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OLT 9x6 Cabana-Bevel Assembly Manual

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Thank you for purchasing
a 9x6 Cabana. Please take
the time to identify all the
parts prior to assembly.
Note: The General Assembly
Manual illustrates a Door
Configuration in the front
center location. The Door
can also be positioned in the
front corners. To correctly
configure
Door
in
corners,
follow
assembly steps and refer
to Page 25 for required
changes.
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground. Please follow the
instruction manual when building your
shed and retain the manual for future
maintenance purposes.
Some of the safety and usage measures you may wish to consider include:
-snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep the
snow off the roof(s).
-if the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
-in high or gusty wind conditions it is advisable to keep the structure securely grounded.
-have a regular maintenance plan to ensure screws, doors, windows and parts are tight.
Customer agrees to hold Outdoor Living Today Partnership and any Authorized Dealers free
of any liability for improper installation, maintenance and repair.
In the event of a missing or broken piece, simply call the Outdoor Living Today
Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your
purchase. It is our commitment to you to courier replacement parts, free of charge,
within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
1-888-658-1658
9x6 Cabana - Bevel
front
general
www.outdoorlivingtoday.com
Assembly Manual
Page 1
Version #6
January 9, 2019
sales@outdoorlivingtoday.com

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Summary of Contents for OLT 9x6 Cabana-Bevel

  • Page 1 Version #6 January 9, 2019 9x6 Cabana - Bevel Assembly Manual Thank you for purchasing a 9x6 Cabana. Please take the time to identify all the parts prior to assembly. Note: The General Assembly Manual illustrates a Door Configuration in the front center location.

  • Page 2: Parts List

    Thank you for purchasing our 9x6 Cabana. Please take the time to identify all the parts prior to assembly. Parts List: D. Miscellaneous Section Bottom Skirting A. Floor Section 10 - 1/2” x 4 1/2” x 34 3/4” Bevel Bottom Skirting 3 - 35”...
  • Page 3 9X6 CABANA HARDWARE PACKAGE Hardware Kit (Provided) x 23 3/4” x 12 3” Silver x 17 3/4” 2 1/2” x 266 Black Headed x 50 x 112 2” 1 1/2” Shingle x 362 x 28 1 1/2” 2” Finishing Black Headed 1 1/4”...

  • Page 4: Floor Section

    A. Floor Section Exploded view of all parts necessary to complete Floor Section. Identify all parts prior to starting. Plywood Floor Plywood Floor Small Large (2) Floor Joist (4) Floor Joist Frames (3) Floor Runners Long (3) Concrete Pad (optional foundation method) Floor Runners Short (3)
  • Page 5 17 1/2” Both Outside Floor Joist Frames require 1 Joist attachment. Center Joist 17 1/2” from Outside of Floor Joist Frame and attach with 2 - 2 1/2” screws per end. Center Frame Position completed Floor Joist Frames with 75” center frame in the middle.
  • Page 6 Concrete Slab Foundation With Floor Runners attached, carefully flip the floor over and place on your foundation. Caution: you will need 2 people to assist you. Be careful when laying floor down not to bend or twist floor. When in place, level floor completely. Foundations Note: The floor will be flipped over and floor runners will sit on your foundation.
  • Page 7 Exploded view of all parts necessary to B. Wall Section complete the Wall Section. Identify all parts prior to starting. Front and Rear Top Wall Plate (4) Angle cut down length) Side Gable Wall Panel (2) Side Top Wall Plate (2) (Angle cut on end) Door Header Window...
  • Page 8 Important: Pilot hole ALL 2x3 Wall Studs with 1/8” drill bit prior to Pilot Hole screwing. This will make it much first. easier to attached together. Wall Plate Starting with Solid Wall Panels, carefully lay panel face down. Position and attach Wall Plate to bottom of wall studs of each wall panel with 3 - 2 1/2”...
  • Page 9 Optional Caulking seams will help prevent moisture from entering your shed. Caulking not included in kit. 2 1/2” screws Pilot Hole first. Side Wall Panel Position 1st side wall panel on plywood floor so once again 2x3 bottom wall plate is sitting flush with floor framing.
  • Page 10 Complete attachments of remaining side walls as per Steps 11-15. Pilot Hole first. Position and attach both Window Walls as per Steps 11-15. Window frame. Caulk gap. Screw insert into bottom (thick) part of siding. To reduce possible water from penetrating into the window cavity, caulk gap on both sides of window opening prior to installing Window Insert.
  • Page 11 Caulk gap. 18a. Once Insert is attached, caulk the “triangular gap” beteen the Insert’s outside flange and the siding. Also put a bead of caulking horizontally at top of window where the flange and siding meet. This additional caulking will also will reduce the chances of moisture entering into your shed. Trim dado sits in flange.
  • Page 12 Step or dado edge to front and on top. Attach Door Header (2” x 3 1/8” x 35”) to vertical door jambs with 2 - 2 1/2” screws per side. Header is 3” wide at bottom and has a 1/2” thick x 2 1/2” wide strip of wood stapled to the top creating a step or dado effect.
  • Page 13 Front Top Plate Next, attach the Front Top Plates (2), (3/4” x 2 1/2” x 50”). The front and rear top plates are angle cut down the length. Once again, position top plates on wall frame so they are flush. Front and rear top plates will fit between side top plates.
  • Page 14 C. Rafter and Roof Section Exploded view of all parts necessary to complete the Roof Section. Identify all parts prior to starting. (Roof Filler Shingles Missing) Middle Roof Outside Roof Panels (2) Outside Roof Panels (2) Panels (2) Metal Ridge Ridge Boards (4) Board 44”...
  • Page 15 Doubled up Rafters Locate 9 Rafters (1 1/2” x 3 1/2” x 45”), - screw together with 2 Soffits (1/2” x 4 1/2” x 52 1/2”) and completed 3 - 2 1/2” Screws. Ridge Board. Lay out on level ground as shown to the right.
  • Page 16 Flip Rafter Section over so Soffit is facing down. Starting with the rear Section, lift completed rafters up and place on gable framing. Slide Rafter Section up on gable framing until bottom of Ridge Board slips into gable notch. Gable Notch Soffit should sit approx.
  • Page 17 Place front completed Rafter Section on gable walls as per Steps 31 & 32. Offsetting Metal Ridge Board Gable Notch Connectors At the peak, align Ridge Boards so they are flush together and secure them with 12 - 1 1/4” screws. Important: if there is a gap between Ridge Boards, have a helper push front...
  • Page 18 Secure Rafters to Top Wall Framing with one 3” screw per rafter. Screw through Wall Frame at an angle. Have two helpers push the Front and Rear Walls at the top from the outside of shed until inside to inside measurement between the Top Plates is 70”. Roof Gussets (3/4”...
  • Page 19 Roof Plywood flush with rafter end. 2 1/2” Screw in Angle Screw from Rafter Bottom Row of into Plywood with 2 1/2” Shingles screw as seen in Step 42. Place Outside Roof Panel so it sits flush on 3rd rafter from the outside (doubled up rafter). Plywood on roof should be flush with end of rafter at bottom, and with seam of doubled up rafters.
  • Page 20 Middle Panel Outside Panel Outside Panel Position and attach Front Roof Panels as per Steps 39-42. Attach above the exposure Exposure Line Roof Filler Shingles are included to cover Screw first filler shingle down to rafters roof seams. Starting at the bottom, slide the first using 1 - 2 1/2”...

