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OLT 9x6 Cabana Bevel Assembly Manual

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Thank you for purchasing
a 9x6 Cabana. Please take
the time to identify all the
parts prior to assembly.
Note: The General Assembly Manual
illustrates a Door Configuration in the
front center location. The Door can also
be positioned in the front corners. To
correctly configure Door in front
corners, follow general assembly steps
and refer to Page 39 for required
changes.
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground. Please follow the
instruction manual when building your
shed and retain the manual for future
maintenance purposes.
Some of the safety and usage measures you may wish to consider include:
-snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep the
snow off the roof(s).
-if the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
-in high or gusty wind conditions it is advisable to keep the structure securely grounded.
-have a regular maintenance plan to ensure screws, doors, windows and parts are tight.
Customer agrees to hold Outdoor Living Today Partnership and any Authorized Dealers free
of any liability for improper installation, maintenance and repair.
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line
@ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
1-888-658-1658
9x6 Cabana - Bevel
Assembly Manual
(Metal Roof)
www.outdoorlivingtoday.com
Page 1
Version #4
May 26, 2020
sales@outdoorlivingtoday.com

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Summary of Contents for OLT 9x6 Cabana Bevel

  • Page 1 9x6 Cabana - Bevel Version #4 May 26, 2020 Assembly Manual (Metal Roof) Thank you for purchasing a 9x6 Cabana. Please take the time to identify all the parts prior to assembly. Note: The General Assembly Manual illustrates a Door Configuration in the front center location.
  • Page 2 Thank you for purchasing our 9x6 Cabana with Metal Roof. Please take the time to identify all the parts prior to assembly. Parts List: D. Trim and Miscellaneous Section Bottom Skirting 10 - 3/4” x 4 1/2” x 34 3/4” - Bottom Skirting (Bevel) A.
  • Page 3 9X6 CABANA (Metal Roof) HARDWARE PACKAGE Hardware Kit (Provided) x 255 S1 - 2 1/2” Screws x 25 SS2 - 3/4” Screws x 152 Silver S3 - 2” Screws SB1 - 3/4” Screws x 24 1/4”x 2” long Black Headed Metal Roof Screw x 355 N1 - 1 1/2”...
  • Page 4 What Can I Do Before My Shed Arrives? Before starting your project become familiar with this assembly manual and determine if you can complete the project yourself or will require a professional contractor. Please note that certain counties and municipalities require building permits prior to installation. We recommend to all consumers that they check with their local county/municipality for these specifics prior to purchasing any of our products since this is your sole responsibility.
  • Page 5 A. Floor Section Exploded view of all parts necessary to complete Floor Section. Identify all parts prior to starting. Plywood Floor Plywood Floor Large (2) Small Floor Joist (4) Floor Joist Frames (3) Floor Runners Long (3) Concrete Pad (optional foundation method) Floor Runners Short (3)
  • Page 6 17 1/2” Both Outside Floor Joist Frames require 1 Floor Joist attachment. Center Joist 17 1/2” from Outside of Floor Joist Frame and attach with 2 - 2 1/2” Screws per end. Center Frame Position completed Floor Joist Frames with center 75”...
  • Page 7 Concrete Slab Foundation With Floor Runners attached, carefully flip the floor over and place on your foundation. Caution: you will need 2 people to assist you. Be careful when laying floor down not to bend or twist floor. When in place, level floor completely.
  • Page 8 Exploded view of all parts necessary to B. Wall Section complete the Wall Section. Identify all parts prior to starting. Front and Rear Top Wall Plate (4) Side Gable Wall Panel (2) Angle cut down length) Side Top Wall Plate (2) (Angle cut on end) Door Header Solid Wall...
  • Page 9 Important: Pilot hole ALL 2x3 Wall Studs with 1/8” drill bit prior Pilot Hole to screwing. This will make it first. much easier to attach together. Wall Plate Parts Hardware Starting with Solid Wall Panels, carefully lay panel Solid Wall Panels S1 - 2 1/2”...
  • Page 10 Optional Caulking seams will help prevent moisture from entering your shed. Caulking not 2 1/2” Screws included in kit. Pilot Hole first. Side Wall Panel Position 1st side wall panel on plywood floor so once again 2x3 bottom wall plate is sitting flush with floor framing.
  • Page 11 Complete attachments of remaining side walls as per Steps 11 - 15. Pilot Hole first. Position and attach both Window Walls as per Steps 11 - 15. Parts Hardware Window Walls S1 - 2 1/2” Screws (35” x 75”) x 2 x 6 total Flush to tip of Bevel.
