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Summary of Contents for Schulze PRETREATmaker LINE 7-4
- Page 1 Instruction manual Version 18.04 Self – contained industrial pretreatment device for the full process of preparing garments incluiding pretreatment, drying and pre-pressing 7 – 4 11 – 6 1/20 Version 18.04...
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Page 2: Table Of Contents
Introduction 1.1 Content 1. Introduction 1.1 Content 1.2 Construction of the machine 1.3 Technical data 1.4 Protection of the device 1.5 Safety arrangements at the workplace 2. Initiation Notes regarding transportation Warranty terms and conditions Supply voltage Connecting the machine to the compressor Preparation of the machine for operation 3. -
Page 3: Construction Of The Machine
Construction of the machine 3/20 Version 18.04... -
Page 4: Technical Data
15. Base plate 31. Protective cover 16. Proximity sensor (START activation) 32. Cooling fan for stepper motor 1.3 Technical data Technical data PRETREATmaker LINE 7-4 PRETREATmaker LINE 11-6 Dimension 360 x 200 x 180 cm 516 x 200 x 180 cm Weight... -
Page 5: Safety Arrangements At The Workplace
The testing should be protocoled. If any irregularities regarding funcionality or safety are found during the testing, it has to be noted and reported to Walter Schulze GmbH in written form within 7 days. Until the clarification it is not allowed to use the machine. -
Page 6: Initiation
Correct operating position (plan view) Other risks and dangers There are some moveable elements on the machine, which can cause injuries of hands or fingers. For reasons of workability, these elements cannot be eliminated. They can cause injuries / mash fingers or hands. It is important to work with the machine with great care and be alert to avoid other dangerous situations. -
Page 7: Preparation Of The Machine For Operation
2.5 Preparation the machine for operation Before start to work with the machine, make sure that all the covers are assembled and connected to the machine. The device may be operated by a person trained and acquainted with the service manual. After removing the unit from the pallet and remove the protective film should be mounted nozzles. -
Page 8: Working With The Machine
10. If all nozzles don’t work identically, press the water button on the touch screen display (picture 5) and hold it until the water starts flowing from the nozzles and next repeat the procedure given in points 7-9. The procedure given in points 7-9 must also be repeated if the precoating container has been empty, so the pump must fill in the ducts again. - Page 9 Setting the temperature of the IR After touching the field, the keyboard will appear on the display. Max. temperature of the IR is 350 ºC. Recommended temperature is 300ºC. Current power consumption of the IR Power consumption level, expressed as percentage. While warming up the drying tunnel, the power consumption reaches 100%. After the programmed tempeature is reached, the power consumption is reduced till around 80%.
- Page 10 30. Carriage speed Carriage speed expressed as percentage. After touching the field, the keyboard will appear on the display. The carriage speed can be adjusted between 50% and 150%. 31. Pressure of the nozzles After touching the field, the keyboard will appear on the display. The pressure of the nozzles can be adjusted between 50% and 150%.
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Page 11: Changing The Precoating Liquid During Operation
3.4 Changing the precoating liquid during operation In order to switch from precoating tank 1 to precoating tank 2 move the switch "tank change" from tank 1 to tank 2. Always flush the pump afterwards for at least 20 seconds with the new precoating in order to properly fill the pump. To do this press the precoating button for at least 10 times. -
Page 12: Maintenance
Maintenance 4.1 Daily maintenance The device should be cleaned with a dry cotton cloth every day (pictures 1 – 2). Dry the inside walls of the machine. Always remove all precoating residues. The containers must be controlled many times during operation of the machine. At least once a day the drip trays have to be controlled end emptied if needed. -
Page 13: Periodic Maintenance
4.2 Periodic maintenance Before performing any maintenance work, turn off the machine, disconnect it from the electricity and wait till it gets cold. Clean the carriage rails and the teflon holder once a month using WD40. To clean the carriage and teflon holder/slider, unscrew the fixing screw of the covering rail and remove it (pictures 1 –... - Page 14 At least once a month (or more often, if dirty stains on the base plate’s arms will appear) it is recommended to clean the silicone protective covers which are situated in the drying tunnel. Unscrew the fixation screw (picture 14) and take out the panels with silicone covers (pictures 15 –...
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Page 15: Side Cover's Sensors Adjustment (Pretreatment Station)
4.3 Side cover’s sensors adjustment (pretreatment station) The side cover’s sensors are situated on the pneumatic cylinder in the lower part of the pretreatment station (picture 1). They are equipped with a diodes (picture 2). During normal operation, the upper diode should glow when the side cover is closed (pictures 3-4). When the base plate with a t-shirt will move to the pretreatment station, the application of precoatng will start automatically. -
Page 16: Instructions For Replacement, Cleaning And Storage Of The Nozzles
4.5 Instructions for replacement, cleaning and storage of the nozzles Replacement: 1. Open the front cover (picture 1). 2. Turn the nozzle left and then pull it out down (picture 2) 3. Place a new nozzle and fix it in the machine. Cleaning: 1. -
Page 17: Troubleshooting
4.9 Troubleshooting Problem Possible reason Solution After pushing START button, machine does not continue to Lower sensor of the pneumatic Check if the diode on the sensor which is work. The signal lamp lights red. An error message „PRE4 cylinder in the pretreatment situated in the lower part of the pneumatic 4-covers up time err. -
Page 18: Wiring Diagram
4.10 Wiring diagram 18/20 Version 18.04... - Page 19 19/20 Version 18.04...
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Page 20: Testing Report
Berlin , .._____________________________ Peter Meidinger President Manufacturer: ROMANIK, ul. Przemysłowa 10, 84-240 Reda, www.romanik.pl Distributor: Walter Schulze GmbH, Haberstraße 15-19, 12057 Berlin, www.schulze.com The manufacturer reserves the right to make constructional and technological changes. 20/20 Version 18.04...
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