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GILES FSH-2 Operation & Service Manual

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FSH-2,
Operations & Service Manual
FSH-2A-99
Model: FSH-2A-99
Giles Enterprises, Inc.
An ISO 9001 Registered Company • Committed to Quality
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Fax: 334.239.4117 • Website: www.gfse.com
Service Hotline (Toll Free): 800.554.4537 (USA & Canada Only)
FOODSERVICE EQUIPMENT
Form No. 60200 (Release date: 07/98)(Revision Date: 09/30/12; Rev. G)

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  • Page 1 FSH-2, Operations & Service Manual FSH-2A-99 Model: FSH-2A-99 Giles Enterprises, Inc. An ISO 9001 Registered Company • Committed to Quality 2750 Gunter Park Drive West • Montgomery, AL 36109 USA Fax: 334.239.4117 • Website: www.gfse.com Service Hotline (Toll Free): 800.554.4537 (USA & Canada Only) FOODSERVICE EQUIPMENT Form No.
  • Page 3 Giles Enterprises, Inc., representative. • Giles Enterprises, Inc. reserves the right to change or improve its equipment and parts in any way without obligation to alter such equipment or parts previously manufactured. •...

  • Page 5: Table Of Contents

    Overall Dimensions for FSH-2 ........
  • Page 6 Model: FSH-2, FSH-2A-99, Table Of Contents & FSH-2A-99W 4-02.02. Baffle Filter Removal............26 4-02.03.

  • Page 7: Safety

    Safety Model: FSH-2, FSH-2A-99 Safety Safety Overview The instructions contained in this manual have been prepared to aid you in learning the proper procedures for installing and servicing your new unit. Throughout this manual, safety precautions are identified through the use of the safety alert symbol and three signal words: DANGER, WARNING, and CAUTION.

  • Page 8: Specific Safety Precautions

    Safety Model: FSH-2, FSH-2A-99 Specific Safety Precautions For your safety, please observe the following precautions when operating or servicing your Giles equip- ment. Read the following important safety information to avoid personal injury and/or damage to the equipment. DANGER •...
  • Page 9 Safety Model: FSH-2, FSH-2A-99 CAUTION • The unit must be adequately and properly grounded. Improper grounding may result in electrical shock. Always refer to local electrical code to ensure proper grounding of this or any other electrical equipment. Always consult with an electrician or other qualified service person to ensure breakers and wiring are of suf- ficient rating and gauge for the equipment being operated.
  • Page 10 Safety Model: FSH-2, FSH-2A-99 NOTE: • Consultation with an HVAC specialist may be required for some installa- tions to confirm proper room air exchange and the heat load capabilities of the on site AC system. • Exhaust ventilation is recommended for areas in which recirculating hoods are used. We recommend 50 CFM per linear foot of hood space.

  • Page 11: Introduction

    Model: FSH-2, FSH-2A-99 1. Introduction Congratulations on the purchase of your new Giles Free Standing Ventless Hood, Model FSH-2 or FSH-2A- 99 manufactured by Giles Enterprises, Inc., Montgomery, Alabama (USA), hereafter referred to as "Giles". The Free Standing Ventless Hood is a product of extensive research and testing. Every unit is thoroughly inspected and tested prior to shipment.

  • Page 12: Specifications

    Introduction Model: FSH-2, FSH-2A-99 1-04. Specifications 1-04.01. Overall Dimensions for FSH-2 INCHES [MILLIMETERS] DOCKING OPENING WIDTH “X” MODEL (LETTER DESIGNATION FOR OPENING) FSH-2 (A) 609.6 FSH-2 (B) 20-1/8 511.2 FSH-2 (C) 18-5/8 473.1 FSH-2 (D) 16-1/8 409.6 FSH-2 (E) 15-5/8 396.9...

  • Page 13: Overall Dimensions For Fsh-2A-99

    Introduction Model: FSH-2, FSH-2A-99 1-04.02. Overall Dimensions for FSH-2A-99 INCHES [MILLIMETERS] DOCKING OPENING WIDTH “X” MODEL (LETTER DESIGNATION FOR OPENING) FSH-2-99 (A) 609.6 FSH-2-99 (B) 20-1/8 511.2 FSH-2-99 (C) 18-5/8 473.1 FSH-2-99 (D) 16-1/8 409.6 FSH-2-99 (E) 15-5/8 396.9 FSH-2-99 (F) 15-1/8 384.2...

  • Page 14: Regulatory Listings

    Introduction Model: FSH-2, FSH-2A-99 1-05. Regulatory Listings UL (US and Canada) 1-06. Unit Weights Weights Crated Uncrated Model FSH-2 FSH-2A-99...

