] and [] on the displayed screen until the soft limit setting screen appears. Touch the current value. When the numeric keypad appears, enter a desired value and then touch [ENT]. Change parameters and touch [Menu] to return to the controller restart screen.
  • Page 317 [Init Parameter] The parameters are reset to their factory default settings. Touch [Yes]. Touch [No] to return to the parameter menu screen without resetting the parameters to their factory default settings. Touch [Yes]. The controller is restarted. The controller operates according to the factory-set parameters.
  • Page 318 [Change System Password] Change the system password. Enter the new system password to change to. If you do not set the system password, enter 0000. Touch [ENT]. Touch [Change]. The system password changes. Touch [OK] to return to the parameter menu screen.

  • Page 319: Maintenance - I/O Tests

    5.12 Maintenance – I/O Tests You can monitor PIO input signals. Output signals can be forcibly turned ON or OFF. Touch on the MEC menu screen. Touch [I/O Test]. Touch [Menu] to return to the MEC menu screen. Change ax. You can monitor the ON/OFF statuses of input signals.

  • Page 320: Maintenance - Alarm List

    5.13 Maintenance – Alarm List A list of alarms that have generated after the controller power was turned on is displayed. [Refer to 8, “Error Display” for the details of alarms.] Touch on the MEC menu screen. Touch [Alarm List]. Touch [Menu] to return to the MEC menu screen.
  • Page 321 Touch [] to display the list of the previous screen. Touch [Clear], and the details of all alarms will be cleared. (Note) PowerUP No Error indicates that the controller power was turned on. It does not indicate an error. The time of occurrence of each alarm is indicated by an elapsed time from this PowerUP No Error.

  • Page 322: Maintenance, Data Backup

    5.14 Maintenance, Data Backup Data is transferred between the Secure Digital memory card in the touch panel teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the MEC PC software. Please note that MEC PC Software cannot deal with individual position data and parameters.

  • Page 323: Data Backup Of The Controller

    5.14.1 Data Backup of the Controller The data in the controller is transferred to the Secure Digital memory card for backup. Touch on the MEC Menu screen. Touch [Backup Data]. Touch [Menu] to return to the MEC menu screen. Change ax. A screen for data transfer appears.
  • Page 324 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 325: Restore To Controller

    5.14.2 Restore to Controller Data in the Secure Digital card is transferred to the controller. Touch on the MEC menu screen. Touch [Backup Data]. Touch [Menu] to return to the MEC menu screen. Change ax. A screen for data transfer appears. Touch [Restore].
  • Page 326 Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file selection. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished. Touching [Back] can go back to the Backup Data screen.

  • Page 327: Maintenance - Environment Setting

    5.15 Maintenance – Environment Setting You can set the language, touch operation sound, auto monitor function, dim display time, data input warning, display and time. Touch on the MEC menu screen. Touch [EnvironmentSet]. Touch [Menu] to return to the MEC menu screen. Change ax.
  • Page 328 [1] Basic operation  Language: Select a language to display. Display for Japanese/English/Chinese languages setting change Touch a desired language ([English] etc.). Touch [Write]. (Note) If writing is not conducted, the setting will go back to those before making a change when moving to another screen.
  • Page 329  Data Entry Alarm: The alarm can be output when a value less than the minimum speed and a value exceeding the rated acceleration/deceleration speed are entered in the position data. Note that the value is entered even if the alarm occurs.
  • Page 330 ●Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness]. Contrast adjustment Touch [–] and [+] under Contrast to adjust the contrast of the screen. Brightness adjustment Touch [–] and [+] under Brightness to adjust the brightness of the screen.
  • Page 331 ●LCD check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD Check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
  • Page 332 [Time Setting] Time setting can be performed for TB-02. Touch [Time]. Touch [Time Edit]. Touch the value of year, month, day, hour, minute or second that is required to be changed. Numeric keys are displayed. Input a value and touch [ENT].
  • Page 333 The time of the TB-02 is changed. Touching [Back] can go back to the controller time setting screen. Touching [Inquiry] displays the inquiry screen.

  • Page 334: Monitor

    5.16 Monitor The current position, speed, electrical current, system status and I/O statuses of the controller are displayed. Touch on the MEC menu screen. The servo status is shown. The operation The home return status is shown. pattern is shown. The axis position is shown.

