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IAC INDUSTRIES DIMENSION 4 Assembly Instructions Manual

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INDUSTRIES
Rev. 042318P65)
IAC INDUSTRIES
3831 S BULLARD AVE., GOODYEAR, AZ 85338
Phone (714) 990 - 8997 Fax (714) 990 - 0557
www.iacindustries.com
DIMENSION 4

Assembly Instructions

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Summary of Contents for IAC INDUSTRIES DIMENSION 4

  • Page 1: Assembly Instructions

    INDUSTRIES Rev. 042318P65) IAC INDUSTRIES 3831 S BULLARD AVE., GOODYEAR, AZ 85338 Phone (714) 990 - 8997 Fax (714) 990 - 0557 www.iacindustries.com DIMENSION 4 Assembly Instructions...
  • Page 2 WARNING: ALL PARTICLE BOARD USED IN IAC INDUSTRIES PRODUCTS ARE SOURCED ONLY FROM VENDORS THAT ARE CARB ATCM PHASE 2 AND TSCA TITLE VI COMPLIANT WITH VALID CERTIFICATES Drilling, Sawing, Sanding or Machining Wood products can expose you to wood dust, a substance known to the state of California to cause cancer.
  • Page 3 ATTENTION: IAC Industries takes great care in the packing of it’s products, however damage can occur during shipment. Check all packages and parts for any signs of damage. If damage is evident STOP and contact the carrier that delivered your order.
  • Page 4 D4 Single Sided Workstation Starter & Adder ITEM DESCRIPTION D4 Back Panel D4 Top Support Bracket LT D4 Top Support Bracket RT HARDWARE KIT HWR214 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Washer 5/16 Flat Nut 5/16-18 Hex Keps Please read Caution and Warning Notices found on page 2. Step 1: Install 5/16-18 x .75 square head bolts item A, 5/16 flat washer item B, and 5/16-18 hex head keps nuts item C into each end of all back panels item 1 and into all top support brackets items 2...
  • Page 5 Step 3: Attach the back panel to the second upright by having one person hold the back panel in place while another person lifts the upright so that the square head bolts can be installed into the milled slots in the upright nut channel and gently sliding the upright down to the floor. Gently slide the back panel to the pencil marks on the upright and tighten the hex head keps nuts to hold it in place.
  • Page 6 If you choose to assembly the drawer cases to the worksurface at this time IAC Industries recommends that all assemblers are wearing proper safety equipment. Refer to page 36 for drawer assembly...
  • Page 7 Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper door cabinets, footrests and electrical channels IAC Industries recommends that they be assembled to the uprights before you install the worksurfaces. This reduces the reach distances for installing these items making assembly much easier and safer.
  • Page 8 HARDWARE KIT HWR214 ITEM DESCRIPTION Bolt 1/4-20 Hex Head Black Washer 1/4 Flat Black Step: 9 Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface hardware.
  • Page 9 If you choose to assembly the drawer cases to the worksurface at this time IAC Industries recommends that all assemblers are wearing proper safety equipment. Refer to page 36 for drawer assembly...
  • Page 10 D4 Double Sided Workstation Starter & Adder ATTENTION: If you have ordered Standard Electrical System (SES) or the Power Distribution System (PDS II) options, please see details on upright configurations, restrictions and warnings found on pages 17 through 22. ITEM DESCRIPTION D4 D/S Top support bracket LT D4 D/S Top support bracket RT...
  • Page 11 D4 Double Sided Workstation Starter & Adder ITEM DESCRIPTION D/S Back Panel HARDWARE KIT HWR276 ITEM DESCRIPTION Washer 1/4 Flat Black Bolt 1/4-20 Hex Head Black Step: 3 Attach the D/S back panel item 1 to the D/S top support bracket by placing it over the threaded inserts in the bracket flange and installing 2 each items # B and D into the inserts.
  • Page 12 Step 5: Attach the add-on top support brackets to the starter uprights by repeating Step 2 above. Be sure to maintain the same top support bracket height so that the worksurface heights will be the same. Attach the D/S back panels item 1 to the D/S top support bracket of the starter upright by placing it over the threaded inserts in the bracket flange and installing 2 each items # B and D into the inserts.
  • Page 13 If you choose to assembly the drawer cases to the worksurface at this time IAC Industries recommends that all assemblers are wearing proper safety equipment. Refer to page 36 for drawer assembly...
  • Page 14 Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper door cabinets, footrests and electrical channels IAC Industries recommends that they be assembled to the uprights before you install the worksurfaces. This reduces the reach distances for installing these items making assembly much easier and safer.
  • Page 15 ITEM DESCRIPTION Bolt 1/4-20 Hex Head Black Washer 1/4 Flat Black Please read Caution and Warning Notices found on page 2. Step: 10 Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface hardware.
