Hioki TS2400 Instruction Manual
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Hioki TS2400 Instruction Manual

Hioki TS2400 Instruction Manual

Wpt test system
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TS2400
WPT TEST SYSTEM
Be sure to read this manual before using the instrument.
When using the instrument for the
first time
Parts Names and Functions
Preparations
Apr. 2019 Edition 1
SF2400A961-00 19-04H
p. 13
p. 31
Instruction Manual
Troubleshooting
Maintenance and Service
Error display
 p. 4
p. 91
p. 103
EN

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  • Page 1 TS2400 Instruction Manual WPT TEST SYSTEM Be sure to read this manual before using the instrument.  p. 4 When using the instrument for the Troubleshooting first time Parts Names and Functions  p. 13 Maintenance and Service  p. 91 Preparations p.

  • Page 3: Table Of Contents

    Adding movement steps at the same time Cables ............34 Connecting an External Control Specifications Instrument and the External I/O Terminals of the Instrument ....36 Model TS2400 WPT Test System ..79 Setting Up the PC (As Needed) ..37 ......79 General Specifications Connection ..........37...
  • Page 4 Model Z5015 PC System ....83 General Specifications ......83 Model Z5016 WPT Testing Platform ..84 ......84 General Specifications ....84 Mechanical Unit Specifications Model Z5017 PLC Rack ......86 ......86 General Specifications ..86 Operation/Display Unit Specifications ........87 I/O Specifications Model Z5018 Switch Box .....89 ......89 General Specifications...

  • Page 5: Measurement Workflow

    Measurement Workflow Performing Startup Checks (p.  4 4) Check that there is nothing wrong with model TS2400 WPT Test System and the optional units or accessories. Turning On the Instrument (p.  4 5) Turn on the power of the measuring instrument to be used and start up the WPT Test System.

  • Page 6: Introduction

    Introduction Introduction Thank you for purchasing the Hioki TS2400 WPT Test System. To obtain maximum performance from the instrument over the long term, please read this manual carefully, and keep it handy for future reference. For the safety, inspection, precautions, handling, and disposal of the optional instruments and the Z5015 PC System, please refer to the Instruction Manuals provided with the instruments and PC.

  • Page 7: Product Configuration

    Product Configuration Product Configuration The configuration of the TS2400 WPT Test System (the instrument) is as follows. Product name Description Accessories SF2400 WPT Testing Software Measurement/control software • Instruction manual (this The latest version can be manual) downloaded from our website.

  • Page 8: Safety Notes

    Safety Notes Safety Notes Using the instrument in a way not described in the Instruction Manual may negate the provided safety features. Before using the instrument, be certain to carefully read the following safety notes: DANGER Mishandling during use could result in injury or death, as well as damage to the instrument.

  • Page 9: Usage Notes

    Before using the instrument each time, verify that it operates normally to ensure that there is no damage. If you find any damage, contact your authorized Hioki distributor or reseller. WARNING • Tape switches are installed around the moving parts of the model Z5016 WPT Testing Platform so that any unsafe contact is detected and the testing platform is stopped.
  • Page 10 Usage Notes Wire material WARNING To avoid electric shock, use the recommended wire type to connect to the current input terminals, or otherwise ensure that the wire used has sufficient current handling capacity and insulation. Connection of the power input terminals and external I/O terminals WARNING •...
  • Page 11 Usage Notes Connection of the USB terminal CAUTION • To avoid equipment failure, do not disconnect the USB cable while communications are in progress. • Use a common ground for both the instrument and the computer. Using different ground circuits will result in a potential difference between the instrumentʼs ground and the computerʼs ground.

  • Page 12: Installing The Instrument

    Installing the Instrument Installing the Instrument Surroundings WARNING There are vent holes on the model Z5017 PLC Rack to release heat. Do not block the vent holes by placing objects around them. Doing so may cause a malfunction of the instrument or fire. Rear Z5017 top Front...
  • Page 13 Installing the Instrument M16 nut Adjuster nut Adjuster Move the instrument to the desired Loosen the M16 nuts using a 24 mm installation location. wrench. Place a level at the center of the work Turn the adjuster nuts of adjusters A, table (shaded area in the figure).
  • Page 14 Installing the Instrument Check that the reading of the level is With jack bolt E against the base plate, within 5 seconds. turn it 90° in the direction in which it approaches the base plate and then tighten the nut to secure the jack bolt. (Secure jack bolt E on the opposite side as well.) Secure jack bolt F in the same manner...

