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IAC INDUSTRIES Quick Ship D4 Assembly Instructions Manual

Single sided & double sided starter & adder workstations & accessories
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INDUSTRIES
Quick Ship
D4 SINGLE SIDED & DOUBLE SIDED
STARTER & ADDER WORKSTATIONS
& ACCESSORIES
IAC INDUSTRIES
3831 S BULLARD AVE., GOODYEAR, AZ 85338
Phone (714) 990-8997 Fax (714) 990-0557
QS Dimension 4
Assembly Instructions
REV. (042318P65)
l
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Summary of Contents for IAC INDUSTRIES Quick Ship D4

  • Page 1 INDUSTRIES Quick Ship D4 SINGLE SIDED & DOUBLE SIDED STARTER & ADDER WORKSTATIONS & ACCESSORIES IAC INDUSTRIES 3831 S BULLARD AVE., GOODYEAR, AZ 85338 Phone (714) 990-8997 Fax (714) 990-0557 QS Dimension 4 Assembly Instructions REV. (042318P65)
  • Page 2 QS DIMENSION 4 ASSEMBLY INSTRUCTIONS Page # 2 & 3 Attention Notes 4 to 8 D4 Single Sided Starter & Adder 9 to14 D4 Double Sided Starter Accessories 15 to17 Q.S. D4 Light Assembly 18&19 Q.S. Drawer Assembly Q.S. D4 Electrical Channel 21 &...
  • Page 3 ATTENTION: IAC Industries takes great care in the packing of it’s products, however damage can occur during shipment. Check all packages and parts for any signs of damage. If damage is evident STOP and contact the carrier that delivered your order.
  • Page 4 Quick Ship D4 Single Sided Workstation Starter & Adder ITEM DESCRIPTION Q.S. D4 Back Panel Q.S. D4 Top Support Bracket LT Q.S. D4 Top Support Bracket RT HARDWARE KIT QS-HWR214 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Washer 5/16 Flat Nut 5/16-18 Hex Keps Please read Caution and Warning Notices found on page 2.
  • Page 5 Step 3: Attach the back panel to the second upright by having one person hold the back panel in place while another person lifts the upright so that the square head bolts can be installed into the milled slots in the upright nut channel and gently sliding the upright down to the floor. Gently slide the back panel to the pencil marks on the upright and tighten the hex head keps nuts to hold it in place.
  • Page 6 If you choose to assembly the drawer cases to the worksurface at this time IAC Industries recommends that all assemblers are wearing proper safety equipment. Refer to page 18 for drawer assembly...
  • Page 7 Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper door cabinets, footrests and electrical channels IAC Industries recommends that they be assembled to the uprights before you install the worksurfaces. This reduces the reach distances for installing these items making assembly much easier and safer.
  • Page 8 HARDWARE KIT QS-HWR214 ITEM DESCRIPTION Bolt 1/4-20 Hex Head Black Washer 1/4 Flat Black Step: 9 Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface hardware.
  • Page 9 Quick Ship D4 Double Sided Workstation Starter & Adder ITEM DESCRIPTION Q.S.D4 D/S Top support bracket LT Q.S.D4 D/S Top support bracket RT HARDWARE KIT QS-HWR267 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Washer 5/16 Flat Nut 5/16-18 Hex Keps Step: 1 Install 5/16-18 x .75 square head bolts item A, 5/16 flat washer item B, and 5/16-18 hex head...
  • Page 10 ITEM DESCRIPTION Q.S. D/S Back Panel HARDWARE KIT QS-HWR276 ITEM DESCRIPTION Washer 1/4 Flat Black Bolt 1/4-20 Hex Head Black Step: 3 Attach the D/S back panel item 1 to the D/S top support bracket by placing it over the threaded inserts in the bracket flange and installing 2 each items # B and D into the inserts.
  • Page 11 Step 5: Attach the add-on top support brackets to the starter uprights by repeating Step 2 above. Be sure to maintain the same top support bracket height so that the worksurface heights will be the same. Attach the D/S back panels item 1 to the D/S top support bracket of the starter upright by placing it over the threaded inserts in the bracket flange and installing 2 each items # B and D into the inserts.
  • Page 12 If you choose to assembly the drawer cases to the worksurface at this time IAC Industries recommends that all assemblers are wearing proper safety equipment. Refer to page 18 for drawer assembly...
  • Page 13 Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper door cabinets, footrests and electrical channels IAC Industries recommends that they be assembled to the uprights before you install the worksurfaces. This reduces the reach distances for installing these items making assembly much easier and safer.
  • Page 14 ITEM DESCRIPTION Bolt 1/4-20 Hex Head Black Washer 1/4 Flat Black Please read Caution and Warning Notices found on page 2. Step: 10 Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface hardware.
