Fujitsu PRIMERGY CX122 S1 Service Supplement Manual
Fujitsu PRIMERGY CX122 S1 Service Supplement Manual

Fujitsu PRIMERGY CX122 S1 Service Supplement Manual

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Service Supplement - English
PRIMERGY CX122 S1 Server
Service Supplement
November 2010

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Table of Contents
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Summary of Contents for Fujitsu PRIMERGY CX122 S1

  • Page 1 Service Supplement - English PRIMERGY CX122 S1 Server Service Supplement November 2010...
  • Page 2 – The contents of this manual may be revised without prior notice. – Fujitsu assumes no liability for damages to third party copyrights or other rights arising from the use of any information in this manual. – No part of this manual may be reproduced in any form without the prior written permission of Fujitsu.
  • Page 3 It has not been designed or manufactured for uses which demand an extremely high level of safety and carry a direct and serious risk to life or body if such safety cannot be ensured. Service Supplement PRIMERGY CX122 S1...
  • Page 4 (hereafter, "high safety use"). Customers should not use this product for high safety use unless measures are in place for ensuring the level of safety demanded of such use. Please consult the sales staff of Fujitsu if intending to use this product for high safety use.
  • Page 5: Table Of Contents

    Removing a PRIMERGY CX122 S1 server from the system unit 19 4.1.2 Installing a PRIMERGY CX122 S1 server in the system unit . . 21 4.1.2.1 Rack installation ..... . . 21 4.1.2.2...
  • Page 6 ........91 Service Supplement PRIMERGY CX122 S1...
  • Page 7: Introduction

    The PRIMERGY CX122 S1 server is an Intel-based server for small and medium-sized networks. The compact server casing (only one height unit) as well as its scalability and security features make the PRIMERGY CX122 S1 the perfect choice for operational areas data centers, Internet- and application- hosting.
  • Page 8 – Replacing the riser cards / expansion boards – Replacing the processor / heat sinks – Replacing the system board Board layouts BIOS setup Technical Manual Operating Manual Table 1: Overview of the documentation CX122 S1 Service Supplement PRIMERGY CX122 S1...
  • Page 9: Notational Conventions

    CAUTION! pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data. indicates additional information, notes and tips. Service Supplement PRIMERGY CX122 S1...
  • Page 11: Procedure

    "Closing the server" on page Ê Reinstall the server in the system unit as described in section "Installing a PRIMERGY CX122 S1 server in the system unit" on page Ê Start the operating system as described in the operating manual. Service Supplement...
  • Page 13: Safety Notes

    A connectors. The unit automatically adjusts itself to a mains voltage in a range of Wert. Ensure that the local mains voltage lies within these limits. Service Supplement PRIMERGY CX122 S1...
  • Page 14 PRIMERGY CX1000 S1 system unit and replace it by a dummy cover (see sections section "Removing a PRIMERGY CX122 S1 server from the system unit" on page 19 section "Installing a server dummy cover"...
  • Page 15 The PRIMERGY CX122 S1 server may only be opened by authorized, qualified service personnel. The warranty is void if the server is damaged during installation or replacement of system expansions.
  • Page 16 Under certain circumstances, sharp CD/DVD/BD fragments can pierce the cover of the optical drive (equipment damage) and can fly out of the device (danger of injury, particularly to uncovered body parts such as the face or neck). Service Supplement PRIMERGY CX122 S1...
  • Page 17 Do not dry the CD/DVD/BD using devices such as a hair dryer. To avoid dust, damage, and deformation, keep the CD/DVD/BD in its case whenever it is not in use. Service Supplement PRIMERGY CX122 S1...
  • Page 18 The optical drive contains a light-emitting diode (LED), which under certain circumstances produces a laser beam stronger than laser class 1. Looking directly at this beam is dangerous. Never remove parts of the optical drive casing! Service Supplement PRIMERGY CX122 S1...
  • Page 19 Do not touch any connectors or conduction paths on an ESD. Place all the components on a pad which is free of electrostatic charge. For a detailed description of how to handle ESD components, see the relevant European or international standards (EN 61340-5-1, ANSI/ESD S20.20). Service Supplement PRIMERGY CX122 S1...
  • Page 21: Replacement Routines

    4.1.1 Removing a PRIMERGY CX122 S1 server from the system unit A defective PRIMERGY CX122 S1 server is maintained by Fujitsu service technicians. The warranty is void if the server is damaged during installation or replacement of system expansions. Figure 2: Front panel On/Off button and power-on indicator Ê...
  • Page 22 Cable guides ensure that the network cables remain located at their designated height units when unplugged. Figure 4: Removing a server from the system unit (B) Ê Loosen the two knurled screws on the front cover (1). Service Supplement PRIMERGY CX122 S1...
  • Page 23: Installing A Primergy Cx122 S1 Server In The System Unit

    4.1.2.1 Rack installation No additional mechanical parts such as support brackets or screws are required for the installation of a PRIMERGY CX122 S1 server in the CX1000 S1 system unit. Figure 5: Mounting a server in the rack (A) Service Supplement...
  • Page 24 Ê Insert the server into the rack at the desired installation position. Ê Slide the server in the direction of the arrow until it stops (1). By doing so, the PRIMERGY CX122 S1 power supply will be connected automatically with the power distribution unit in the CX1000 S1 system unit.
  • Page 25 Preparations Figure 7: Mounting a server in the rack (C) Ê Reconnect all cables as described in section chapter "Replacement routines" on page Service Supplement PRIMERGY CX122 S1...
  • Page 26: Network Cabling