  • Page 15: Overview

    SF2400 WPT Testing Software. Compatible with various measuring instruments (Hioki) as the standard specification  The following Hioki measuring instruments that are required for WPT evaluation are supported as the standard specification. • PW6001 Power Analyzer • IM3570 Impedance Analyzer •...
  • Page 16 Product Overview...

  • Page 17: Parts Names And Functions

    Parts Names and Functions 2.1 Model SF2400 WPT Testing Software License key The license key is inserted into the USB port of the PC. Only when it is inserted, the stage and measuring instrument control is enabled. Serial number Serial number is tagged to the license key. The serial number consists of 9 digits.

  • Page 18: Numerical Data Window

    Model SF2400 WPT Testing Software Numerical data window Various numerical data can be checked. Power Analyzer Real-Time Data Values measured by a power meter can be checked in real time. LCR Meter Real-Time Data Values measured by an LCR meter can be checked in real time. Memory HiLogger Real-Time Data Values measured by a Memory HiLogger can be checked in real time.
  • Page 19 Model SF2400 WPT Testing Software Measured Data List Measured data can be checked in a list. User Defined Function Real-Time Data Calculation results can be checked. A calculation formula must be set in advance (p.  6 0).

  • Page 20: Graph Window

    Model SF2400 WPT Testing Software Graph window Various numerical data can be checked in a graphical or Smith chart format. Trend graph The transition of each measuring instrument can be checked. Two types of trend graphs are shown below. The type can be switched between stack plot and overlay plot. Stack plot A graph is displayed for each item.
  • Page 21 Model SF2400 WPT Testing Software RealTime Power Analyzer Harmonic Graphs This graph is displayed only when a power meter is used. One item can be selected from vector diagram, harmonic graph, and harmonic data. Vector diagram Vectors and measured values of voltage (U) and current (I) can be checked. If the vector line is short and difficult to see, the magnification can be adjusted so that it is easier to see.
  • Page 22 Model SF2400 WPT Testing Software Harmonic data Data 1 to 25 of voltage (U), current (I), and power (P) can be checked. Enter the channel (CH) in which data is to be displayed. Select phase angle (Phase) or amplitude (Level). Select voltage (U), current (I), or power (P).
  • Page 23 Model SF2400 WPT Testing Software Measured Data Graphs Measured data can be checked in a graphical format. 2D: Plot graph of X-axis and Y-axis 3D: Plot graph of X-axis, Y-axis, and Z-axis 4D: Color plot graph of 3 stage axes and one measured value Smith: Locus of Smith data 2D graph Go back to the old data.
  • Page 24 Model SF2400 WPT Testing Software 3D graph The stage axis and measurement item selected here are displayed. 4D graph Select the stage axes. When the checkbox is checked, you can select the preset Z-axis value. The selected measurement item is displayed. The set value is divided equally and a color is assigned.
  • Page 25 Model SF2400 WPT Testing Software Real time Smith chart The real axis impedance and imaginary axis impedance on the power transmission side and power receiving side are normalized and can be checked (only when a power meter is used).

  • Page 26: Model Z5017 Plc Rack

    Model Z5017 PLC Rack 2.2 Model Z5017 PLC Rack Front Name and description Indicates the instrument status with blinking colors. Green: Ready for operation Signal tower Orange: In operation Red: Warning/emergency stop Front operation panel unit Reference: "Front operation panel unit" (p.  2 3) Measuring instrument and accessory (power, workpiece Available space: 14 U (EIA)
  • Page 27 Model Z5017 PLC Rack Front operation panel unit Name and description [ON] and [OFF]. It also protects the Switches the main power between instrument from over-current. Main breaker When it is set to [OPEN], the door of the front operation panel unit can be opened.
  • Page 28 Model Z5017 PLC Rack Rear Name and description Vent holes Do not block the vent holes. Connection Terminal Connects the model Z5018 Switch Box. for Model Z5018 Reference: "3.3 Connecting the Z5018 to the Z5017 and LCR Meter" (p.  3 3) Outputs 100 V AC to be supplied to external instruments, etc.
  • Page 29 Model Z5017 PLC Rack Pendant unit Name and description Joystick Moves the stage axes. X-axis and Y-axis movement: Tilt the stick in each direction. Z-axis movement: Turn the knob of the joystick to the left or right. (Left: downward, right: upward) Jog movement speed selector Selects the speed of each stage axis for jog movement.