  • Page 15 Q.S. D4 Light Assembly QS-2012302 (60) QS-2012303 (72) ITEM DESCRIPTION D4 Light Fixture Sub-assembly HARDWARE KIT QS-HWR216 ITEM DESCRIPTION Bolt 5/16-18 X .750 SQH Washer 5/16 Flat Nut 5/16-18 Hex Keps D4 Light Mounting Bracket Diffuser Retainers STD. 2” Step 1: Install 5/16-18 X .750 square head bolts item A, 5/16 flat washers item B, and 5/16-18 hex head keps nuts item C into light fixture brackets item D as shown below.
  • Page 16 Step 4: IAC recommends that the installation of the light fixture sub-assemblies onto the light brackets to be conducted by two assembly personnel. Flip the light fixture sub-assembly over and lift it into position between the light fixture brackets. The on/off switch should be on the front right hand side.
  • Page 17 Step 6: When the light tubes are installed, install the light diffuser by sliding it’s back edge into the opening at the back of the light housing sliding it back until the front edge of the diffuser can be pushed up into the light fixture housing. Slide the diffuser forward slightly until it rests on the front edge of the light housing.
  • Page 18: Drawer Assembly

    Q.S. Drawer Assembly QS- 20500002 (6) QS-2050004 (12) HARDWARE KIT QS-HWR277 ITEM DESCRIPTION Bolt, 1/4-20 X .750 SQ Black Washer 1/4 Flat Black Nut, 1/4-20 Hex Keps Black Bolt, 1/4-20 X .750 Hex Head Step: 1 Remove drawer by pulling it out of drawer case enough to locate the two small plastic tabs on the drawer slides.
  • Page 19 Before Installing the Drawer Body back into the Drawer Case: Once bench is complete and is in the right side up position you can install your drawer bodies back into the single drawer or cabinets, but before installing the two parts (Drawer body/Drawer Case) of the drawer assembly together you much do the following: 1.
  • Page 20 Q.S. D4 Electrical Channel QS-2012212 (60) QS-2012213 (72) HARDWARE KIT QS-HWR203 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Flat Washer 5/16 Knob, Tri-Wheel 5/16-18 D4 Elect Adj. Mounting Bracket D4 Elect Base Mounting Bracket Step 1: Place two the base brackets item E over the slot in the mounting brackets item D as shown. Loosely attach the 5/16-18 x .75 square head bolts item A the 5/16 flat washers item B and the 5/16-18 tri-wheel knobs item C hardware as shown.
  • Page 21 Q.S. D4 Shelf Assembly ITEM DESCRIPTION Q.S. D4 Shelf Sub-Assembly HARDWARE KIT QS-HWR202 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Washer 5/16 Flat Black Nut, 5/16-18 Hex Keps Black D4 Shelf Mounting Bracket Nut, 1/4-20 Unistrut Bolt 1/4-20 Hex Head Black Flat Washer 1/4 Caution Note:...
  • Page 22 Step 3: Place the shelf onto the top of the shelf brackets and secure it to the brackets using the 1/4-20 hex head bolts items F and 1/4 flat washers item G and tighten. Do not over tighten this hardware. WIRE SHELVES: are assembled the same way except that the spring nuts do not need to be rotated.
  • Page 23 Q.S. D4 Ergo Tool Trolley System QS-2012452 (60) QS-2012453 (72) ITEM DESCRIPTION Tool Trolley Rail HARDWARE KIT QS-HWR249 ITEM DESCRIPTION Slide Bracket Slide Mounting Bracket Bolt 5/16 X 1.25 SQH Black Knob Small Tri-Wheel 5/16-18 Washer 5/16 Flat Black Screw #14AB .625 PPH SMS Black Delrin Sub-Assembly Note: Part #4 (5/16-18 square head bolt) slides into vertical extrusion in the...
  • Page 24 Q.S. D4 Parts Cup Stringer - Standard QS-2012172 (60) QS-2012173 (72) ITEM DESCRIPTION Parts Cup Stringer HARDWARE KIT QS-HWR206 ITEM DESCRIPTION PCS Base Bracket. PCS Adjustment Bracket Bolt 5/16-18 X .75 SQH Black Knob Small Tri-Wheel 5/16 Insert Washer 5/16 Flat Black Screw 1/4-20 X .50 PPH Black Washer 1/4 Flat Black D4 Parts Cup Stringer - ESD...
  • Page 25 Q.S. D4 Part Cup Rack 12 Bin QS-2012626 ITEM DESCRIPTION 12 Bin Rack Sub-Assembly Swing Arm Mounting Sub-Assembly Swing Arm Sub-Assembly 13.75 HARDWARE KIT QS-HWR250 ITEM DESCRIPTION Washer 5/16 Flat Bolt 5/16-18 X .75 SQH Black Nut 5/16 hex kept Black Step 1: The two vertical uprights that hold up the worksurface assembly have two extrusion channels with two rows of openings that run from top to bottom.
