widos 16000 mobile Working Instructions Translation
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widos 16000 mobile Working Instructions Translation

Heating element butt welding machine
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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Heating element butt welding machine
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
website: www.widos.de
Translation
WIDOS 16000 mobile
Keep for further use!
Phone
++49 7152 9939 - 0
Fax
++49 7152 9939 - 40
email: info@widos.de
Kunststoffschweißtechnik

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  • Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen ++49 7152 9939 - 40 website: www.widos.de email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Heating element butt welding machine WIDOS 16000 mobile Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 D-09224 Grüna / Sachsen CH – 9201 Gossau Phone: ++49 371 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: ++49 371 / 8 15 73 - 20 14.08.15 Working Instructions WIDOS 16000 mobile Page 2 of 63...
  • Page 3 Due to this structure, the searched information can be easily found.  8/14/2015 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes are subject to technical innovations. 14.08.15 Working Instructions WIDOS 16000 mobile Page 3 of 63...

  • Page 4: Table Of Contents

    1.4. Machine overview ......................... 7 1.5. Designation of the product ....................7 1.5.1. Technical data ........................7 1.5.1.1. WIDOS 16000 mobile General data ................ 8 1.5.1.2. Basic frame ........................ 8 1.5.1.3. Hydraulic pump ......................9 1.5.1.4. Heating element ......................9 1.5.1.5.
  • Page 5 Protect machine parts against corrosion ................. 36 7.10. How to lubricate the guide pipes ..................36 7.11. Transport ..........................36 7.12. Disposal ..........................36 ELECTRIC AND HYDRAULIC DIAGRAMS ..............37 DECLARATION OF CONFORMITY ................63 14.08.15 Working Instructions WIDOS 16000 mobile Page 5 of 63...

  • Page 6: Description Of The Product

    All technical details of the machine are put together as a general arrangement. 1.1. Usage and purpose-oriented use The WIDOS 16000 mobile has been designed for the heating element butt welding of pipes and fittings with a diameter of OD 1200 (optional OD 710 mm up to 1100 mm).

  • Page 7: Machine Overview

    It contains the type, the serial number and the year of construction of the machine. 1.5.1. Technical data All important technical data of each machine part is listed. This allows quick information on performance and installation. 14.08.15 Working Instructions WIDOS 16000 mobile Page 7 of 63...

  • Page 8: Widos 16000 Mobile General Data

    Description of the product Chapter 1 Kunststoffschweißtechnik 1.5.1.1. WIDOS 16000 mobile General data Pipe diameter range: OD = 1600 mm (optional 1200 mm up to 1400 mm) Material which can be welded: PP, PE80, PE 100 Weight: appr. ?? kg Emission - There will be noise exceeding 80 dB (A);...

  • Page 9: Hydraulic Pump

    1700 mm Surface: anti-stick coated 1.5.1.5. Pipe cutter Hydraulic motor: OMR 80 Speed: appr. 21 rpm Inlet pressure: 175 bar (factory-set) See spare parts list for order numbers and single parts. 14.08.15 Working Instructions WIDOS 16000 mobile Page 9 of 63...

  • Page 10: Tools And Accessories

    Knife SCFT 090404FN with flat-head screw SS1111 on request M 3,5 x 8 Solid rubber wheel Ø 515 x 135mm (R6.00-9) on request Hydraulic oil HLDP35 PTFE – fiber glass 0,25 mm on request 14.08.15 Working Instructions WIDOS 16000 mobile Page 10 of 63...

  • Page 11: Safety Rules

    • It is a help for using all the functions on your machine in an optimal way and helps you to make the job easier. The regulations for the prevention of accidents are valid (UVV). 14.08.15 Working Instructions WIDOS 16000 mobile Page 11 of 63...

  • Page 12: Obligations Of The Owner

    • A person who is being trained may only work at the machine under supervision of an experienced person. 14.08.15 Working Instructions WIDOS 16000 mobile Page 12 of 63...