  • Page 21: Miscellaneous Section

    3 - 2 1/2” screws angled into each Mid Rafter To further secure roof panels, from the inside, drill pilot holes in each Mid Rafter (3 per Rafter) on an angle. Using 3 - 2 1/2” screws, secure rafters to roof plywood. Note: from outside, have a helper push roof panel down so plywood sits flush against rafter when securing.
  • Page 22 Expert Advice: When installing trim, sort pieces according to color and pieces that are most pleasing to the eye. Start with least visible side of shed and use the least desirable pieces first. Install trim to most visible side of shed as your skill installing trim improves. Thicker at Butt Attach Bottom Bevel Skirting (1/2”...
  • Page 23 Narrow Trim butts against Wide Trim Position Wide Trim (1/2” x 4 1/4” x 82”) over Filler Trim and tight against overhanging Narrow Trim. Align Wide Trim at bottom with Narrow Trim so flush with each other. Secure trim with 8 - 1 1/2”...
  • Page 24 Front Facia Attach Front and Rear Facia (3/4” x 3 1/2” x 57 1/4”) to roof rafter ends. Front Facia will There are 2 facia pieces per side. Secure overlap Side Facia. with 8 - 1 1/2” finishing nails per piece. Important: Butt (thick) end of Ridge Cap will be facing towards the outside of shed.
  • Page 25 Hor. Gable Detail Plate Facia Detail Plate Pentagon Facia Plate Attach Pentagon Facia Plate where Side Facia meet at the peak. Use 4 - 1 1/2” finishing nails per piece to secure. Attach Facia Detail Plates to cover seams where Front and Rear Facia Trim pieces come together.
  • Page 26 2“ Screws 3/4” screw Top and Bottom Hinges centered Middle Hinges on door trim. centered on trims. Attach Door Hinges to Top and Bottom Dutch Door sections. Top Door has trim overhanging door at bottom while bottom door has trim recessed slightly. Hinges should be centered on door trim with barrel nudged to end of trim.
  • Page 27 Attach Horizontal Door Trim (1/2” x 1 1/4” x 32”) with 4 - 1 1/2” finishing nails to cover Header. Important: Drill pilot Temporarily position Interior holes with 1/8” drill bit Vertical Door Stop to help prior to securing with align Interior Barrel Bolt.
  • Page 28 Alternate Door Configuration (Door on Left or Right of Center) To configure the Cabana so the Door is positioned on the left or right of center wall panel, follow the general directions in this manual for a regular door configuration and note the following changes.
  • Page 29 Congratulations on assembling your 9x6 Cabana! Note: Our Sheds are shipped as unfinished products. If exposed to the elements, the western red cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain. You may also wish to paint your new shed rather than stain it.