  • Page 16 ITEM DESCRIPTION D4 S/S Worksurface D4 S/S Heavy Duty Frame HARDWARE KIT HWR214 ITEM DESCRIPTION Washer 1/4 Flat Black Bolt 1/4-20 Hex Head Black If this order includes PDS-II please see page 18 before installing work surface. Step 11: Lay the worksurface upside down on a clean padded surface. Position the heavy-duty frame over the threaded inserts in the worksurface.
  • Page 17 Standard Electrical System (SES) The SES option has one 15 AMP 120 VAC circuit. There are a total of 4 outlets on benches with 48” and 60” tall uprights, and 8 outlets on benches with, 72”, and 84” tall uprights. It is the customer’s responsibility to supply adequate power and circuit protection to the SES option.
  • Page 18 PDS-II Power Distribution System II Caution: Although the PDS-II system is UL Listed IAC Industries STRONGLY RECOMMENDS that the PDS-II system be connected to or disconnected from the power source by a qualified professional electrician ONLY. Incorrect or faulty installation of this system could cause severe personal injury and property damage.
  • Page 19 Step 4: Repeat steps 2 & 3 to connect the other end of the interconnect cable to the left side upright. For starter adder application continue to repeat the interconnect cable installation for as many uprights as are going to be powered by a single power up cable. Step 5: At this point return to the appropriate worksurface installation instructions and install the worksurfaces.
  • Page 20 PDS-II Power up Cable: The PDS-II Power-Up cable is attached to the outside of the right side upright at the top or at the outside of the left side upright at the bottom. If the connection to the facility power is being made from above the workstation the power-up cable will be attached to the outside of the right side upright at the top as shown below left.
  • Page 21 Step 1: Fit the power-up cable end connector into the trim panel of the upright by tilting it in and down into the trim panel cut out and pushing it flat against the distribution block. Then push the connection end of the connector up into the distribution block. Secure the power up connector to the distribution block with the screws found in the above hardware kit.
  • Page 22 If Power up cable is being connected to the bottom, no duplex outlet will need to be relocated. Step 1: Fit the power-up cable end connector into the trim panel of the lower left outside upright by tilting it in and up into the trim panel cut out, pushing it flat against the distribution block and then pushing it down into the connector in the distribution block.
  • Page 23 D4 Corner Top Assembly Radius ITEM DESCRIPTION D4 Corner Worksurface RAD D4 Top Support Bracket LT D4 Top Support Bracket RT HARDWARE KIT HWR201 ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 Hex Head Black Tie Plate Bracket Step: 1...
  • Page 24 D4 Corner Top Assembly Square ITEM DESCRIPTION D4 Corner Worksurface SQ D4 Top Support Bracket LT D4 Top Support Bracket RT Adj Leg Support Sub-Assembly HARDWARE KIT HWR837 ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 Hex Head Black Tie Plate Bracket...
  • Page 25 D4 Corner Shelf Assembly Radius ITEM DESCRIPTION D4 Corner Shelf Worksurface RAD HARDWARE KIT HWR838 SS/R SS/L RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket D4 RCS CS MTG 10.75L Bolt 5/16-18 X 2.50 HH Full Thread Black Note: Some hardware pieces not used in this assembly.
  • Page 26 D4 Corner Shelf Assembly Square ITEM DESCRIPTION D4 Corner Shelf Worksurface SQ D4 Adjustable Leg Support Sub-Assembly HARDWARE KIT HWR838 SS/R SS/L RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket D4 RCS CS MTG 10.75L Bolt 5/16-18 X 2.50 HH Full Thread Black...
  • Page 27 Step: 4 Install the adjustable leg support sub-assembly item 2 by aligning the slots in it’s base with the inserts in the underside of the corner shelf worksurface and attaching it using 1/4-20 x .750 hex head bolts item E and 1/4 flat washers item D. Do not tighten this hardware. Step: 5 Align the adjustable leg support sub-assembly so that the insert in the lower leg is located over the hole in the back of the corner worksurface.
  • Page 28 D4 Corner Shelf Assembly Radius ITEM DESCRIPTION D4 Corner Shelf Worksurface RAD HARDWARE KIT HWR840 SS/L DS/R RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket D4 RCS CS MTG 10.75L Bracket Corner Shelf D/S RT Bolt 5/16-18 X 2.50 HH Full Thread Black...
  • Page 29 D4 Corner Shelf Assembly Radius ITEM DESCRIPTION D4 Corner Shelf Worksurface RAD HARDWARE KIT HWR841 DS/L SS/R RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket D4 RCS CS MTG 10.75L Bracket Corner Shelf D/S LT Bolt 5/16-18 X 2.50 HH Full Thread Black...