  • Page 30: Model Z5016 Wpt Testing Platform

    Model Z5016 WPT Testing Platform 2.3 Model Z5016 WPT Testing Platform Z-axis Expanded view of the frame shown in the photo on the left ψ -axis X-axis θ -axis Y-axis f -axis Name and description Work table Used to set a workpiece. Tape switch Immediately stops the operation of all stage axes when the tape switches come in contact with the operator or foreign objects.
  • Page 31 Model Z5016 WPT Testing Platform Expanded view of the arrow shown in the photo on the left Name and description ψ-axis angle scale Displays the tilt angle of the ψ-axis. When changing the angle: Loosen the lock bolts (M10 × 40). Remove the ψ-axis zero set pin.
  • Page 32 Model Z5016 WPT Testing Platform Expanded view of the frame shown in the photo on the left Name and description Limit sensor (2 locations each for the X-axis and the Y-axis) When the limit sensor is activated, a move command from the PC is canceled and any moving axes are stopped.

  • Page 33: Model Z5018 Switch Box

    Model Z5018 Switch Box 2.4 Model Z5018 Switch Box Control terminal Connection terminal for LCR (BNC plug) Clip Switch box OSB2 (open/short box) OSB1 (open/short box) PROBE2 PROBE1...
  • Page 34 Model Z5018 Switch Box...

  • Page 35: Preparations

    Preparations 3.1 Connecting the Measuring Instrument and the PC CAUTION When connecting the instrument to your LAN using a LAN cable of more than 30 m or with a cable laid outdoors, take appropriate countermeasures that include installing a surge protector for LANs. Such signal wiring is susceptible to induced lighting, which can cause damage to the instrument/device.

  • Page 36: Connecting The Ft3470-51/-52 And The Lr8431

    Connecting the FT3470-51/-52 and the LR8431 3.2 Connecting the FT3470-51/-52 and the LR8431 When the PC and FT3470-51/-52 are connected with a USB cable, measurement data is imported to the PC 3 times/second. When the FT3470-51/-52 is connected to CH10 of the LR8431 using the optional 9641 Connection Cable, data is imported to the PC in real time.

  • Page 37: Connecting The Z5018 To The Z5017 And Lcr Meter

    Connecting the Z5018 to the Z5017 and LCR Meter 3.3 Connecting the Z5018 to the Z5017 and LCR Meter Connect the H , and L Connect the control terminals for Z5018 BNC plugs of the Z5018 Switch Box to to the Z5018 connection terminals of the the corresponding terminals of the LCR Z5017 PLC Rack.

  • Page 38: Connecting The Power And Ground Cables

    Connecting the Power and Ground Cables 3.4 Connecting the Power and Ground Cables Be sure to read “Wire material” (p.  6 ), “Connection of the power input terminals and external I/O terminals” (p.  6 ), and “Earth bar (protective conductor terminal)” (p.  7 ) in advance. Required items: Power and ground cables: AWG 12 or equivalent (3.5 mm ×...
  • Page 39 Connecting the Power and Ground Cables Connect the two power cables through the grommet to the primary side terminal block of the main breaker and the ground cables to the ground bar. Grommet Ground bar Primary side terminal block of the main breaker Left side: R phase, right side: S phase...

  • Page 40: Connecting An External Control Instrument And The External I/O Terminals Of The Instrument

    Connecting an External Control Instrument and the External I/O Terminals of the Instrument 3.5 Connecting an External Control Instrument and the External I/O Terminals of the Instrument Be sure to read “Wire material” (p.  6 ) and “Connection of the power input terminals and external I/O terminals”...

  • Page 41: Setting Up The Pc (As Needed)

    Setting Up the PC (As Needed) 3.6 Setting Up the PC (As Needed) When the model Z5015 PC System is purchased separately or when the model SF2400 WPT Testing Software is to be used on your own PC, the PC needs to be set up. Connection Be sure to read “Turning on the power”...

  • Page 42: Setting The Security

    Setting Up the PC (As Needed) Setting the security The following description is for Windows 7. Turn on the power to the LCDs and PC in Log onto the PC. that order. Go to Start, select Control Panel, and Click Change Action Center settings.

