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Redexim Vibra-Sandmaster 1600 User Manual And Parts Book

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User manual and parts
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Vibra-Sandmaster
Model: 1600
Serial number:
Translation of the original user manual
NOTE:
IN THE INTERESTS OF SAFETY AND ACHIEVING THE BEST RESULT, IT IS
VERY IMPORTANT THAT THIS MANUAL IS READ CAREFULLY BEFORE
USING THE VIBRA-SANDMASTER.
Kwekerijweg 8
3709JA Zeist
The Netherlands
T: (31)306933227
F: (31)306933228
E: verti-drain@redexim.com
www.redexim.com
1915 English 915.120.208

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Summary of Contents for Redexim Vibra-Sandmaster 1600

  • Page 1 Kwekerijweg 8 3709JA Zeist Model: 1600 The Netherlands T: (31)306933227 F: (31)306933228 E: verti-drain@redexim.com www.redexim.com Serial number: Translation of the original user manual NOTE: IN THE INTERESTS OF SAFETY AND ACHIEVING THE BEST RESULT, IT IS VERY IMPORTANT THAT THIS MANUAL IS READ CAREFULLY BEFORE USING THE VIBRA-SANDMASTER.

  • Page 2: Foreword

    FOREWORD Congratulations with the purchase of your Vibra-Sandmaster. This manual must be read carefully in order to ensure safe and long-term operation of this Vibra-Sandmaster. Safe operation of this machine is not possible if the user is not fully familiar with the contents of this manual. The Vibra-Sandmaster is not a stand-alone machine.

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS The Vibra-Sandmaster is designed for safe use. This is only possible if the safety instructions defined in this manual are observed in full. Read and understand the manual before (Fig. 1) proceeding to use the Vibra-Sandmaster. Failure to use the machine as described in the manual can result in injury and/or damage to the Vibra- Fig.
  • Page 4 The Vibra-Sandmaster may NEVER be used if the safety guards and safety stickers are not present. NEVER crawl underneath the Vibra-Sandmaster. Tilt Vibra-Sandmaster if required. NEVER get off the tractor while the engine is still running. The Vibra-Sandmaster must be blocked to prevent it from lowering / driving off / sliding away when performing maintenance, adjustment and repair activities.
  • Page 5 Fig. 3 Fig. 4 Maintain a safe distance of at least 4 metres! (Fig. 4) Observe the permitted lifting capacity of the pulling vehicle. Wear appropriate clothing. Wear steel toecap safety shoes, long trousers, secure long hair and do not wear loose clothing. Fig.

  • Page 6: Eu Declaration

    EU DECLARATION Redexim BV Utrechtseweg 127 3702 AC Zeist, the Netherlands declare entirely under our own responsibility that the product: VIBRA-SANDMASTER WITH MACHINE NUMBER AS STATED ON THE MACHINE AND IN THIS MANUAL, to which this declaration refers, complies with stipulation of the 2006/42/EC machine...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS FOREWORD ......................... 2  WARRANTY CONDITIONS ................... 2  REGISTRATION CARD....................2  SAFETY INSTRUCTIONS ! ................3  EU DECLARATION ....................... 6  1.0  TECHNICAL DATA ......................8  2.0  GENERAL DESCRIPTION .................... 8  3.0  FIRST INSTALLATION, UNLOADING THE MACHINE FROM THE PALLET ....9  4.0 ...

  • Page 8: Technical Data

    TECHNICAL DATA Model Vibra-Sandmaster 1600 Operating width 1.56 m (61.4”) Operating depth 125-200 mm (4.9”-7.9”) Tractor speed measured at 540 rpm 0.5 - 1.5 Km/h at PTO. 0.3 - 0.9 mph PTO rpm: (max.) Weight 2035 Kg / 4486.4 lbs (without Verti-Quake 2516)

  • Page 9: First Installation, Unloading The Machine From The Pallet

    Fig. 6 FIRST INSTALLATION, UNLOADING THE MACHINE FROM THE PALLET To remove the pallet and place the machine on the floor horizontally, follow the instructions below: (fig. 6) !! NEVER CRAWL UNDERNEATH THE MACHINE !! 1. Take all unattached parts from the pallet and machine. 2.
  • Page 10 Fig. 7...

  • Page 11: Linking Up The Vibra-Master With The Verti-Quake

    LINKING UP THE VIBRA-MASTER WITH THE VERTI-QUAKE (See Fig.7) For a more extensive description of the position and specification of the parts, see the parts manual. For the pre-installation of the Verti-Quake please reer to the Verti-Quake manual. Fit the side plates 1 to the Verti-Quake. Remove rear roller 2 of the Verti-Quake.