  • Page 15: Installation

    Installation Model: FSH-2, FSH-2A-99 2. Installation This section provides a summary of the procedures necessary for proper installation of your unit. To help pre- vent personal injury or equipment damage, please ensure the following steps are taken. 2-01. Location NOTE: •...

  • Page 16: Unpacking

    Using appropriate tools, carefully remove the wooden crating from around the unit. Carefully remove the unit from the shipping platform. The FSH-2 or FSH-2A-99 is extremely heavy, see Section 1-03.04. for unit weights. Great care should be taken when lifting or moving the unit to prevent personal injury or equipment damage.

  • Page 17: 2-03.01. Electrical Connections (Overview)

    Installation Model: FSH-2, FSH-2A-99 2-03.01. Electrical Connections (Overview) Fire Alarm Tie-In Box Interlock Tie-In Box Service Entrance Connection to Appliance 2-03.02. Hood Power Connection Connect Hood Power: Install appropriate Circuit Breakers in Hood Supply Power Box (Main Breaker Box). See Section 2-03.

  • Page 18: 2-03.03. Hood And Appliance Interlock Connection

    Installation Model: FSH-2, FSH-2A-99 2-03.03. Hood and Appliance Interlock Connection This interlock circuit will disable power to the Appliance installed under the Hood if any of the following occurs: • Any Filter becomes excessively dirty, not allowing proper air flow through the Hood.

  • Page 19: Fire Alarm Connection

    Gas appliances or appliances other than the types stated are not approved. 2-04.01. Fryer Limitations WARNING • The Hoods are design for Electric Fryers Only!!! DO NOT USE ANY GAS APPLIANCES UNDER THE FSH-2 or FSH-2A-99!! Max. Shortening Max Cooking Surface Hood Max.

  • Page 20: 2-04.02. Fryer Clearances For Fsh-2

    Installation Model: FSH-2, FSH-2A-99 2-04.02. Fryer Clearances for FSH-2 Fusible Link Fryer Only Fry Vat INCHES [MILLIMETERS] DOCKING OPENING WIDTH “X” MODEL (LETTER DESIGNATION INCHES MILLIMETERS FOR OPENING) FSH-2 (A) 609.6 FSH-2 (B) 20-1/8 511.2 FSH-2 (C) 18-5/8 473.1 FSH-2 (D) 16-1/8 409.6...

  • Page 21: 2-04.03. Fryer Clearances For Fsh-2A-99

    Installation Model: FSH-2, FSH-2A-99 2-04.03. Fryer Clearances for FSH-2A-99 Fusible Link Fryer Only Fry Vat INCHES [MILLIMETERS] DOCKING OPENING WIDTH “X” MODEL (LETTER DESIGNATION INCHES MILLIMETERS FOR OPENING) FSH-2A-99 (A) 609.6 FSH-2A-99 (B) 20-1/8 511.2 FSH-2A-99 (C) 18-5/8 473.1 FSH-2A-99 (D) 16-1/8 409.6...

  • Page 22: Fire Suppression System

    Model: FSH-2, FSH-2A-99 2-05. Fire Suppression System The fire suppression system used in the Giles Ventless Hood is an ANSUL® R-102 Restaurant Fire Suppression System (Standard UL 710B Listed). Final installation, charging and certification of the system must be performed by an authorized Ansul distributor in accordance with the system’s list- ing.

  • Page 23: 2-05.02. Fire Exinguishing Nozzles And Tank Location

    Installation Model: FSH-2, FSH-2A-99 2-05.02. Fire Exinguishing Nozzles and Tank Location All nozzles have been factory installed and aligned in the proper operating position. DO NOT MOVE OR ADJUST. Plenum Nozzle Giles P/N 46426 Plenum Nozzle Giles P/N 46426 FSH-2 Appliance Nozzle...

  • Page 24: 2-05.03. Manual Pull Diagram

    Installation Model: FSH-2, FSH-2A-99 2-05.03. Manual Pull Diagram This Hood requires use of the ANSUL® R-102 Standard for a Manual Activation System. The Manual Pull Station must be mounted on a near-by wall near the path of egress and connected to the Hood. The Manual Activation System is used to activate the Fire Extinguisher System from a remote location.

  • Page 25: Restraining Device

    Installation Model: FSH-2, FSH-2A-99 2-06. Restraining Device Any Fryer placed under this Hood must be secured so that it can not move from under the Hood. The fol- lowing depicts an example of a suitable restraining device. The restraining device must be appropriate for the appliance being used and will vary depending on the make and model of Fryer.

  • Page 27: Overview

    Model: FSH-2, FSH-2A-99 3. Overview The following section provides a brief overview of the components, functions, and accessories of the Free Standing Hood, Model FSH-2, FSH-2A-99. Please review this section carefully before proceeding further. UV Sight Window Filter Chamber (optional) Figure 3-01.