  • Page 43: Setting The Network

    Setting Up the PC (As Needed) Setting the network The following description is for Windows 7. Go to Start, select Control Panel, and Click Change adapter settings. click View network status and tasks. Right-click Ethernet, select Rename, and Right-click 1.FREE and select enter “1.FREE”.
  • Page 44 Setting Up the PC (As Needed) Enter the IP address Subnet mask Right-click Ethernet 2, select Rename, and click OK. and enter “2.DO NOT USE (INTERNAL ONLY)”. IP address 192. 1. 1. 1 Subnet mask 255. 255. 255. 0 Right-click 2.DO NOT USE (INTERNAL Check the following.

  • Page 45: Changing The Bios

    Setting Up the PC (As Needed) Check the Internet Protocol Version Enter the IP address Subnet mask 4 (TCP/IPv4) checkbox and click and click OK. Properties. IP address 192. 168. 130. 1 Subnet mask 255. 255. 255. 0 Changing the BIOS The following description is for Windows 7.

  • Page 46: Installing The Model Ft3470-51/-52 Magnetic Field Hitester Driver

    Setting Up the PC (As Needed) Installing the Model FT3470-51/-52 Magnetic Field HiTester driver When the model FT3470-51/-52 Magnetic Field HiTester is to be used, the driver needs to be installed manually. Once the driver is installed, it is automatically recognized after that. Go to Start, select Control Panel, and...
  • Page 47 Setting Up the PC (As Needed) Click Close and complete the installation. In the Device Manager window, check that FT3470 is displayed under NI-VISA Devices.

  • Page 48: Performing Daily/Startup Checks

    Performing Daily/Startup Checks 3.7 Performing Daily/Startup Checks Before using the instrument, verify that it operates normally to ensure that the no damage occurred during storage or shipping. If you find any damage, contact your authorized Hioki distributor or reseller. Point/Location...

  • Page 49: Turning On/Off The Instrument

    Turning On/Off the Instrument 3.8 Turning On/Off the Instrument Turning on the power Be sure to read “Turning on the power” (p.  7 ) in advance. Switch the main breaker of the model Check that the earth leakage circuit Z5017 PLC Rack to [OPENRESET] breakers and circuit protector are set to open the door of the front operation...

  • Page 50: Turning Off The Power

    Turning On/Off the Instrument Turning off the power ® ® Close the application. Shut down Microsoft Windows ® ® Select File Exit in the menu bar. Click Start of Microsoft Windows at the left bottom of the window and click the Shut down button.

  • Page 51: Setting Communication Between The Measuring Instrument And The Pc

    Setting Communication between the Measuring Instrument and the PC 3.9 Setting Communication between the Measuring Instrument and the PC Set the IP address and subnet mask to establish communication between the measuring instrument and the PC. For the procedure to set the measuring instrument, see the Instruction Manual that accompanies the measuring instrument.
  • Page 52 Setting Communication between the Measuring Instrument and the PC Set the items according to the following window and click OK.

  • Page 53: Determining The Home Position Of The Stage Coordinates

    Determining the Home Position of the Stage Coordinates 3.10 Determining the Home Position of the Stage Coordinates Set the home position (X: 0, Y: 0, and Z: 0) of the stage coordinates. Click Config. on the main window. Click Instruments. Check () the Stage checkbox.
  • Page 54 Determining the Home Position of the Stage Coordinates Click OK. Click Auto on the main window. Check that the coordinates for Stage The angle of the θ-axis, f-axis, and Ψ-axis can be manually adjusted (p.  2 6, p.  2 7). Position are 0.

  • Page 55: Setting The Measuring Instrument

    Setting the Measuring Instrument 3.11 Setting the Measuring Instrument Set the measuring instrument to be used. Loading the settings of the measuring instrument or checking the present settings of the measuring instrument cannot be performed. For the description of each setting item, see the Instruction Manual that accompanies the measuring instrument.
  • Page 56 Setting the Measuring Instrument Check () the checkboxes of the Enter a Zo value to be used in the Smith channels to be used and click and select chart. each item. • The power meter data is acquired and displayed in the numerical data window (p. ...