  • Page 335: Operation Of Elecylinder

    6. Operation of ELECYLINDER 6.1 Displayed Language Change The language can be changed by following the steps below. For the operations after the language change, please refer to the instruction manual written in each language. ● Display change from English to Japanese (1) Touch [Menu2] in Menu1.
  • Page 336 ● Display change from English to Chinese (1) Touch [Menu2] in Menu1. (2) Touch [Env. Set.] in Menu2. Touch [Chinese]. (4) Touch [写入上述设定]. Note Skipping to another window without touching [ ] will allow setting to go back 写入上述设定 to that before changed. ●...

  • Page 337: Operating Menu

    6.2 Operating Menu Operating menu when the touch panel teaching pendant TB-02 is connected to ELECYLINDER is shown. Operation Menu 1 Sub Menu Operation Window Display of Display of Actuator conditions of Status and Input and input and output Output I/O Display Maintenance Information display I/O, velocity, etc.
  • Page 338 Menu 2 Sub Menu Operation Operation Window Select/change Select/change of connected axis controller connected axis Change of Operated Axis Change Window controller Operated Axis 6.12 Controller reboot Controller reboot Controller Reboot Controller eboot 6.10 Select TP TP operation mode select operation mode TP Operation TP Operation Mode Window...

  • Page 339: Initial Screen

    6.3 Initial Screen When the power is turned on, the IAI logo is displayed and then the version information is displayed. IAI logo will be displayed in the screen for a few seconds. Versions of the teaching and core will be displayed.

  • Page 340: Change Operating Axis

    6.4 Change Operating Axis If multiple controllers are connected to the communication line, the axis selection screen appears. It also can be shown by touching [Change operation axis] in the Menu 2 screen or Change axis operation Button on the top left of Menu 2 screen [Refer to 6.5 Menu Selection]. Select the axis to be operated in the touch panel teaching pendant and touch it.

  • Page 341: Menu Selection

    6.5 Menu Selection Menu 1 Menu 2 Menu 2 Menu 1 Two menu selection screens, Menu 1 and Menu 2, are available. Touching [Menu2] on the Menu 1 screen changes the display to the Menu 2 screen. Touching [Menu1] on the Menu 2 screen changes the display to the Menu 1 screen. Return Button : Returns to Previous Screen Home Button...
  • Page 342 [Menu 1 list]  Monitor Displays the actuator status, I/O signal status, maintenance information and manufacturing information. [Refer to 6.6 Monitor]  Simple Data Setting Conduct settings of position, velocity acceleration/deceleration to operate the actuator. [Refer to 6.7 Simple Data Setting (Position Editing)] ...

  • Page 343: Monitor

    6.6 Monitor The I/O statuses, current position and other information of the controller connected are displayed. Touch [Monitor] on the Menu 1 screen. If the TP operation mode is not Monitor Mode 1 or 2, the following message screen appears. Touch [Yes] to change to Monitor Mode 1 or 2.

  • Page 344: Monitor Screen

    6.6.1 Monitor Screen Touch [Production info] and the production information screen will be displayed. [Refer to 6.14] Touch [Maint.] and the maintenance information screen will be displayed. [Refer to 6.6.2] [Displayed Items]  Input signals The status of each input signal is shown. ON is lit. OFF is unlit. ...

  • Page 345: Maintenance Information Screen

    6.6.2 Maintenance Information Screen Touch [m ⇔ km] and the display of unit for the total travel distance (current value) can be switched between m and km. (Display in m for distance) (Display in km for distance) m⇔km [Information edit] cannot be used. Touching [Actuator replacem.] can reset the values of the Total travel count and Total travel distance.

  • Page 346: Simple Data Setting (Position Editing)

    6.7 Simple Data Setting (Position Editing) Setting and editing of data related to operation such as forward end, backward end, velocity (V), acceleration (A), deceleration (D) and pressing setting can be performed. Also, JOG operation can be performed. Touch [Simple Data Setting] on the Menu 1 screen. If a position edit password is other than “0000,”...

