Ecco Axios User Manual
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Ecco Axios User Manual

Modular led lightbar system
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Summary of Contents for Ecco Axios

  • Page 1 ENGLISH...
  • Page 2 Safety Director to create a custom lighting solution for your specific application. When configured properly, the Axios lightbar meets SAE Class 1, California Title 13, and ECE R65 as well as ECE R6, R7, and R10.

  • Page 3: Table Of Contents

    Warranty & Limitation of Liability ....................... 35 Replacement Parts & Accessories ......................... 36 Register Your Axios™ Modular LED Lightbar ....................36 Para ver este manual en español, vaya a AXIOSMODULAR.COM Um dieses Handbuch auf Deutsch zu lesen, besuchen Sie AXIOSMODULAR.COM Pour consulter ce manuel en français, rendez-vous sur AXIOSMODULAR.COM...

  • Page 4: Components & Specification

    Examine the unit for transit damage and locate all parts. If ............LED Alley Light (pair) = 0.9A Avg. @ 12 VDC damage is found or parts are missing, contact your Axios ............LED Worklamp (pair) = 0.9A Avg. @ 12 VDC ............LED Safety Director = 2.5A Avg.
  • Page 5 COMPONENTS & IMPORTANT WARNINGS SPECIFICATION Read all instructions before installing and using. Installer: This manual must be delivered to the end user. This manual assumes installation by a suitably qualified Automotive Technician. Failure to install or use this product according to manufacturer’s recommendations may result in property damage, serious bodily/personal injury, and/or death to you and those you are seeking to protect! Do not install and/or operate this safety product unless you have read and understand the safety information contained in this manual.

  • Page 6: Mounting

    The inner holes on the feet match the of the chassis to route it toward the left or right of the vehicle. hole locations for ECCO 10 and 15 Series lightbars and can be used when one of these lightbars has been...
  • Page 7 MOUNTING Permanent Mounting 7.86”/200mm 5.31”/134mm LIGHTBAR HEIGHT/ANGLE ADJUSTMENT 5/16” COACH BOLT VEHICLE ROOF LOAD WASHER 5/16” NYLOCK NUT KEYPAD CONTROLLER MOUNTING Refer to page 14 ENGLISH...

  • Page 8: Gutter Mounting

    Dodge, Truck, 1/2T-1T, 2002-2013 ......A1011RMK Headache Rack Mounting Brackets ......A1401RMK Please call ECCO Customer Service or your local Axios Distributor for more options. IMPORTANT Mounting straps are specific to the vehicle model. Please make sure the straps are suitable for the vehicle before installation.
  • Page 9 MOUNTING LIGHTBAR Gutter Mounting M6 STAR WASHER M6 SCREW M6 CAGE NUT MOUNTING STRAP MOUNTING FOOT VEHICLE ROOF Ø1/8” /3.17mm HOLES #10 STAR WASHERS SHEET METAL SCREWS KEYPAD CONTROLLER MOUNTING Refer to page 14 ENGLISH...

  • Page 10: Wiring Instructions

    IMPORTANT WARNINGS WIRING INSTRUCTIONS This unit is a safety device and it must be connected to its own separate, fused power point to assure its continued operation should any other electrical Before attempting to connect the lightbar wiring harness, refer to the accessory fail.
  • Page 11 Junction Box WIRING AXIOS LIGHTBAR INSTRUCTIONS Black Batt + Optional Wire Control Harness* Blue Cruise (Orange) Yellow Front Worklamps (Brown) Pattern 1 (Black) Ignition Pattern 2 (Yellow) Switch Alley Left (Red) Alley Right (Green) Rear Worklamps (Blue) Pattern Sel (Violet)

  • Page 12: Programming & Operating

    USING THE KEYPAD CONTROLLER TO PROGRAM & OPERATE AXIOS™ Keypad Controller EZ1405 The controller provides convenient control of the Lightbar’s flash patterns and auxiliary functions and features soft touch buttons and LED function indicator lights. See page 14 for mounting instructions.

  • Page 13: Safety Director Functions

    Safety Director™ Functions PROGRAMMING & OPERATING Keypad Controller Safety Director LEDs Safety Director On/Off Button Safety Director Pattern (if equipped) Select Button Will resume pattern selected. Press to cycle through Safety Director patterns. The 6 LED windows will mimic the pattern for realtime feedback.