  • Page 57: Setting The Lcr Meter (When Measuring A Coupling Coefficient)

    Setting the Measuring Instrument Setting the LCR meter (When measuring a coupling coefficient) Click Config. on the main window. Click Instruments. Click LCR. Click and select Use. The LCR meter and power meter cannot be used at the same time. When is selected for the LCR meter setting, the check () of the channel checkboxes used...
  • Page 58 Setting the Measuring Instrument Enter a value in Frequency and Wait, Click and click and select other items. The information is sent to the LCR meter and the settings are applied. Z, Frequency, and Equivalent Circuit settings are reflected in the LCR meter. When measurement is started, the measurement Switch The setting in...

  • Page 59: Setting The Memory Hilogger (When Measuring Voltage And Temperature)

    Setting the Measuring Instrument Setting the Memory HiLogger (When measuring voltage and temperature) Click Config. on the main window. Click Instruments. Click Memory HiLogger. Click and select Use. Click and select each item. Click and select Filter. When the voltage is to be measured, a calculation formula can be entered.

  • Page 60: Setting The Magnetic Field Hitester (When Measuring A Field Intensity)

    Setting the Measuring Instrument Setting the Magnetic Field HiTester (When measuring a field intensity) Click Config. on the main window. Click Instruments. Click Magnetic Field. Click and select Use. Click and select each item. Click OK. The information is sent to the Magnetic Field HiTester and the settings are applied.

  • Page 61: External Output And Workpiece Load

    External Output and Workpiece Load 3.12 External Output and Workpiece Load Specify the following settings when controlling external output (2 channels) and workpiece load connected to the external I/O terminals from the PC. Click Config. on the main window. Click Instruments. Click Work Load Output.

  • Page 62: Setting The Measured Value Warning

    Setting the Measured Value Warning 3.13 Setting the Measured Value Warning The measured value warning is a function to stop the instrument for safety when a value outside the specified range is acquired from the instrument. Click Config. on the main window. Click Instruments.

  • Page 63: Setting Data Items To Be Saved

    Setting Data Items to be Saved 3.14 Setting Data Items to be Saved The measurement data items to be saved in the PC can be selected. Click Config. on the main window. Click Instruments. Click Saved Items. Select an item (items) to be saved. Checkboxes () are displayed only for the items of the connected instrument.

  • Page 64: Setting The Calculation Formula

    Setting the Calculation Formula 3.15 Setting the Calculation Formula When a calculation formula is set, the measured value is automatically calculated during measurement and the calculation result is displayed in the User Defined Function Real-Time Data window. Click Config. on the main window. Click Calculation.
  • Page 65 Setting the Calculation Formula Functions Function Explanation abs(x) Absolute value: Returns an absolute value of x. acos(x) Inverse Cosine: Calculates an arc cosine of x in radians. acosh(x) Inverse Hyperbolic Cosine: Calculates a hyperbolic inverse cosine of x. asin(x) Inverse Sine: Calculates an arc sine of x in radians. asinh(x) Inverse Hyperbolic Sine: Calculates a hyperbolic inverse sine of x.

  • Page 66: Setting Labels

    Setting Labels 3.16 Setting Labels The stage, measuring instrument, and calculation can be labeled. Click Config. on the main window. Click Labels. Enter a desired name. Click OK.

  • Page 67: Setting Real Time Data Display Items

    Setting Real Time Data Display Items 3.17 Setting Real Time Data Display Items When measurement is started, data is always acquired from the instrument or stage. If all measurement data are displayed, the number of data becomes significantly large. It is possible to set to display only the desired data. Click Config.

  • Page 68: Measured Data Display Items

    Measured Data Display Items 3.18 Measured Data Display Items The items checked here are displayed in the measured data list when Acquire is clicked in manual measurement and a measurement sequence is executed in automatic measurement. Click Config. on the main window. Click Instruments.

  • Page 69: Positioning A Workpiece

    Positioning a Workpiece 3.19 Positioning a Workpiece Move the work table using the model Z5017 PLC Rack pendant so that a workpiece can be easily set and secure the workpiece. CAUTION Be sure to secure a workpiece to the work table. If the workpiece is not completely secured, it will fall when the work table accelerates/ decelerates, which may damage the workpiece or the instrument.