  • Page 28: Filter Chamber

    Overview Model: FSH-2, FSH-2A-99 3-01. Filter Chamber Not Shown...
  • Page 29 DO NOT touch Lamp with bare hands This Filter helps to remove unwanted aromas generated dur- ing cooking. It should be replaced monthly. NEVER attempt to clean the Charcoal Filter. Keeping a spare filter (Giles Charcoal Filter #30248) for quick exchange when needed can avoid down-...

  • Page 30: Control Panel

    Overview Model: FSH-2, FSH-2A-99 3-02. Control Panel...
  • Page 31 Overview Model: FSH-2, FSH-2A-99 3-02. Control Panel Item Description Function ON Indicator Indicates that the Electronic Air Cleaner (EAC) is powered. The EAC (EAC Status L.E.D.) is operating normally when this is the only light illuminated. Indicates that the EAC has become excessively dirty. Do not rely WASH Indicator upon this light as a signal for routine cleaning.

  • Page 32: Accessories (Included)

    Overview Model: FSH-2, FSH-2A-99 3-03. Accessories (Included) Part Description/Part Number Function Baffle Filter Removes grease-laden vapor 42300 contaminants from the air Removed smoke and fine EAC Filter grease-laden contaminants from 20520 the air stream. Helps to remove unwanted Charcoal Filter...
  • Page 33 Overview Model: FSH-2, FSH-2A-99 3-03. Accessories (Included) Part Description/Part Number Function Container for holding degreas- EAC Soak Tank ing solution used to clean EAC 39327 cell daily. Part Description/Part Number Function Sanitizes discharge air and the UV Lamp hood’s plenum area. Helps with 90226 controlling unwanted aromas.
  • Page 34 Notes:...

  • Page 35: Operation

    Operation Model: FSH-2, FSH-2A-99 4. Operation This section describes operation of the Hood and filter maintenance procedures. 4-01. Hood Operation This section describes how to start the Ventless Hood. Ensure all Filters and UV Lamp, if equipped, are in place and correctly installed before operating the unit.

  • Page 36: 4-02.02. Baffle Filter Removal

    Operation Model: FSH-2, FSH-2A-99 4-02.02. Baffle Filter Removal...

  • Page 37: 4-02.03. Baffle Filter Installation

    Operation Model: FSH-2, FSH-2A-99 4-02.03. Baffle Filter Installation Switch arm must be actuated by the Baffle Filter as shown...

  • Page 38: 4-02.04. Baffle Filter Missing

    Operation Model: FSH-2, FSH-2A-99 4-02.04. Baffle Filter Missing If the Baffle Filter is either missing or not properly installed, the Filter Missing Light will illuminate and power to the under-hood appli- ance is disabled until the condition is corrected. See Section 7-02.03 Baffle Filter Installation.

  • Page 39: 4-02.07. Eac Filter Installation

    Operation Model: FSH-2, FSH-2A-99 4-02.07. EAC Filter Installation Filter Access Cover Hole on back of Filter must align with this pin. EAC Air Flow Arrow located on the left or right of the EAC Handle and must point up 4-02.08.

  • Page 40: 4-02.09. Eac Fitler Cleaning

    Operation Model: FSH-2, FSH-2A-99 4-02.09. EAC Filter Cleaning CAUTION • Do not bend the fins or break the ionizer wires on the EAC cell as this will prevent proper func- tion and potentially void the warranty. Ionizer Wires (9) Required Fins 1.

  • Page 41: Charcoal Filter Removal

    Operation Model: FSH-2, FSH-2A-99 4-02.10. Charcoal Filter Removal Filter Access Cover 4-02.11. Charcoal Filter Installaton Switch must be actuated Hood Filter Cover “Blue” mat side UP by the filter Note airflow arrow on label.

  • Page 42: 4-02.12. Charcoal Filter Missing

    Operation Model: FSH-2, FSH-2A-99 4-02.12. Charcoal Filter Missing If the Charcoal Filter is missing or not properly installed, the Filter Missing Light will illuminate and power to the under-hood appli- ance is disabled until the condition is corrected. See Section 4-02.11 Charcoal Filter Installation.

  • Page 43: 4-02.14. Ultraviolet Lamp Removal

    Operation Model: FSH-2, FSH-2A-99 4-02.14. Ultraviolet Lamp Removal 1. Place hood power switch in the OFF position. 2. Remove Filter Access Cover 3. Disconnect UV Lamp wiring harness from power supply wiring harness . 4. Loosen and remove (2) thumb screws and remove Lamp Guard.