  • Page 12: The Pto

    THE PTO The PTO is a very important part. It provides the drive from the tractor and ensures, if correctly maintained and installed, safe use of the machine. The PTO has dedicated CE certification. Read the PTO manual, which can be found on the actual PTO. Fig.

  • Page 13: Using The Pto

    USING THE PTO Correct use of the PTO requires checks of the following items: 1. When operational, the angle of the centres of rotation may never exceed 30 degrees. 2. The centres of rotation must always be aligned. 3. The minimum tube overlap is 300mm (12”). 4.

  • Page 14: Abridged Maintenance Schedule Pto

    ABRIDGED MAINTENANCE SCHEDULE PTO Periodic maintenance:  Grease the lubricating points every 80 operational hours or after a long period of inactivity.  Check the PTO for any damage to the safety guards and replace these if they are no longer sound.

  • Page 15: Connecting To The Tractor

    CONNECTING TO THE TRACTOR Fig. 9 Check procedure before proceeding to connect the Vibra-Sandmaster.  Check the Vibra-Sandmaster for visual damage and repair this damage if the safe operation of the machine is no longer guaranteed.  Check that all nuts and bolts are properly secured. ...

  • Page 16: Working Depth Adjustment

    Fig. 10 WORKING DEPTH ADJUSTMENT (See fig.10) 1. If not yet connected, ensure that the Vibra-Sandmaster is connected to the tractor as described in section 6.0. 2. Start the tractor and activate the hydraulic output of the lifting machine and lift the machine. !! Ensure that that tractor is properly blocked and cannot move independently !! !! Switch the tractor engine off before getting off the tractor !! 3.

  • Page 17: Setting Lifting / Lowering Order

    SETTING LIFTING / LOWERING ORDER The Vibra-Sandmaster has a multi-tier lifting system (Fig.10). The 1 part is located near the towing hook of the machine and makes it possible to lift the front of the machine (the Verti-Quake). The 2 part is located at the rear of the machine and operates the wheel set which makes it possible to lift the filling coulter/hopper section.

  • Page 18: Setting Material Supply

    Fig.11 SETTING MATERIAL SUPPLY The supply setting of the material that is fed to the grooves differs per type of material, operating depth, speed, etc. Due to the combination of these factors, the correct setting for the material used is a process of trial and error.

  • Page 19: Using The Vibra-Sandmaster

    Setting of the coulter pin.  (Fig.11) If the groove does not need to be fully filled, leaving an unfilled top part, or if the operating depth is not set at its maximum value, the coulter pin needs to be adjusted. The procedure is as follows: 1.

  • Page 20: Start / Stop Procedure

    Fig.12 11.0 START / STOP PROCEDURE The start procedure is VERY important. The Vibra-Sandmaster can get seriously damaged if this procedure is not executed as described below. The start procedure is as follows: Thoroughly inspect the Vibra-Sandmaster and check that all parts are working properly. !! If not, the problems must be rectified first before using the Vibra-Sandmaster !! Connect the Vibra-Sandmaster to the tractor (see section 6.0).

  • Page 21: Disconnecting The Vibra-Sandmaster

    Stopping takes place as follows: 1. Stop the conveyor by switching off the hydraulic output of the tractor. 2. Continue to drive until the filling funnels are empty. 3. Reduce the speed of the PTO to ± 300 rpm. 4. Gradually lift the Vibra-Sandmaster from the surface while driving. 5.

  • Page 22: Troubleshooting

    13.0 TROUBLESHOOTING Problem Possible cause Solution Too much damage to the   Blades are bent / damaged. Align blades. surface to be treated. Fit new blades.   Not driven in a straight line. Try and drive in a straight line. ...

  • Page 23: Lubricating Points

    14.0 LUBRICATING POINTS Fig.13...

  • Page 24: Maintenance

    14.1 MAINTENANCE Adjustments and repairs to the Vibra-Sandmaster must be performed by authorised, technical staff only. Only use original Vibra-Sandmaster parts for maintenance or repairs so as to guarantee the safety of the machine and user. See the Verti-Quake manual for maintenance on this device. Time schedule / Checkpoint / Lubrication Method...

  • Page 25: Replacing The Filling Coulters

    14.2 REPLACING THE FILLING COULTERS Fig.14 Follow the procedure below when fitting new or different filling coulters (See Fig. 14) !! Ensure that the Vibra-Sandmaster is stable on the floor and that it cannot subside or slide !! Rotate the slider feet downward by unscrewing spindles 1 and 2 on either side of the machine.

  • Page 26: Retensioning The Conveyor

    14.3 RETENSIONING THE CONVEYOR Fig.15 If the conveyor of the hopper starts slipping and does not transport the material properly, it needs retensioning. The procedure is as follows: (see Fig.11) !! Ensure that the Vibra-Sandmaster is stable on the floor and that it cannot subside or slide !! 1.

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