  • Page 12 Notch to front and on top. Parts Attach Door Header to vertical door jambs with 2 - 2 1/2” Screws per Door Header side. Header is 3” wide at bottom and has a 1/2” thick x 2 1/2” wide strip of (2”...
  • Page 13 Optional - Caulking Pilot Hole seams will help prevent first. moisture from entering your shed. Caulking Angle not included in kit. screws into perimeter Floor Joists. Hardware When all walls are attached together, check alignment with the floor. Bottom S1 - 2 1/2” Screws of wall frames should sit flush with outside of floor framing, with siding overhanging x 36 total by approximately 1/2”.
  • Page 14 Front Top Plate Next, attach the Front Top Plates. The Front and Rear Top Plates are angle cut down the length. Once again, position Top Plates on wall frame so they are flush. Front and Rear Top Plates will fit between Side Top Plates. Attach with 4 - 2”...
  • Page 15 C. Rafter and Roof Section Exploded view of all parts necessary to complete the Roof Section. Identify all parts prior to starting. Metal Roof Cap (3) Metal Roof Foam Panels Enclosure (strips) Metal Roof Screws (30) Metal Ridge Board Connectors (2) Ridge Boards (4) 44”...
  • Page 16 Locate 9 Rafters, 2 Soffits and a completed Ridge Board. Lay out on level ground as shown to the right. Double up Rafters as illustrated. Screw doubled up Rafters together Doubled up Rafters with 3 - 2 1/2” Screws per piece. - screw together with Parts (Steps 26 - 28) Hardware (Steps 26 - 28)
  • Page 17 Flip completed rafter section over so that soffit is facing the ground. Locate first row of 3/4” thick x 3 1/2” wide Roof Battens (1 pc. - 39” long & 1 pc.- 74” long). Start with outside 39” and place 1/8” back from end of 1/8”...
  • Page 18 Locate the 2nd row of battens (2 Outside Roof Battens 3/4” thick x 3 1/2” wide x 39” long and 1 Middle Roof Batten 3/4” x 3 1/2” x 35” long). Place batten 15.5” up from first row of battens. Center Batten will sit evenly on center rafter (3/4”from edge).
  • Page 19 Third batten row should be positioned approximately 3.5” from ridge board when properly spaced. Complete attachment of battens to 2nd Rafter Section as per Steps 29-35. With both rafter/batten sections complete, carefully lift section up with a helper. Lift and slide rafter/batten section up on over the side walls and onto the gable framing.
  • Page 20 Push section up evenly making sure outside rafters rests on gable framing. Rafter should rest on gable framing. gable framing Gable Notch Slide Rafter Section up until bottom of Ridge Board slips into gable notch. When Rafter Section is correctly positioned, outside rafters will sit equally on gable framing and Soffit will sit approximately 1/8”...
  • Page 21 Place 2nd completed Rafter/Batten Section on gable wall framing. Position as per Steps 37-40. Offsetting Metal Ridge Board Connectors Gable Notch At the peak, align Ridge Boards so they are flush together and secure them with 10 - 1 1/4” screws. Important: if there is a gap between Ridge Boards, try pushing side walls closer together from outside.
  • Page 22 Roof Gussets are positioned on middle rafters. Prior to attaching, make sure Side Walls are properly aligned. Have two helpers push the front and rear walls at the top from the outside of shed until inside to inside measurement between Side Wall Plates is 70”. When correct, slide gusset up, use level to square gusset and attach to rafters with 4 - 2”...
  • Page 23 Attach Front Facia Trim (57 1/4” long) to end of rafters with 10 - 1 1/2” finishing nails per piece. Line one end of facia even with end of batten. Lower facia enough so as not to impede the roof when attached. Attach remaining rear facia pieces as per Step 46.
  • Page 24 Do not attach roof panel onto rafters until all panels are positioned and spaced. In the meantime, have your helper hold the panel in place so it doesn’t slide off. Locate 2nd roof panel. Place 2nd panel on rafters and over- lap panel with the first outside panel as shown on the right illustration.
  • Page 25 Before attaching roof panels down, insert Foam Enclosures between roof panels and battens. Using 2” Metal Screw and 1/4” Nut Driver (included), secure outside panel down to each each batten. Metal screw is self tapping. Do not over tigthen! Use 10 metal screws for side. 5 more screws to complete Metal Ridge Caps in later steps. Toll Free 1-888-658-1658 www.outdoorlivingtoday.com sales@outdoorlivingtoday.com...
  • Page 26 Complete the opposite side metal roof panels as per Steps 48 - 54. Before attaching Metal Ridge Caps, place strips of Foam Enclosures near to top. Enclosures will prevent moisture from coming in from the top. Complete both sides. Overlap 1-2” on each end.

