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Thank you for purchasing a
Grand Garden Chalet. Please take
the time to identify all the parts prior
to assembly.
Please use Safety Eyewear and Gloves
while Assembling. Be sure to read and
follow all operating instructions for any
tools used during assembly.
Remember- NO SAW CUTTING IS
REQUIRED!
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground.
Please follow the instruction manual when
building your Grand Garden Chalet and
retain the manual for future maintenance
purposes.
Some of the safety and usage measures
you may wish to consider include:
-If the product is elevated, any structural
and building code requirements are solely
the customer's responsibility, and should
be abided by.
-In high or gusty wind conditions it is
advisable to keep the structure securely
grounded.
-Have a regular maintenance plan to ensure
screws, doors, roof and parts are tight.
Assembly Video Instructions
To view the assembly video, click on the following link:
http://www.youtube.com/watch?v=x4SMBAemtMQ
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support
Line @ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you
to courier replacement parts, free of charge, within 10 business days of this notification.
Replacement parts will not be provided free of charge after the 30 day grace period.
Outdoor Living Today
Grand Garden Chalet 6X3-BEVEL
Assembly Manual
Grand Garden Chalet Dimensions:
Inside - 33" d x 73" w x 70" (back) 65" (front)
Outside with Roof Overhang
Outside (Outside Trim to Trim)
www.outdoorlivingtoday.com
Page 1
Revision #27
Nov 28, 2018
-
39"d x 78" w x 73"(back) 69" (front)
-
36 1/2"d x 74 1/2" w x 72"(back) 68" (front)
sales@outdoorlivingtoday.com
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Summary of Contents for OLT Grand Garden Chalet 6X3-BEVEL
- Page 1 Revision #27 Nov 28, 2018 Grand Garden Chalet 6X3-BEVEL Assembly Manual Thank you for purchasing a Grand Garden Chalet. Please take the time to identify all the parts prior to assembly. Please use Safety Eyewear and Gloves while Assembling. Be sure to read and follow all operating instructions for any tools used during assembly.
- Page 2 Exploded View and Parts List for 6’x3’ Grand Garden Chalet Parts List 4. - Trim / Misc. Section 1. - Floor Section 2 - Front Filler Trims - 5/8” x 1 1/2” x 65” 1 - Floor Section - 35 5/8” x 74 1/4” x 2 1/2” 1 - Front Horizontal Trim - 1 1/4”...
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Page 3: Hardware Kit
6x3 GRAND GARDEN CHALET Hardware Kit (Provided) 3/4” J - 22 pcs Note: screws and nails shown actual size. Black Headed Screw 2 1/2” C - 95 pcs K - 208 pcs 1 1/2” Finishing H - 14 pcs 2” M - 30 pcs 7/8”... - Page 4 Lay Chalet Floor Section (1) (35 5/8” x 74 1/4”) on a level foundation only. Patio Stones or a Concrete Slab both make excellent foundations. Use a level to confirm and shim floor joists as required. Due to packaging constraints, center wall studs must be attached prior to erecting walls.
- Page 5 Back Wall Panels Side Wall Panel Side Wall Panel Front Narrow Walls (2E) With wall studs properly attached, Angled Left Side Wall orientate completed walls around the floor. Be sure to leave room to work. Front Narrow Wall (2E) will be required in this section.
- Page 6 Angled Left Side Wall Optional - Caulking Back Wall top seams will help prevent plate angle cut moisture from entering at seam. Caulking not included in kit. Back Wall With your helper holding the side wall panel, position a Back Wall Panel (2C) in rear corner. Important: Align Wall Siding Flush with Floor Framing.
- Page 7 Back Wall Panel 2 1/2” screw Expert Advise - If you’re placing the shed tight up against a fence or wall, you may consider attaching the Rear Corner and Center Trim (4H & 4J) on Back Wall seam first. See Step 38. Attach both Back Walls together, secure Rear Center Trim, then attach Side Wall Panel.