  • Page 13: Maintenance And Inspection, Repair

    2.8. Dangers while handling the machine The machine WIDOS 16000 mobile is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 14: Dangers Caused By The Hydraulics

    Persons may get injured or objects may get damaged by an unsecured carriage. • Never park the machine in unsecured condition; block the wheels by chocks. • Secure the machine e.g. by a vehicle before you remove the chocks. 14.08.15 Working Instructions WIDOS 16000 mobile Page 14 of 63...

  • Page 15: Danger Of Combustion By Heating Element And Welding Area

    • Machine parts which are not in a perfect condition are to be replaced immediately. • Only use original WIDOS spare and wear parts. • In case of purchase orders please always state the machine number! 14.08.15...

  • Page 16: Warranty And Liability

    • structural modifications on the machine without permission • unsatisfactory checking of parts of the machine, which are worn out • repairs performed in an inexpert way • In case of catastrophes and force majeure 14.08.15 Working Instructions WIDOS 16000 mobile Page 16 of 63...

  • Page 17: Functional Description

    The pipes are joined under prescribed welding pressure and then cool down under pressure (cooling time). The welded joint can be unclamped, the welding process is finished. Heating element heats the pipes up to welding temperature Finished welding with internal and external bead 14.08.15 Working Instructions WIDOS 16000 mobile Page 17 of 63...

  • Page 18: Operating And Indicating Elements

    Pipe lifter on the left and right, to lift and lower the pipes within the machine Locking device for pipe cutter Towing bar to attach and pull the machine 14.08.15 Working Instructions WIDOS 16000 mobile Page 18 of 63...

  • Page 19: Portable Operator Panel

    Belt To carry the operator panel, adjustable in the length * The button must be pressed for all movements. 14.08.15 Working Instructions WIDOS 16000 mobile Page 19 of 63...

  • Page 20: Hydraulic Control Elements

    Clamp / release flexible inner clamping ring 3 Open / shut flexible outer clamping ring 4 Open / shut flexible inner clamping ring 3 Clamp / release flexible outer clamping ring 4 14.08.15 Working Instructions WIDOS 16000 mobile Page 20 of 63...

  • Page 21: Pipe Cutter

    Upper holder to place the bolt after cutting Bolt fixes the cutter below the guiding rod Vertical handle position Locking bolt in lower holder 14.08.15 Working Instructions WIDOS 16000 mobile Page 21 of 63...

  • Page 22: How To Align The Blade To Inner Pipe Diameter

    Always drive the arms with the blades completely in by the cordless screwdriver before you swing them in or out (short arms), into initial position in order that the clamping tools do not collide while inserting the arms. 14.08.15 Working Instructions WIDOS 16000 mobile Page 22 of 63...

  • Page 23: Switch Cabinet

    As soon as the oil temperature reaches ≥ 80°C, the pump switches off and the signal lamp illuminates in red. If the oil temperature has fallen to appr. 70°C, the pump switches on again automatically and the signal lamp extinguishes. 14.08.15 Working Instructions WIDOS 16000 mobile Page 23 of 63...

  • Page 24: Starting And Operating

    (e.g. PE cleaner or pipe cleaning tissues which are available at the WIDOS company). The anti-adhesive coating of the heating element must remain undamaged in the working area.

  • Page 25: How To Connect The Machine

    (or automatic change after 30s). During heating up to desired value, the control lamp K2 (4) is on. As soon as the desired temperature is reached, the control lamp K2 (4) is blinking. 14.08.15 Working Instructions WIDOS 16000 mobile Page 25 of 63...