  • Page 70: Connecting The Measuring Instrument And A Workpiece

    Connecting the Measuring Instrument and a Workpiece 3.20 Connecting the Measuring Instrument and a Workpiece When measuring a coupling coefficient Connect the LCR meter (Model IM3570 Impedance Analyzer or IM3536 LCR Meter) and a workpiece. The LCR meter must be set in advance (p.  5 2). 1.
  • Page 71 Connecting the Measuring Instrument and a Workpiece 2. Executing short correction and connect a workpiece Align the V marking on the model Z5018 Click Short. Switch Box clips and short the tip. Secure the workpiece to the work table. Connect the Z5018 clips to OSB1 and OSB2.

  • Page 72: When Measuring A Power Efficiency And Other Items

    Connecting the Measuring Instrument and a Workpiece 3. Executing load correction Execute open correction and short correction and connect a workpiece to the model Z5018 Switch Box before executing load correction. As open correction and short correction are performed, panels of panel name are created in the LCR meter.

  • Page 73: Determining The Z-Axis Limit Sensor Position

    Determining the Z-Axis Limit Sensor Position 3.21 Determining the Z-Axis Limit Sensor Position Adjust the position of the Z-axis limit sensor according to the thickness of a workpiece to be measured. When the X-axis, Y-axis, or Z-axis limit sensor is activated, a move command from the PC is canceled and any moving axes are stopped.
  • Page 74 Connecting the Measuring Instrument and a Workpiece...

  • Page 75: Measurement

    Measurement There are two measurement types, manual measurement and automatic measurement. 4.1 Manual measurement Manually move the stage to specified coordinates and import data. Start Click Manual on the main window. Click Click Start. Enter coordinates and click Move. As the instrument to be used is displayed, check When the cursor is placed over the Stage it before starting measurement.

  • Page 76: Automatic Measurement

    Automatic measurement 4.2 Automatic measurement The stage is moved and data is imported according to the preset settings and order (sequence). Click Auto on the main window. Click Sequence. The script window (window to set the measurement order) appears. Click the cell of Items. Select an item.
  • Page 77 Automatic measurement When ending measurement Click Stop. When pausing measurement Cick Pause. Click Start to resume measurement. Main sequence item list Item Explanation Detail setting item Move Moves the stage to the specified coordinates. Coordinate values (X, Y, Z) Wait Stands by for the specified time.

  • Page 78: Creating A Sub-Sequence

    Automatic measurement Interval measurement Continuous measurement performed at specified intervals is called “interval measurement”. The standby time between the start and the completion of interval measurement is set. Example: Performing continuous measurement at intervals of 1 second for 10 seconds. Record Record Record...
  • Page 79 Automatic measurement Click Subsequence Editor. Click Init Sequence, Sub Sequence Sub Sequence 2, and End Sequence select items. Reference: “Sub-sequence item list” (p.  7 5) Set the standby time and interval. Click Close. (When the standby or interval measurement is selected in step 2) Sub-sequence item list Item...

  • Page 80: Adding Movement Steps At The Same Time

    Automatic measurement The sub-sequence can be saved and deleted from the menu displayed when the right button of the mouse is clicked. Delete Last Line Deletes the last row. Default Values Initializes the sub-sequence. By default, standby 1 is set for the initial sequence and end sequence and measurement is set for sub-sequence 1 and sub-sequence 2.
  • Page 81 Automatic measurement Click and select Subsequence. Click OK. Move and the selected Sub Sequence set alternately.
  • Page 82 Automatic measurement...

  • Page 83: Specifications

    Specifications 5.1 Model TS2400 WPT Test System General Specifications The configuration and options (standard measuring instruments) of this product are selected from the following 4 patterns, A to D. : Yes, –: No Configuration pattern Model Name Description TS2400 SF2400...

  • Page 84: Model Sf2400 Wpt Testing Software

    Model SF2400 WPT Testing Software 5.2 Model SF2400 WPT Testing Software General Specifications License key Authentication by license key authentication method 1 dongle per 1 license License configuration Any number can be installed on PCs. When the license key is not inserted: Cannot be connected to optional measuring instruments, Z5017 PLC Rack, and Z5016 WPT Testing Platform.

  • Page 85: Calculation Items

    Model SF2400 WPT Testing Software Calculation Items Input parameter Item Character Calculation formula Item Character Coupling Transmission coil When the − coefficient inductance reception coil end is open When the reception coil end is shorted Mutual Transmission/ Transmission K L L m cal m cal inductance...