- Page 8 Wall Framings Flush Front Narrow Wall (2E) Locate Front Narrow Walls (2E) and position wall framing flush with side wall framing in corner. Make sure narrow wall is positioned right side up. Wall Siding Flush with Floor Framing. Before attaching, make sure door opening is 41”...
- Page 9 2 1/2” screws Narrow Wall Top Plate With door header positioned evenly on narrow wall top plates and flush against side wall top framing, secure using 6 - 2 1/2” Screws (C) screwing down from the top of door header down into the upper narrow wall plates.
- Page 10 Place Storage Shelf (2I) on top of supports and secure with 4 - 1 1/2” Finishing Nails (K). Complete 2nd Shelf (if desired) as per Steps 18 & 19. 5” Shingle (3a) Outside Shingles must be installed Align Roof Panel so thick end of Shingle (butt end) is 1/4”...
- Page 11 1/4” gap 2nd Row of Shingles 2nd (3A) Shingle Place and attach second (3A) Shingle (5” wide) in line with 2nd row of shingles. Shingle (3A) will partially cover shingle (3B). Secure with 2 - 7/8” Shingle Nails (M) 8” from butt. 3rd 5”...
- Page 12 Completed Roof Panel (3) Complete attachment of shingles on opposite side of roof panel following Steps 20-24. 1/8” Set-back Plywood Roofing flush with Side Wall Siding Lift up completed cedar shingle roof panel and place on upper wall framing. In the front, align plywood roofing 1/8”...
- Page 13 2 1/2” Screws From inside the shed, start securing the roof by screwing the door header into Roof Panel on an angle with 3 - 2 1/2” Screws (C). Make sure screw tips do not go completely through roof panel. On the sides and rear, screw from upper framing into Roof Panel.
- Page 14 Only one nail until spacer attached on Step 31. Flush with wall framing Refer to Step 43 before attaching door trim and do a dry run. 1 nail into butt of 2nd piece of wall siding. Locate 2 Vertical Door Frame Trims (4C) (1/2” x 2 1/2” x 64 1/4”). Position on front narrow wall flush with outside of wall framing and tight underneath front horizontal trim.
- Page 15 Door Flange (4F) Drill Pilot Holes to 3/4” black prevent splitting. 1 1/2” Bolt head screws 1/4” Silver Nut Right Door Left Door and washer Locate Doors (4E- 2 identical) and Door Flange (4F) (1/2” x 2 1/2” 61 3/8”). Orientate Doors so the outside of each door is facing up and the pre-drilled holes located in each corner are positioned to the outside.
- Page 16 Left Side Door. Position left side door (with flange) as per Step 35. Once again, use only 1 - 2” Black Headed Screw (H) per hinge initially to secure door to vertical door frame trim. With both Doors partially attached, check to see doors open and close correctly.
- Page 17 Tight Continuing around the shed, place a Side Facia Trim (4I) angle cut both ends (1/2” x 2 1/2” x 33 7/8”) tight against front side corner trim and snug underneath roof panel. Attach side facia into side wall cleats with 4 - 1 1/2” Finishing Nails (K). Rear Side Side Trim overlaps Upper Rear...
- Page 18 Complete other rear corner, side and front corner trims as per Steps 38 - 40. Roof Ridge Caps (4N) Using a Step Ladder, place both Roof Ridge Caps (4N) (1/2” x 3 1/2” x 39”) on rear row of roof shingles.
- Page 19 Side Trim (4R) Attach both Lower Side Narrow Trims (4R) Attach Door Handles (X) to doors (1/2” x 2 1/2” x 33 1/8”). Place trims between front and with 3 - 3/4” Black Headed Screws (J) rear corner trims to cover part of floor frame with per handle.
- Page 20 Open door and drill out marked barrel bolt impression with a 3/8” Drill Bit. Close door, slide barrel bolt in drilled hole to confirm fit. Wall Framing Attach Interior Vertical Interior Door Stops (4S) (3/4” x 3/4” x 31 5/8” x 4 pcs.) to inside wall framing with 4 - 1 1/2”...
- Page 21 Note: Our Sheds are shipped as an unfinished product. If exposed to the elements, the Western Red Cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain.
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