  • Page 26: Welding Process

    • Shut all clamping rings one after the other; shift levers (1-4): to: < >. Align the pipes to each other. You may use WIDOS rollerstands in order to align longer pipes. • Swing manual all clamping cylinder into clamping ring upper parts, one after the other.
  • Page 27 • Drive the heating element to the position in the center of the pipe ends by pushing the joystick for heating element to < > / < >. 14.08.15 Working Instructions WIDOS 16000 mobile Page 27 of 63...
  • Page 28 >. T h e w e l d i n g p r o c e s s i s c o m p l e t e d . 14.08.15 Working Instructions WIDOS 16000 mobile Page 28 of 63...

  • Page 29: Welding Log And Tables

    WIDOS Einsteinstr. 5 Phone ++49 7152 9939 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen ++49 7152 9939 - 40 website: www.widos.de email: info@widos.de Kunststoffschweißtechnik 6. Welding log and tables 14.08.15 Working Instructions WIDOS 16000 mobile Page 29 of 63...
  • Page 30 Welding log and tables Chapter 6 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 30 of 63...

  • Page 31: Maintenance, Care And Repair

    For machines with a especially high usage percentage the testing cycle should be shortened. The work should be performed at the WIDOS GmbH company or by an authorized partner. • The operators are to be informed prior to the maintenance and repair work.

  • Page 32: Clamping Elements

    > until no more air is visible in the venting hoses. • Afterwards tighten the screws (A1) and (A2) again. Make sure that the tank always contains enough oil (chapter: 7.6.) 14.08.15 Working Instructions WIDOS 16000 mobile Page 34 of 63...

  • Page 33: How To Check And Refill The Hydraulic Oil

    • Replace the blades as soon as the cutting quality decreases. • You may also reverse the blades, they are usable on four sides: Knifes = cutting plates: SCFT090404FN using countersunk screws SS1111 M3,5 x 8 and Torx screwdriver T15. 14.08.15 Working Instructions WIDOS 16000 mobile Page 35 of 63...

  • Page 34: Protect Machine Parts Against Corrosion

    The machine is not suitable and permitted for road traffic. 7.12. Disposal At the end of the life time, the machine has to be disposed of properly, non- polluting and in accordance with the national laws of waste disposal. 14.08.15 Working Instructions WIDOS 16000 mobile Page 36 of 63...

  • Page 35: Electric And Hydraulic Diagrams

    WIDOS Einsteinstr. 5 Phone ++49 7152 9939 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen ++49 7152 9939 - 40 website: www.widos.de email: info@widos.de Kunststoffschweißtechnik 8. Electric and hydraulic diagrams 14.08.15 Working instructions WIDOS 16000 mobile Page 37 of 63...
  • Page 36 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 38 of 63...
  • Page 37 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 39 of 63...
  • Page 38 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 40 of 63...
  • Page 39 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 41 of 63...
  • Page 40 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 42 of 63...
  • Page 41 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 43 of 63...
  • Page 42 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 44 of 63...
  • Page 43 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 45 of 63...
  • Page 44 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 46 of 63...
  • Page 45 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 47 of 63...
  • Page 46 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 48 of 63...
  • Page 47 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 49 of 63...
  • Page 48 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 50 of 63...
  • Page 49 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 51 of 63...
  • Page 50 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 52 of 63...
  • Page 51 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 53 of 63...
  • Page 52 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 54 of 63...
  • Page 53 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 55 of 63...
  • Page 54 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 56 of 63...
  • Page 55 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 57 of 63...
  • Page 56 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 58 of 63...
  • Page 57 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 59 of 63...
  • Page 58 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 60 of 63...
  • Page 59 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 61 of 63...
  • Page 60 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 14.08.15 Working Instructions WIDOS 16000 mobile Page 62 of 63...

  • Page 61: Declaration Of Conformity

    The technical documentation is completely available. The following technical documentation can be examined at the corporation mentioned above: - testing documents - other technical documents Ditzingen-Heimerdingen, 8/14/2015 Martin Dommer (Technical director) 14.08.15 Working instructions WIDOS 16000 mobile Page 63 of 63...

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