  • Page 14: Keypad Controller Mounting

    Keypad Controller Mounting The Keypad is supplied with three mounting options: a bracket, VHB tape and hook and loop patch. The rear of the Keypad is designed to allow for the cable exit to be routed five different BRACKET ways to maximize installation locations. Mount the controller in a location within convenient reach of the operator so that s/he can operate the system without...

  • Page 15: Flash Pattern Chart

    FLASH PATTERN CHART PROGRAMMING & OPERATING Description Quint Cross Alternate Steady Burn Keypad Controller Quad Alternate Side-to-Side Front CA Title 13 Double Mounting Quad Alternate Side-to-Side Rear CA Title 13 Slow Quad & Flash Patterns Double Alternate Side-to-Side Front CA Title 13 Slow Double Double Alternate Side-to-Side Rear CA Title 13 Quint Quint Alternate Side-to-Side Front...

  • Page 16: Assembly & Configuration

    FRONT ASSEMBL Y & CONFIGURATION Axios is designed to enable quick and easy customization without the need for tools using any of the available Droplock™ LED modules while the Safety Director module requires only basic hand tools for installation. Each lightbar is sold pre- assembled with a minimum of two lighting modules installed.

  • Page 17: Smart Chassis

    ASSEMBL Y & CONFIGURATION Smart Chassis SAFETY DIRECTOR The front and rear power rails are used for beacon and directional warning modules as well as the stop-tail- indicator and center illumination modules. The center power rail is used for front/rear worklamps, and alley lights.

  • Page 18: Removing & Installing The Lens

    Removing the Lens Open Position Locate the lens latch on one end of the lightbar. Turn the latch Tip: Where the end and mid-section lenses meet, gently press 90° counter clockwise to release. both sides of the end lens inward to release the retaining clips.
  • Page 19 Installing the Lens ASSEMBL Y & CONFIGURATION Ensure the lens latches are in the open position. Install one of the end lenses, making sure the lens edge and retaining clips are seated properly. Turn the lens latch 90° Lenses clockwise to secure. Install the mid-section lenses, making sure this lens is completely within the slot on the end lens.

  • Page 20: Installing Droplock™ Led Modules

    INSTALLING DROPLOCK™ LED MODULES DropLock LED modules are designed for simple, no-tool installation. During module installation, ensure the chassis is disconnected from the power source. Each LED module base is marked with a single and a double contact indicator. Care must be taken to ensure proper orientation of the contact indicators for each type of module where shown in this manual.
  • Page 21 ASSEMBL Y & CONFIGURATION Directional Module Installation To secure the module in the power rail, turn Apply power to the lightbar and press the the locking knob clockwise a half turn. Install power button on the keypad to turn on the any other additional modules, and replace the directionals.

  • Page 22: Beacon Modules Ez1402X

    For correct operation, beacon module must be oriented so Place the two beacon module bases in the front and rear the ECCO logo is legible from rear of lightbar (data port on power rails. central control board faces rear of lightbar).
  • Page 23 ASSEMBL Y & CONFIGURATION Beacon Module Installation To secure the beacon in the Apply power to the lightbar and use the power button on power rail, turn both locking the keypad to turn on the beacons. Use the SEL and power knobs clockwise half...

  • Page 24: Worklamp Modules Ez1403Wl

    Worklamp Modules EZ1403WL The EZ1403WL LED worklamp module provides high-intensity scene lighting to the front and/or rear of the vehicle. Install these modules on the center DropLock power rail only. Press the front or rear worklamp button on the keypad controller to operate these modules.
  • Page 25 ASSEMBL Y & CONFIGURATION Worklamp Module Installation If necessary, rotate the top To secure the module in Apply power to the lightbar of the module to the desired the power rail, turn the and use the front and rear angle. locking knob clockwise a half worklamp buttons on the turn.

  • Page 26: Alley Light Modules Ez1403Al

    Alley Light Modules EZ1403AL The EZ1403AL LED alley light module provides high-intensity scene lighting to the left and/or right of the vehicle. Install these modules in the center DropLock power rail, only. Press the left and/or right alley light button(s) on the keypad controller to operate these modules.
  • Page 27 ASSEMBL Y & CONFIGURATION Alley Light Module Installation To secure the module in the power rail, turn Apply power to the lightbar and use the the locking knob clockwise a half turn. Install alley left and right buttons on the keypad to any additional modules, and replace the lens.