  • Page 347: Positioning Operation

    6.7.1 Positioning Operation Shown below is the content of setting for the position data for the positioning operation. 1) Position setting [mm] -------- Input the positions of the backward end and forward end. Positioning coordinate value. Enter is as the distance from the home position.
  • Page 348 (Reference) Acceleration is explained. The same concept applies to deceleration. 1G = 9800mm/s : Acceleration at which the actuator can increase its speed up to 9800mm/s per second. 0.3G : Acceleration at which the actuator can increase its speed up to 2940mm/s (9800mm/s ×...

  • Page 349: Pressing Operation

    6.7.2 Pressing Operation Shown below is the content of setting for the position data for the pressing operation. Put a check mark ✓ in the check box □Push and the screen goes to the setting window for the pressing operation. Pressing operation of Fwd (BEnd to FEnd) Pressing operation of Bwd...

  • Page 350: How To Make Operation (Positioning Operation)

    6.7.3 How to Make Operation (Positioning Operation) Only turn on the input signals corresponding to the two positioning points (forward end and backward end), and operation by the targeted position data can be performed. Using electromagnetic valves, operation can be performed just like direct drive of air-cylinder. In the detection range (±), when operation is made to the forward or backward end, or when servo is turned OFF (stop switch is pressed in a teaching tool) and an actuator is moved manually, output signal turns ON when the actuator gets into the range as of a sensor is installed.
  • Page 351 [2] Features LS Signals (LS0 to 1) LS0 and LS1 signals are not complete signals for positioning commands. Despite the specified position No., the corresponding LS0 or LS1 signal is turned ON when the actuator is entered into the setup value range as if the actuator were detected by a sensor installed. (Example) The figure below shows the position table and the position at which each of the LS signals is turned ON.
  • Page 352 [3] Positioning [Basic] (ST0, ST1, LS0, LS1) Input Output ■ Sample use 200mm/sec 100mm/sec 2) 3) Forward End Backward End Input Move Positioning Signal ST1 to complete signal Forward End to Forward End (Moving start) output LS1 Input Move Positioning Signal ST0 to complete signal Backward End...
  • Page 353 (Example) Repetition of ST0 → ST1 → ST0 → Insert timer t if necessary. ∆t ∆t Backward Signal (PLC → Controller) ∆t Forward Signal (PLC → Controller) Forward End Output (Controller → PLC) It turns ON when getting into Backward End Output detection range.
  • Page 354 Pressing Operation ■ Sample use 250mm/sec Acceleration Deceleration Work piece Stop status 3) 4) Velocity Time * Without contacting work piece until stroke end, Press-fitting process LS0 or LS1 is not output. Pressing to Move Positioning Input Move forward at work and stop complete signal Signal ST1 to...
  • Page 355 Turned OFF by turning LS* ON Start Signal (PLC → Controller) Forward End and Not turned ON for Backward End Signals miss-pressing ST0 and ST1 (Controller → PLC) Pressing Pressing Approach Operation Operation of Actuator completion operation Stop of Pressing operation up to pressing pressing start position Caution: (1) The pressing operation speed is 20mm/s.

  • Page 356: Parameter Edit

    6.8 Parameter Edit Parameters are displayed and edited. Touch [Parameter edit] on the Menu 1 screen. If a system password is not “0000,” the password entry screen appears. Input the parameter edit password. Touch [ENT]. The parameter edit password at delivery is set to “0000”. For how to change the parameter edit password, refer to 6.15 Environment Setting [Parameter Edit Password Change].
  • Page 357 (1) Basic operation There are two types of input, one is to input a setting value and the other is to touch ○ (radio button) to select. Item to input a setting value Touch the item that you would like to make a setting, and the setting parameter starts flashing and numeric keys will show Touch numbers on the numeric keys to input and touch [ENT].

  • Page 358: Test Run

    6.9 Test Run You can perform jog/inching operation, move to a position or continuously to multiple positions registered in the position table, or move to a position by specifying the position directly. Touch [Test run] on the Menu 1 screen. The movement menu screen appears.

  • Page 359: Jog Inching Operation

    6.9.1 Jog Inching Operation [Jog Inching Operation] You can perform jog/inching operation. Operation on the Jog inching screen  Jog vel. / Inching : Select either of 1, 10, 30, 50 or 100mm/s of JOG speed or 0.01, 0.10, 0.50, 1.00, 5.00mm of inching distance, and JOG operation with the selected speed or inching operation with the selected distance can be conducted.