  • Page 26 Q.S. D4 Standard Footrest Tube QS-2012122 (60) QS-2012123 (72) FOOTREST TUBE ITEM DESCRIPTION Footrest Tube HARDWARE KIT QS-HWR204 ITEM DESCRIPTION Mounting bracket LT Mounting bracket RT Tube clamp Washer 5/16 flat Black Knob small tri-wheel Screw 1/4-20 X 1.50 PPH Bushing .271 ID X .467 OD Bolt 5/16-18 X .75 SQH Cap Plug .875 DIA Black...
  • Page 27 Q.S. Ergo Footrest Pan QS-2012158 (36) ITEM DESCRIPTION Footrest pan sub-assembly HARDWARE KIT QS-HWR269 ITEM DESCRIPTION Tune clamp 1.00 DIA Screw 1/4-20 X 1.125 socket...
  • Page 28 Q.S. D4 CRT Platform Standard Laminate QS-2012622 ITEM DESCRIPTION Bracket Assy. (Heavy Duty) Swing Arm Assembly 15.75” CRT Monitor Platform HARDWARE KIT #HWR255 ITEM DESCRIPTION Nut 5/16-18 Hex Keps Washer 5/16 Flat Bolt 5/16-18 x .75 SQH Plastic Washer Step 1: Choose whether you prefer left or right hand mounting of your Monitor Platform.
  • Page 29 Q.S. D4 Keyboard Holder CRT QS-2012633 ITEM DESCRIPTION Wire Keyboard Holder HARDWARE KIT QS-HWR254 ITEM DESCRIPTION CRT Keyboard Holder Bracket Washer 1/4 Flat Black Knob 1/4-20 X 1.00 Tri-Wheel Note: Part #C Tri-Wheel threads into the threaded inserts found on the bottom side of the CRT platform...
  • Page 30 Q.S D4 FPD Swing Arm Assembly Universal QS- 2012632 ITEM DESCRIPTION D4 FPD Pivot Swivel Sub-Assy Swing Arm Sub-Assy D4 MTG Plate Ext. Arm Sub-Assy HARDWARE KIT QS HWR 031 ITEM DESCRIPTION Bolt, 5/16-18x.75 SQ. Head Washer .750 ID 1.125 OD .093 THK PLST Washer 1/4 Flat Black Nut 5/16-18 Hex Acorn Zinc Nut, #10-32 Hex Head KEPS...
  • Page 31 QS FPD Keyboard Holder with Mouse Pad Assembly QS-1022918 (Please Note: Monitor Front Plate removed from below pictures to shown mounting of Hardware only) ITEM DESCRIPTION FPD Keyboard Holder Vertical Support FPD Keyboard Holder Horizontal Support Keyboard Shelf with Mouse Tray ITEM DESCRIPTION Bolt 1/4-20 x .500 Carriage Zinc...
  • Page 32 QS Swing Arm Pegboard Assembly QS-2012629 ITEM DESCRIPTION MTS MTG Plate Ext Arm Swing Arm Sub-Assy SA Pegboard Assembly HARDWARE KIT QS-HWR255 ITEM DESCRIPTION 5/16-18 Hex Keps Nut 5/16 Flat Washer Bolt 5/16-18x.750 SQH .750 ID 1.125 OD x .093 Plastic Washer...
  • Page 33 Q.S. D4 Universal CPU Holder Slide Out QS-2012639 ITEM DESCRIPTION CPU Holder Swivel Adjustable Waterloo HARDWARE KIT QS-HWR303 ITEM DESCRIPTION Bracket CPU holder UNI WSM 1.61H Screw # 14AB x .625 PPH SMS BLACK Step 1: Remove CPU holder and the hardware kit included from the box. Using the six zinc plated wood screws included in the hardware kit of the CPU holder attach the CPU holder WSM bracket item A to the underside of your work surface, positioning it so that the CPU holder will not interfere with other items on the bench.
  • Page 34 ESD Cord Ground Attachment HARDWARE KIT QS-HWR 014 ESD refers to the OPTIONAL static dissipative laminate used on the bench. The laminate has a conductive material that comes in contact with the factory installed grounding bolts in the worksurface. The ESD grounding kit, including the 10 ft grounding wire must be properly grounded to your facility earth ground.
  • Page 35 NOTE: If benches are moved the ground bolts in the Worksurfaces should be re-tested. Refer to EOS/ESD document S4.1-1990 Worksurface-Resistive Characterization for proper testing methods. If ground has been distributed between the bolt and the static dissipative laminate, DO NOT OVER TIGHTEN ground bolts to achieve proper ground. If ground cannot be reestablish loosen nuts underneath bolt and remove ground bolt from hole.
  • Page 36 WORKSURFACE CLEANING: Hard surface laminate is designed to resist abrasion, scuffing, scorching, hot solder, flux and most solvents. Intense exposure, such as from a hot soldering iron is not recommended. The surface cleans easily with a damp cloth and soapy water. A mild chemical cleaner with no abrasive can be used for stubborn spots.