  • Page 86: Screen Display

    Model SF2400 WPT Testing Software Screen display Item Description Real time measured value Displays the present values of each measuring instrument and stage coordinates. Graph 2D graph that allows user-defined measured value to be set for (Present collected data and each axis reference data overwritten) 3D graph that allows user-defined measured value to be set for...

  • Page 87: Model Z5015 Pc System

    Model Z5015 PC System 5.3 Model Z5015 PC System General Specifications This product is composed of the following PC and software. Suzuden SSM-WM700V2 Software Model SF2400 WPT Testing Software Other general specifications are shown below. Microsoft ® Windows 7 Professional 64-bit Power supply AC adapter Rated supply voltage: 100 to 240 V AC (A voltage fluctuation of ±10% must be...

  • Page 88: Model Z5016 Wpt Testing Platform

    Model Z5016 WPT Testing Platform 5.4 Model Z5016 WPT Testing Platform General Specifications Operating environment Indoors, pollution degree 2, altitude up to 2000 m (6562 ft.) Floor strength Approx. 500 kg/m or more Floor area 3 mm or less Operating temperature 23°C ±...
  • Page 89 Model Z5016 WPT Testing Platform (2) Evaluand workpiece Maximum dimensions 800W × 70H × 800D mm (31.50″W × 2.76″H × 31.50″D) Maximum mass 100 kg (3527 oz.) (3) Measured value warning function Prevention of being The tape switches detect objects and shut off all axis powers. caught Axis limit •...

  • Page 90: Model Z5017 Plc Rack

    Model Z5017 PLC Rack 5.5 Model Z5017 PLC Rack General Specifications Operating environment Indoors, pollution degree 2, altitude up to 2000 m (6562 ft.) Operating temperature 23°C ± 5°C (73°F±9°F), 80% RH or less (no condensation) and humidity Storage temperature 10°C to 40°C (50°F to 104°F), 80% RH or less (no condensation) and humidity Power supply (input)

  • Page 91: I/O Specifications

    Model Z5017 PLC Rack (2) Pendant unit Dimensions Approx. 315W × 80H × 80D mm (12.40″W × 3.15″H × 3.15″D) Operation items Axis movement (jog operation) , axis movement enable , axis movement speed change, operation authority change (main unit ↔ pendant) , and emergency stop Display items Operation enable indicator (Built into the operation authority selector)
  • Page 92 Model Z5017 PLC Rack Maximum input voltage 26.4 V DC Input current 20 mA or less Operation logic Contact 31 input voltage 0 V DC: Emergency stop activated +24 V DC: Emergency stop canceled c. Electromagnetic lock power output Power voltage 24 V DC ±5% Maximum current Link with emergency...

  • Page 93: Model Z5018 Switch Box

    Model Z5018 Switch Box 5.6 Model Z5018 Switch Box General Specifications Operating environment Indoors, pollution degree 2, altitude up to 2000 m (6562 ft.) Operating temperature 23°C ± 5°C (73°F±9°F), 80% RH or less (no condensation) and humidity Storage temperature -10°C to 50°C (14°F to 122°F), 80% RH or less (no condensation) and humidity Standards (Safety)
  • Page 94 Model Z5018 Switch Box Measurement terminal ±20 V DC maximum applied voltage Measurement terminal ±160 mA DC maximum applied current Control power supply 24 V DC ±5% (Vcc) Signal line allowable GND −0.5 V to Vcc +0.5 V voltage Models to be connected LCR: Models IM3570 and IM3536 Control (master): Model Z5017 (2) Measurement specifications...

  • Page 95: Maintenance And Service

    The calibration period varies depending on the status of the instrument or installation environment. We recommend that the calibration period be determined in accordance with the status of the instrument or installation environment. Please contact your Hioki distributor to have your instrument periodically calibrated.