  • Page 360: Position Movement Operation

    6.9.2 Position Movement Operation Move to a position or continuously to multiple positions registered in the position table. The items to be displayed should differ depending on valid/invalid of the safety velocity. [Refere to 6.10 TP Operation Mode] When Safety Velocity is Valid When Safety Velocity is Invalid ...

  • Page 361: Direct Movement Operation

    6.9.3 Direct Movement Operation A position is specified directly to move the axis.  Current position : Displays the current position.  Target position : Touching “Target position” displays the numeric keypad. Enter a desired target position and then touch [ENT]. ...

  • Page 362: Tp Operation Mode

    6.10 TP Operation Mode An operation mode is set if the manual (MANU) mode is selected. Touch [TP op. mode] on the Menu 2 screen. The TP operation mode screen appears. Select and touch [Teach1] or other desired mode. Select a manual operation mode from the menu containing the following four items: ...

  • Page 363: Alarm List

    6.11 Alarm List A list of alarms that may generate after the controller power is turned on is shown. Touch [Alarm list] on the Menu 1 screen. The controller’s alarm list appears. Touching [ Nx pg] displays the list of the next screen. Touching [...

  • Page 364: Controller Reset

    6.12 Controller Reset The controller is restarted. Touch [Controller reset] on the Menu 2 screen. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller. This window appears if the servo is ON. Touch [Yes]. Touch [No] to return to the Menu 2 screen without restarting the controller.

  • Page 365: Other Setting

    6.13 Other Setting Parameter initializing, axis number change can be conducted. Touch [Other setting] in Menu 2 screen. Other setting screen opens. Select one from [Parameter initialization] and [Change axis No.] that you would like to carry on and touch the button. 6.13.1 Parameter Initialization The parameters are reset to their factory default settings (initialized).

  • Page 366: Axis Number Change

    Touch [Yes]. Touch [No], and the controller will not be rebooted and the screen returns to the previous. Caution: If the controller is not restarted, the parameters that have been rewritten to their factory settings do not translate to the factory-set operations. The factory settings will become effective once the controller is restarted or power is reconnected.

  • Page 367: Information Display

    6.14 Information Display Information such as the controller version, manufacturing information and maintenance information is displayed. Touch [Information] on the Menu 1 screen. The information screen appears. Touch a button of the feature that you would like to display such as [Software version information]. [Software version information] Touch [Software version information] in Information screen.
  • Page 368 [Maintenance information] Touch [Maintenance information] in Information screen. Maintenance information screen opens. Refer to [6.6.2 Maintenance Information Screen] for how to operate displayed button. [Information edit] cannot be used. [Connectable model] Touch [Connectable model] in Information screen. Connectable model screen opens. Refer to [9.2 Teaching Update] for how to update teaching.

  • Page 369: Axis Name Edit

    Axis Name Display Axis Name Display (Note) The available characters for setting in TB-02 are capitalized font English characters (from A to Z) and numbers (from 0 to 9). [Axis Name Edit Operation] Touch [Env. set.] on the Menu 2 screen.
  • Page 370 Information screen opens. Touch [Software version information]. Touch [Edit Axis Name] button in Software version information screen. On the right of the Controller core version display is the input area. Character select buttons are shown in the half bottom of the screen.