  • Page 27: Table Of Contents

    When ridge cap is correctly positioned, secure with 10 - 7/8” long self tapping metal screws. Screw into to final batten with 5/16” Nut Driver. Do not overtighten. Important- Illustrations show shed with Cedar and Metal Roof Panels and assembly is D.
  • Page 28 Thicker at Butt Parts Attach Bottom Skirting - Bevel around the base of the Bottom Skirting - Bevel shed.Bevel is thicker at butt and thinner at top of board. Skirting (3/4” x 4 1/2” x 34 3/4”) x 10 will hide floor framing. Gaps on side will be covered by Wide Trim Hardware pieces later.

  • Page 29: Trim

    Trim out front and rear walls by attaching Top Wall Trim. Position with thick end of Bevel downward at top of wall, tight against Soffits. Attach with 4 - 1 1/2” Finishing Nails per piece. Parts Top Wall Trim (Bevel) (3/4”...
  • Page 30 Trim out rear corners with remaining pieces of Corner Trim and Wide Corner Trim. Align and attach with 8 - 1 1/2” Finishing Nails per piece as per Step 62. Align with top of Wide Corner Trim. Butt up tight to side of Wide Corner Trim.

  • Page 31: Rear Wall Narrow Trim

    Attach Rear Wall Narrow Trim where wall panels come together and leave a seam. Position trim equally on wall seam and tight underneath Soffit and Rafter. Use 8 - 1 1/2” Finishing Nails per piece to secure. Parts Rear Wall Narrow Trim (1/2”...

  • Page 32: Facia Nailing Strips

    Attach Facia Nailing Strips to the underside edge of the roof battens. Align corner of Nailing Strip with corner of roof battens. Secure each Strip with 3 - 1 1/4” Screws. Complete all four pieces, two on each side of the shed. Parts Facia Nailing Strips (3/4”...

  • Page 33: Horizontal Gable Trim

    Horizontal Gable Pentagon Facia Detail Plate Detail Plate Attach Pentagon Facia Plates where Side Facias meet at the peak. Secure with 4 - 1 1/2” Finishing Nails per piece. Attach Facia Detail Plates to cover seams where Front and Rear Facia pieces meet. Secure with 4 - 1 1/2” Finishing Nails per piece.
  • Page 34 Attach Horizontal Door Trim with 4 - 1 1/2” Finishing Nails to cover Door Header. Parts Horizontal Door Trim (1/2” x 1 1/4” x 32”) x 1 Hardware N1 - 1 1/2” Finishing Nails x 4 total 2“ Screws 3/4” screw Top and Bottom Hinges centered on door trim.
  • Page 35 Bottom Door 3/8” gap at bottom. Place Bottom Dutch Door panel into Evenly spaced on sides. position. Gap 3/8” on bottom, evenly space 2” Black on sides, and attach hinge to doorway seam Screws trim with 2” Black Headed Screws. shim to help keep the door evenly spaced on Bottom Skirting bottom.
  • Page 36 Temporarily position Interior Vertical Door Stop to help align Interior Barrel Bolt. Silver Barrel Bolt Hardware Attach Interior Silver Barrel Bolt to inside of door as illustrated Y5 - Silver Barrel Bolt above. Use 3/4” Silver Screws to secure. Refer to Step 77 to allow for x 1 total adequate clearance.
  • Page 37 Window frame. Caulk gap. Screw insert into bottom (thick) part of siding. Parts To reduce possible water from penetrating Window Inserts x 2 into the window cavity, caulk gap on both sides of window opening prior to installing Window Hardware Insert.
  • Page 38 Assemble Flower Box with Assembly Instructions included. Position completed Flower Box below bottom of window trim and secure with 2 - 2” Screws per box. Screw from inside of box into the center wall stud. Attach second screw 2” underneath first screw and once again into the wall stud.
  • Page 39 Alternate Door Configuration (Door on Left or Right of Center) To configure the Cabana so the Door is positioned on the left or right of center wall panel, follow the general directions in this manual for a regular door configuration and note the following changes.
  • Page 40 Congratulations on assembling your 9x6 Cabana! Note: Our Sheds are shipped as unfinished products. If exposed to the elements, the western red cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain. You may also wish to paint your new shed rather than stain it.