  • Page 96: Troubleshooting

    6.1 Troubleshooting If damage is suspected, check the “Before sending the instrument for repair” section before contacting your authorized Hioki distributor or reseller. Before sending the instrument for repair A servo system error is suspected if a warning/emergency stop of unknown cause occurs. Check the description of the error and take corrective actions according to the following table.
  • Page 97 Troubleshooting X-/Y-/Z- servo pack alarm display list The following table shows details of alarms. If the cause of an alarm cannot be determined through inspection, contact your Hioki service representative. Alarm Alarm name Description Cause and solution display A. 020...
  • Page 98 Troubleshooting Alarm Alarm name Description Cause and solution display A. 100 Overcurrent or heat An overcurrent flowed • Motor oscillation: There is a problem sink overheated through the IGBT or the with the drive mechanism. heat sink of the servo pack •...
  • Page 99 Troubleshooting Alarm Alarm name Description Cause and solution display A. 521 Autotuning alarm Oscillation was detected • There is a problem in the drive while the tuningless mechanism. function was being • Motor oscillation: Inspect for loose performed. couplings or belts. A.
  • Page 100 Troubleshooting Alarm Alarm name Description Cause and solution display A. 8A0 External encoder An external encoder fault • The servo pack has failed. error occurred. A. 8A1 External encoder A serial converter unit fault • The servo pack has failed. error of module occurred.
  • Page 101 Troubleshooting Alarm Alarm name Description Cause and solution display A. C91 Encoder An error occurred while • Encoder cable malfunction: Inspect communications: calculating the encoderʼs and/or replace the cable. Positioning data positioning data. acceleration error A. C92 Encoder An error occurred in the •...
  • Page 102 Troubleshooting Alarm Alarm name Description Cause and solution display A. E71 Safety option Detection of the safety • The servo pack has failed. module option module failed. detection failure A. E72 Feedback option Detection of the feedback • The servo pack has failed. module option module failed.
  • Page 103 Troubleshooting X-/Y-/Z- servo pack warning display list The following table shows details of warnings. If the cause of a warning cannot be determined through inspection, contact Hioki. Alarm Warning name Description Cause and solution display A.900 Over-deviation Position deviation exceeded •...

  • Page 104: Cleaning

    Cleaning 6.2 Cleaning WARNING • Always set the main breaker to off before cleaning the instrument. • Never use detergents that contain alcohol, benzene, thinners, acetone, ether, ketone, or gasoline for resin-based parts. Doing so may cause a fire if they come in contact with the internal electrical components as well as distortion or discoloration of the instrument.

  • Page 105: Lubrication

    Scheduled check (monthly) Lubrication The ball screw and linear guide must be lubricated periodically. Have specified grease and a grease gun ready and available. Apply grease after approximately every 100 operating hours. WARNING Always set the main breaker to off before applying grease. CAUTION •...
  • Page 106 Scheduled check (monthly) X-axis unit and Y-axis unit lubrication Grease nipples are located at all lubrication points. Using a grease gun, supply grease via the grease nipples. Linear guide X-axis: 4 locations Linear guide Y-axis: 4 locations These are also located on another linear guide These are also located on the opposite side.

  • Page 107: Error Display

    • Operation Selector switched error. • The instrument failed or is disconnected. → Contact your authorized Hioki distributor or reseller. Tape switch was pressed. The tape switches of the stage were touched. Press the [Reset] button to cancel the error.

  • Page 108: Replacing Batteries For Plc And Servo Pack

    (model: JZSP-BA01) within two weeks. Any delay in battery replacement will result in the loss of data stored in the PLC and the servo pack. The appearance of the battery is illustrated below. LiTHIUM Red lead Black lead JZSP-BA01 (Battery with Cable) IMPORTANT This battery is not commercially available. Contact Hioki for order.

  • Page 109: Disposing Of The Instrument

    Disposing of the Instrument 6.5 Disposing of the Instrument When disposing the instrument, remove the lithium battery and dispose of battery and instrument in accordance with local regulations. WARNING Battery may explode if mistreated. Do not short-circuit, recharge, disassemble or dispose of in fire.
  • Page 110 Disposing of the Instrument (2) Model Z5017 PLC Rack Remove the bolts on the top of the Z5017 PLC Rack (8 locations) using a hexagonal wrench and the resin clips (8 locations) using needle-nose pliers to remove the top cover. In the frame: PLC Open the battery cover on the PLC front Remove the connector at the end of the...

  • Page 111: Appendix

    Appendix Appx. 1 Work Table Installation Dimensions The installation dimensions of the standard work table are shown below. The following dimensions do not apply to special order work tables. 17 × M8, depth 16 8 × f11 drilled f17.5, depth of counter bore 10.8 Appx.1...
  • Page 112 Appx.2...

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