  • Page 371: Environment Setting

    6.15 Environment Setting You can change the language setting, touch operation sound setting, dim display time setting, data input warning setting, axis name display setting, position editing password change / PrsProgram edit password change, parameter edit password change, system password change, display setting, time setting and Startup screen setting.
  • Page 372 [DimDispTime] Set the dim display time when not being operated. Zero seconds mean the display is on all the time. Touching [DimDispTime (“0”: Never Dim) 0 sec] displays the numerical keypad. Enter a desired time and touch [ENT]. You can set a value between 0 to 255 seconds. Touch [Write the above setting].
  • Page 373 [Change Pos Edit Password] Change the position edit password. Touch [Position edit password change]. If the system password is not “0000”, the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119”. For how to change the system password, refer to [Change System Password] as described later.
  • Page 374 [Change Parameter Edit Passward] Change the parameter edit password. Touch [Parameter edit password change]. If the system password is not “0000”, the password entry screen appears. Input a system password. Touch [ENT]. The default system password is “5119”. For how to change the system password, refer to [Change System Password] in the next page.
  • Page 375 [Change System Password] Change the system password. Touch [System password change]. If the system password is not “0000”, the password entry screen appears. Input the system password that is currently set. Touch [ENT]. The default system password is “5119”. Enter the new system password to change to. If you do not set the system password, enter 0000.
  • Page 376 [Display setting] Adjustment of contrast and brightness of the screen, position tuning for touch panel and LCD screen check can be performed. Touch [Display setting]. Display setting menu screen is displayed. Select Display setting menu. ● Change the Contrast/Brightness You can adjust contrast (shading of liquid crystal) and brightness (of liquid crystal). Touch [Contrast/Brightness].
  • Page 377 ● Touch panel position calibration A calibration for the position detection of the touch panel is performed. Touch [Touch panel position calibration]. Touch [■] in the order of 1, 2, 3 and 4. The display returns to Display setting menu screen.
  • Page 378 ● LCD Check LCD display can be checked in the order of Color Pattern, White Only and Black Only. Touch [LCD check]. Color Pattern is displayed. Touch any point on the screen. White Only is displayed. Touch any point on the screen. Black Only is displayed.
  • Page 379 [Startup screen setting] Setting can be established for the window shown in the screen first after the power is turned on. Also, show/hide can be selected for the icons of Position edit guide, I/O control guide and Easy setting in Menu 1 screen. Touch [Startup screen setting].

  • Page 380: Data Backup

    6.16 Data Backup Data is transferred between the Secure Digital memory card in the touch panel teaching pendant and the controller. (Note) Type of Stored Data This includes the position data, parameters and alarm list. It is not applicable to the backup data storable in the RC PC software. (Note) Extensions of the Stored Data •...

  • Page 381: Data Backup Of The Controller

    6.16.1 Data Backup of the Controller The data in the controller is transferred to the Secure Digital memory card for backup. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Save from controller to SD memory card]. Select the data type for the backup such as [Position data] and touch it.
  • Page 382 Touch [Save]. The screen below appears if the same name is not found. Touch [Yes]. If [No] is touched, the screen goes back to the previous one to indicate the backup file name in which the numeric keys were shown. The screen below appears if the same name is found.

  • Page 383: Restore To Controller

    6.16.2 Restore to Controller Data in the Secure Digital Memory card is transferred to the controller. Touch [SD memory card] in Menu 1 screen. SD memory card screen opens. Touch [Transfer from SD memory card to controller]. Select the data type to transfer to the controller, such as [Position data], and touch it.
  • Page 384 Touch [Transfer]. Touch [Yes]. If [No] is touched, the screen goes back to the previous one for the restore file select. Data transfer screen will be shown. A message to tell the data transfer is complete pops up and the data transfer process to the controller is finished. Touch [OK].

  • Page 385: Maintenance Parts List

    6.17 Maintenance Parts List Information of maintenance components is displayed. Touch [Maintenance parts list] in Menu 2 screen. Maintenance parts list screen opens.

  • Page 386: Easy Programming

    6.18 Easy Programming The easy programming enables to have a stop time during operation or conduct a continuous operation indicating the number of repeating times in the same test mode as the position movement. [How to Establish Setting] Set the position number (0: backward end, 1: forward end) of the destination to the easy programming input part (step).
  • Page 387 [Driving Easy Programming] Touch the first (on the most left) step of the easy programmng. Input a position number or a timer (T1 to T5) and touch [ENT]. Set the next step and after in the same manner. Set R at the end when it is required to repeat the operation. Touch a timer to use (T1 to T5) when it is required to have time for pause.
  • Page 388 During the operation, the [Start] button and the step number in execution turn to blue. To stop operation, touch the [Start] button again. Operation stops. Touch the number to execute the program when it is required to set number of repeating. Set the number to repeat and touch [ENT].
  • Page 389 Touch [Clear] button, and the set easy program will be all deleted. Caution: When there is an alarm issued due to such a reason as making a mistake in position number indication, go back to Easy programming screen with [←] button. In case of moving from Menu 2 screen to Easy programming screen, the set easy program will be deleted.