  • Page 30 D4 Corner Shelf Assembly Square ITEM DESCRIPTION D4 Corner Shelf Worksurface SQ D4 Adjustable Leg Sub-Assembly HARDWARE KIT HWR840 SS/L DS/R RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket D4 RCS CS MTG 10.75L Bracket Corner Shelf D/S RT...
  • Page 31 Step: 4 Install the adjustable leg support sub-assembly item 2 by aligning the slots in it’s base with the inserts in the underside of the corner shelf worksurface and attaching it using 1/4-20 x .750 hex head bolts item E and 1/4 flat washers item D. Do not tighten this hardware. Step: 5 Align the adjustable leg support sub-assembly so that the insert in the lower leg is located over the hole in the back of the corner worksurface.
  • Page 32 D4 Corner Shelf Assembly Square ITEM DESCRIPTION D4 Corner Shelf Worksurface SQ D4 Adjustable Leg Support Sub-Assembly HARDWARE KIT HWR841 DS/L SS/R RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket D4 RCS CS MTG 10.75L Bracket Corner Shelf D/S LT...
  • Page 33 Step: 4 Install the adjustable leg support sub-assembly item 2 by aligning the slots in it’s base with the inserts in the underside of the corner shelf worksurface and attaching it using 1/4-20 x .750 hex head bolts item E and 1/4 flat washers item D. Do not tighten this hardware. Step: 5 Align the adjustable leg support sub-assembly so that the insert in the lower leg is located over the hole in the back of the corner worksurface.
  • Page 34 D4 Corner Shelf Assembly Square ITEM DESCRIPTION D4 Corner Shelf Worksurface SQ D4 Adjustable Leg Support Sub-Assembly HARDWARE KIT HWR839 DS/R DS/L RAD/SQ ITEM DESCRIPTION Bolt 5/16-18 x .750 SQH Washer 5/16 Flat Black Nut 5/16-18 Hex Keps Washer 1/4 Flat Black Bolt 1/4-20 X .750 Hex Head Black Bracket Corner Shelf D/S LT Bracket Corner Shelf D/S RT...
  • Page 35 Step: 4 Install the adjustable leg support sub-assembly item 2 by aligning the slots in it’s base with the inserts in the underside of the corner shelf worksurface and attaching it using 1/4-20 x .750 hex head bolts item E and 1/4 flat washers item D. Do not tighten this hardware. Step: 5 Align the adjustable leg support sub-assembly so that the insert in the lower leg is located over the hole in the back of the corner worksurface.
  • Page 36 Drawer Assembly HARDWARE KIT HWR277 ITEM DESCRIPTION Bolt, 1/4-20 X .750 SQ Black Washer 1/4 Flat Black Nut, 1/4-20 Hex Keps Black Bolt, 1/4-20 X .750 Hex Head Step: 1 Remove drawer by pulling it out of drawer case enough to locate the two small plastic tabs on the drawer slides.
  • Page 37 Step: 3 Attach the drawer case to the heavy duty frame by installing 2 sets of 1/4-20 X .75 hex head bolts item D and 1/4 flat washers item B into the threaded inserts in the front and rear frame supports. When all hardware is in attached align the front of the case with the front of the frame and tighten the hardware.
  • Page 38 D4 Light Assembly ITEM DESCRIPTION D4 Light Fixture Sub-assembly HARDWARE KIT HWR216 ITEM DESCRIPTION Bolt 5/16-18 X .750 SQH Washer 5/16 Flat Nut 5/16-18 Hex Keps D4 Light Mounting Bracket Diffuser Retainers STD. 2” Step 1: Install 5/16-18 X .750 square head bolts item A, 5/16 flat washers item B, and 5/16-18 hex head keps nuts item C into light fixture brackets item D as shown below.
  • Page 39 Step 4: IAC recommends that the installation of the light fixture sub-assemblies onto the light brackets to be conducted by two assembly personnel. Flip the light fixture sub-assembly over and lift it into position between the light fixture brackets. The on/off switch should be on the front right hand side.
  • Page 40 Step 6: When the light tubes are installed, install the light diffuser by sliding its back edge into the opening at the back of the light housing sliding it back until the front edge of the diffuser can be pushed up into the light fixture housing.
  • Page 41 D4 Electrical Channel HARDWARE KIT HWR203 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Flat Washer 5/16 Knob, Tri-Wheel 5/16-18 D4 Elect Adj. Mounting Bracket D4 Elect Base Mounting Bracket Step 1: Place two the base brackets item E over the slot in the mounting brackets item D as shown. Loosely attach the 5/16-18 x .75 square head bolts item A the 5/16 flat washers item B and the 5/16-18 tri-wheel knobs item C hardware as shown.
  • Page 42 D4 Shelf Assembly ITEM DESCRIPTION D4 Shelf Sub-Assembly HARDWARE KIT HWR202 ITEM DESCRIPTION Bolt 5/16-18 x .75 SQH Washer 5/16 Flat Black Nut, 5/16-18 Hex Keps Black D4 Shelf Mounting Bracket Nut, 1/4-20 Unistrut Bolt 1/4-20 Hex Head Black Flat Washer 1/4 Caution Note: Stacking Shelves on top of each other can damaged the top of the laminate...
  • Page 43 Step 3: Place the shelf onto the top of the shelf brackets and secure it to the brackets using the 1/4-20 hex head bolts items F and 1/4 flat washers item G and tighten. Do not over tighten this hardware. WIRE SHELVES: are assembled the same way except that the spring nuts do not need to be rotated.