  • Page 44: 4-02.16. Ultraviolet Lamp Cleaning

    Operation Model: FSH-2, FSH-2A-99 4-02.16. Ultraviolet Lamp Cleaning CAUTION • DO NOT touch or handle bulb portion of UV Lamp with bare hands. This will greatly reduce lamp life. Cleaning should be performed every 30 days 1. Place hood power switch in the OFF position.

  • Page 45: Maintenance

    4-03.01. Monthly Interlock Check The Giles Ventless Hood System incorporates an Interlock System to ensure the unit is operates in a safe and effective manner. Testing of the Interlock System should be conducted MONTHLY in the following manner. Use the form located in Section 4-06.06 Maintenance and Service Log, place a check in the box that corre- sponds to the test being performed.

  • Page 46: 4-03.02. Semi-Annual Fire Suppression System Servicing

    Fire Suppression System is to be performed semi-annually by qualified fire equip- ment service personnel. Such maintenance shall consist of the following (Consult the Giles Enterprises Design Installation, Recharge and Maintenance Manual for complete servicing guidelines).

  • Page 47: Maintenance And Service Log

    Operation Model: FSH-2, FSH-2A-99 4-03.06. Maintenance and Service Log Check Initial/Date Check Initial/Date ABC 1/2/03 6* 7* 6* 7* 6* 7* 6* 7* 6* 7* Baffle Filter Check EAC Filter Check Charcoal Filter Check Filter Clogged Quarterly Cleaning Fire Suppression System...
  • Page 48 Notes:...

  • Page 49: General Hood Cleaning

    Hood Cleaning Model: FSH-2, FSH-2A-99 5. General Hood Cleaning This section describes Hood cleaning. CAUTION •• DO NOT steam clean. •• DO NOT use products containing chlorine. •• DO NOT use abrasive products, steel wool or scouring pads. Before performing any cleaning activities, disconnect Hood and Appliance power at the main breaker.
  • Page 50 Notes:...

  • Page 51: Troubleshooting

    Troubleshooting Model: FSH-2, FSH-2A-99 6. Troubleshooting This section describes troubleshooting procedures for the FSH-2, FSH-2A-99. Refer to the wiring diagram provided with the unit as needed for more detailed analysis. DANGER • Electrical troubleshooting procedures should be performed ONLY by qualified service personnel.
  • Page 52 Troubleshooting Model: FSH-2, FSH-2A-99 6-01. Troubleshooting Procedures (Cont’d.) Problem Probable Cause Repair Procedure Fryer will not turn on and ... a. Baffle Filter missing a. Install Baffle Filter • Hood Power Light is ON b. Baffle Filter not installed b. Reinstall Baffle Filter •...

  • Page 53: Parts List

    Please visit our website at: www.gfse.com or e-mail services@gfse.com. The goal of the Giles team is to provide you with the highest quality service and assistance possible. To help us accomplish this please have the following information readily available when calling, along with the nature of the problem you are encountering.

  • Page 54: Ventless Hood - Front

    Parts List Model: FSH-2, FSH-2A-99 7-02. Ventless Hood - Front ***11 Not shown UV Only Not shown & ILS only...
  • Page 55 Item No. Part No. Qty. Description 90261 FILTER ACCESS PANEL, WELD ASSY 90262 FILTER ACCESS PANEL, ASSY, FSH-2-UV 20520 FILTER, EAC, 20 IN 30248 FILTER, CHARCOAL, ASSY, 20 X 12.375 X 2 90226 LAMP , ASSY, 16-IN, UV, REPLACEMENT ONLY...

  • Page 56: Ventless Hood - Rear

    Parts List Model: FSH-2, FSH-2A-99 7-03. Ventless Hood - Rear FSH-2A-99 **16 ***15 **16 FSH-2 Not shown UV Only ILS Only (FSH-2A-99)
  • Page 57 Parts List Model: FSH-2, FSH-2A-99 7-03. Parts List for Ventless Hood -Rear Item No. Part No. Qty. Description 39272 TANK, 1.5 GAL. & LABEL ASSY. 23778 SWITCH, SIDE ROTARY, 240V, 30A, W/O ARM 23779 ROD, ADJUSTMENT 33589 BLOWER, ASSY, VH-FRYERS...
  • Page 58 Parts List Model: FSH-2, FSH-2A-99 Notes:...
  • Page 60 FOODSERVICE EQUIPMENT Giles Enterprises, Inc. P.O. Box 210247 • 2750 Gunter Park Drive West • Montgomery, Al 36121-0247 USA Phone: 334.272.1457 • Service Hotline: 800.554.4537 (USA & Canada Only) • FAX: 334.239.4117 • www.gfse.com Form No. 60200 (Release date: 07/98)(Revision date: 09/30/12; Rev. G)

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