  • Page 390: Gateway Parameter Setting Tool

    7. Gateway Parameter Setting Tool Gateway Parameter setting can be performed when this touch panel teaching pendant TB-02 is connected to a supported model. Refer to “Applicable Models for Gateway Parameter Setting Tool” in this instruction manual for the models to support.
  • Page 391 Gateway menu window is displayed. (Note) The display language cannot be changed in the gateway parameter setting tool. Switch the display language in the environment setting of CON/SEP/MEC Controller, and then start up the gateway parameter setting tool.

  • Page 392: Gateway Menu Select

    7.2 Gateway Menu Select Gateway Menu Window Version information for followings is displayed.  Gateway firmware version  Module version  Teaching pendant version 1.20 There are five types of menu in the gateway menu. Select one of them and touch it. The screen goes to the touched menu.

  • Page 393: Network Setting

    7.3 Network Setting Touch [Set] button in the gateway menu screen to show the network setting screen. 7.3.1 Network Setting Network setting is conducted. Refer to the instruction manual for each controller for the detail of settings. [Step 1] Network Setting Screen Establish the settings for the address (Note 1) , IP address...
  • Page 394 (2) Each Axis Setting Screen for RCP6S Set the operation mode and number of axes. If required to set the special parameters, touch [Special parameters] button. [Refer to 7.3.2 Special Parameter Setting] Touch [Transfer to Gateway] when setting is finished. (3-1) Axis Number Assignment / Unit Construction Setting Screen in RCON If you select “Manual”...

  • Page 395: Special Parameter Setting

    A message window to tell transfer is complete is shown when the transfer is completed in normal condition. Touch [OK] button. Reboot the controller after transfer is completed to activate the setting. Touch [OK] button. Reboot is cancelled if touching [No] button. The transferred setting will not be activated in that case.
  • Page 396 GW Mode Select [Setting Items]  Enable valid (Vailt/Invalid)  Byte swap (Vailt/Invalid)  Double byte data word swap (Vailt/Invalid)  Enable valid at AUTO (Vailt/Invalid)  Pressing system in Direct Numerical Mode (CON mode/SEP mode) Unit Select [Setting Items] ...
  • Page 397 (3) Special Parameters for RCON Gateway parameter [Setting Items]  Condition latch after the servo is turned off when ERR_T occurred (Vailt/Invalid)  Servo-off when ERR_C occurred (Vailt/Invalid)  Velocity unit (in Direct Numerical Mode only)  Communication Retry Number Setting ...

  • Page 398: Monitor Menu

    7.4 Monitor Menu Touch Monitor button in the gateway menu window to show the monitor screen. Monitor Screen There are three types of menu in the monitor screen. Select one of them and touch it. The screen goes to the touched menu. ...

  • Page 399: Diagnosis Information

    Touch the scroll keys ▲ and ▼ to change the displayed address. Check on Synch. scroll and the sent and received data can be scrolled together. 7.4.2 Diagnosis Information Touch [Monitor] in the gateway menu screen → [Diagnosis information] to show the diagnosis information screen.

  • Page 400: Alarm List

    7.4.3 Alarm List Touch [Monitor] in the gateway menu screen → [Alarm list] to show the alarm list screen. Alarm list Screen Show the alarm list of the gateway. Touch [Update] button and the alarm list can be read out again.

  • Page 401: Secure Digital Memory Card

    7.5 Secure Digital Memory Card Touch [SD memory card] button in the gateway menu screen to show the Secure Digital memory card window. Secure Digital Memory Card Screen There are two types of menu in the Secure Digital memory card screen. Select one of them and touch it.

  • Page 402: Transfer From Secure Digital Memory Card To Gateway

    When the same file name does not exist in the Secure Digital memory card, confirmation screen for saving is shown. Touch [Yes] and the data will be saved. Touch [No] and the data will not be saved, and the screen goes back to the SD memory card screen.
  • Page 403 Touch [Transfer] button. Confirm the file name and touch [Yes] button. Touch [No] and the screen goes back to the SD memory card screen. If the network type of the selected file is different, confirmation screen opens. Touch [OK] button to cancel the transfer. The screen goes back to the gateway menu screen after cancellation.