  • Page 28: Stop-Tail-Indicator Modules Ez1404

    Stop-Tail-Indicator Modules EZ1404 The EZ1404 Stop-Tail-Indicator (STI) LED module enhances the vehicle’s standard position, brake, and turn indicator lighting. Installed on the rear DropLock™ power rail only, these modules provide high-intensity red light to warn other drivers of position and slowing. The turn signal indicator blinks amber. FRONT Remove the lenses to access the DropLock power rail system.
  • Page 29 ASSEMBL Y & CONFIGURATION Stop-Tail-Indicator Module Installation To secure the STI module in the power rail, STI modules operate using the vehicle’s turn the locking knob clockwise a half turn. existing wiring system. Refer to wiring Install any additional modules, and replace instructions on page 10 for more information.

  • Page 30: Safety Director™ Ez1414

    Safety Director™ EZ1414 The EZ1414 LED Safety Director™ is designed to direct traffic approaching from the rear of a stationary vehicle. Nine flash modes can be selected using the keypad controller (see page 15). Attached supplied mounting brackets to the Safety Director Remove the lenses and plug the Safety Director cable into bar as shown above using supplied hardware.
  • Page 31 ASSEMBL Y & 14/356mm -17”/432mm Between Brackets, Centered CONFIGURATION Safety Director Installation Recommended Torque: 30 in-lb/3.4 N-m Attach Safety Director to lightbar as shown above using the supplied hardware. Ensure Safety Director is centered properly on the lightbar. Replace the lenses. The Safety Director requires the use of a keypad controller to operate, discrete wiring to switches is not possible.

  • Page 32: Center Illumination (Ez1411)

    Center Illumination Module EZ1411 EZ1411 center illumination modules provide a soft-glow cruise light option for the center section of the lightbar. Vinyl lettering may also be applied to the outside of the lens to provide backlit signage. There is no center illumination module available for 39”/1m lightbars.
  • Page 33 ASSEMBL Y & CONFIGURATION Center Illumination Installation Power adapter For correct operation, the DropLock power adapter must be installed in either the front or rear power rail only. When installing the center illumination module lens, insert the opposite end of this lens from the DropLock power adapter into the already installed end lens(es), position on the chassis, then secure the DropLock power adapter within the area that is covered by the center illumination module lens.
  • Page 34 NOTE Maximum lettering height is 1.5”/38mm. Vinyl lettering is not available from ECCO. A strip of red vinyl is included that can be applied to the inside rear of the center illumination lens, for use where regulations restrict the use of white light to the rear of the vehicle.

  • Page 35: Warranty & Limitation Of Liability

    REPLACEMENT REPLACEMENT PARTS & ACCESSORIES PARTS LENSES Part # LEDs Part # Replacement End Lens EZ1406C Accessory Worklamp LED EZ1403WL 39” Clear - Replacement Mid Lens EZ1416C Accessory Alley Light LED EZ1403AL 39” Opal - Replacement Mid Lens EZ1416O Accessory Stop-Tail-Indicator LED EZ1404 48”...

  • Page 36: Replacement Parts & Accessories

    Poor power or ground connection good unit. If problem continues, contact Does not function your Axios distributor, or the manufacturer for warranty repair or replacement (contact information on page 37). Blown fuse Check wiring, replace fuse.

  • Page 37: Troubleshooting

    Replace STI LED module. Plug a working module into the chassis. If problem continues, Failed LED module or central contact your Axios distributor, or One light does not function control board the manufacturer for warranty repair or replacement (contact information on page 37).
  • Page 38 MANUFACTURER LIMITED WARRANTY & LIMITATION OF LIABILITY Manufacturer warrants that on the date of purchase this product OF THE PRODUCT, OR THE REFUND OF THE PURCHASE PRICE will conform to Manufacturer’s specifications for this product PAID BY BUYER FOR NON-CONFORMING PRODUCT. IN NO (which are available from the Manufacturer upon request).
  • Page 39 WARRANTY & REGISTER YOUR BAR REGISTRATION @ AXIOSMODULAR.COM/REGISTRATION TOUGH. ADAPTABLE. JOB-READY JUST LIKE YOU ENGLISH...
  • Page 40 MANUFACTURED BY PATENTS PENDING ECCO Americas 1-800-635-5900 │ ECCO Europe +44 (0)113 237 5340 │ ECCO Asia Pacific +61 (0)3 63322444 Rev C...

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