  • Page 404: Clock Setting

    7.6 Clock Setting Establish the setting for the clock on the controller. Selection can be made from an option to transfer the time data from this touch panel teaching pendant and another one to set the time manually. Touch [Time setting] button in the gateway menu window to show the clock setting screen. Time setting Screen (1) Transfer the clock information in this touch panel teaching pendant Select the radio button in the teaching clock.

  • Page 405: Error Display

    8. Error Display 8.1 Occurrence of Alarm If an alarm occurs, the alarm screen appears. Controller of the SEP System / Controller of the CON System MEC System System 8.1.1 Alarms Detected by Controller Alarms of codes 000 to 0FF are those detected by the controller. These alarms include major alarms relating to the servo control system, power system, etc.
  • Page 406 Code Message Contents, occurring cases, and countermeasures The target position is not set to the selected No position data position number. In first, enter a target position. Inadequate values were entered in the magnitude relation of the data in a pair. Example: Unmatched pairdata The case in which soft limit+ and limit- are the...
  • Page 407 Code Message Contents, occurring cases, and countermeasures The function number to which the controller does not correspond in the user adjustment mode was allocated. Example: Controller Unsupport Function If the adjustment number 6 "Load cell calibration execution" is performed to the model which does not support the load cell function.
  • Page 408 Code Message Contents, occurring cases, and countermeasures The speed, which is less than the "minimum speed" that depends on the lead and encoder pulses, was entered in the "speed" of position data. Input warning of below Min. The message is displayed, but entering data is possible.
  • Page 409 Code Message Contents, occurring cases, and countermeasures It reached the soft limits. Over soft-limit Check the settings of the soft limits, and use within the settings. The home return signal (HOME) from PLC was turned ON during the movement operation. HOME ON while moving Check the output of the home return signal (HOME) from PLC.
  • Page 410 Code Message Contents, occurring cases, and countermeasures The axis number of the controller cannot be recognized. 1) The controller may not be functioning properly. Check that the RDY lamp of the controller is lighted. If the lamp is not lighted, the controller is broken down.

  • Page 411: Appendix

    9. Appendix 9.1 Screenshot The capture of the displayed screen (screenshot) can be saved in the Secure Digital memory card. When capturing a screenshot, press and hold on the right bottom of the screen for approximately two seconds while a Secure Digital memory card is inserted. After making a “pip”...

  • Page 412: Teaching Update

    (Note) Update cannot be conducted if there are two or more update files in the root folder. 4. With power not supplied to TB-02, insert a Secure Digital memory card to TB-02. 5. Supply power to the controller to which TB-02 is connected and start up TB-02.
  • Page 413 “Touch the screen and this will be rebooted automatically.” TB-02 will start up in the new version. Caution: Do not attempt to turn off the power to TB-02 while in updating. It is also available to perform by touching [SD Memory Card] → [Teaching update] in Menu 1 window.

  • Page 414: How To Update When Sep System Controller Connected

    Touch the screen after you confirm the following messages; “Program Update is All Done!!!” “Touch the screen and this will be rebooted automatically.” TB-02 will start up in the new version. Caution: Do not attempt to turn off the power to TB-02 while in updating.

  • Page 415: How To Update When Mec System Controller Connected

    Touch the screen after you confirm the following messages; “Program Update is All Done!!!” “Touch the screen and this will be rebooted automatically.” TB-02 will start up in the new version. Caution: Do not attempt to turn off the power to TB-02 while in updating.

  • Page 416: Warranty

    10. Warranty 10.1 Warranty Period One of the following periods, whichever is shorter:  18 months after shipment from our company  12 months after delivery to the specified location 10.2 Scope of Warranty Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or problem in question pertains to our product as delivered by us or our authorized dealer.

  • Page 417: Conditions Of Conformance With Applicable Standards/Regulations, Etc., And Applications

    10.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc.

  • Page 418: Change History

    Change History Revision Date Description of Revision March 2016 First Edition May 2016 Second Edition Applicable for language switching feature 3.24 Offboard Tuning added 3.25 Servo Monitor added Terms to use integrated, correction made June 2016 2B Edition • Supported models added •...

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