    4 (LAN Card 2) grey 5 (LAN Card 3) black 6 (LAN Card 4) Table 2: LAN cabling color coding (switches) The color coded LAN cables are assigned to the PRIMERGY CX122 S1 network ports as follows: Service Supplement PRIMERGY CX122 S1...
  • Page 27 Preparations Figure 8: LAN cabling color coding (servers) Service Supplement PRIMERGY CX122 S1...
  • Page 28 Switch 4 to Server 3 Port 7 SW4P7 Port 4 SV3P4 Switch 3 to Server 4 Port 8 SW3P8 Port 3 SV4P3 Switch 4 to Server 4 Port 8 SW4P8 Port 4 SV4P4 and so on ... Service Supplement PRIMERGY CX122 S1...
  • Page 29 Switch 5 to Server 3 Port 7 SW5P7 Port SL SV3SL Switch 5 to Server 4 Port 8 SW5P8 Port SL SV4SL Switch 5 to Server 5 Port 9 SW5P9 Port SL SV5SL and so on ... Service Supplement PRIMERGY CX122 S1...
  • Page 30: Handling Server Dummy Covers

    4.1.3.1 Installing a server dummy cover CAUTION! When removing a PRIMERGY CX122 S1 server from the system unit that is not replaced immediately, always install a dummy cover in the empty installation bay. Figure 9: Installing a server dummy cover (A) Ê...
  • Page 31 Ê Hinge the catch on the dummy cover to the middle notch of the left support upright (1). Ê Rotate the dummy cover in the direction of the arrow until it locks in place (2). Service Supplement PRIMERGY CX122 S1...
  • Page 32: Removing A Server Dummy Cover

    (2). Ê When installing a server after removing the dummy cover, fit two cage nuts in the middle notches on the left and right support uprights (see figure 5 on page 21). Service Supplement PRIMERGY CX122 S1...
  • Page 33: Opening And Closing The Server

    Opening the server Ê Remove the server from the system umit as described in section "Removing a PRIMERGY CX122 S1 server from the system unit" on page CAUTION! When removing a PRIMERGY CX122 S1 server from the system unit that is not replaced immediately, always install a dummy cover in the empty installation bay.
  • Page 34 Preparations Figure 14: Opening the server (B) Ê Lift up (1) and remove (2) the server cover as shown. Service Supplement PRIMERGY CX122 S1...
  • Page 35: Closing The Server

    Ê Fit the four tabs on the server cover into the slots in the front upper edge of the chassis (1). Ê Carefully rotate the server cover in the direction of the arrow (2). Figure 16: Closing the server (B) Service Supplement PRIMERGY CX122 S1...
  • Page 36: Replacing The Front Panel Module

    Ê Secure the server cover with two screws on the server rear (M3 x 4.5 mm, C26192-Y10-C67). Ê Reinstall the server in the system unit as described in section "Installing a PRIMERGY CX122 S1 server in the system unit" on page Replacing the front panel module The pre-assembled front panel module consists of the operating...
  • Page 37 Do not remove the screws completely. Ê Slide the hard disk drive cage about five centimeters in the direction of the arrow (2) until the locking mechanism disengages. Ê Lift the hard disk drive cage out of its mounting bay. Service Supplement PRIMERGY CX122 S1...
  • Page 38 Ê Disengage the two locking lugs on the front panel module from the hard disk drive cage as shown (1). Ê Remove the front panel module to the front (2). Ê Disconnect the front panel cable from the defective module (3). Service Supplement PRIMERGY CX122 S1...
  • Page 39 Figure 19: Attaching the front panel module Ê Reconnect the front panel cable to the replacement front panel module (1). Ê Attach the replacement front panel module to the hard disk drive cage (2) until the locking lugs engage (3). Service Supplement PRIMERGY CX122 S1...
  • Page 40 Ê Lower the hard disk drive cage into its mounting bay, so that the clip on the server floor (A) is positioned within the recess on the bottom of the hard disk drive cage (B). Service Supplement PRIMERGY CX122 S1...
  • Page 41 HDD cage engages with the retaining screw. Ê Fasten the retaining screw (C26192-Y10-C67) to secure the hard disk drive cage. Screw torque: 0.6 Nm Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX122 S1...
  • Page 42: Replacing The Hard Disk Drives

    Replacing the hard disk drives Replacing the hard disk drives The PRIMERGY CX122 S1 server accommodates up to two non-user replaceable 2.5 inch SATA hard disk drives. HDD part numbers: – SATA 160 GB, 5.4k rpm S26361-F3599-L160 – SATA 320 GB, 5.4k rpm S26361-F3599-L320 –...
  • Page 43 Do not remove the screws completely. Ê Slide the hard disk drive cage about five centimeters in the direction of the arrow (2) until the locking mechanism disengages. Ê Lift the hard disk drive cage out of its mounting bay. Service Supplement PRIMERGY CX122 S1...
  • Page 44 Ê Disconnect the front panel cable from the front panel module (1). Ê Disconnect the SATA and power cables from the hard disk drive(s) (2). Ê Lift the the hard disk drive cage out of the chassis (3). Service Supplement PRIMERGY CX122 S1...
  • Page 45 Figure 24: Removing the hard disk drives from the HDD cage Ê Remove four screws per HDD from the hard disk drive cage: Lower drive bay: Primary HDD Upper drive bay: Secondary HDD Ê Remove the defective hard disk drive(s) from the cage. Service Supplement PRIMERGY CX122 S1...
  • Page 46 Figure 25: Inserting the primary hard disk drive into the HDD cage Ê Insert the primary replacement hard disk drive into the lower drive bay of the HDD cage. Figure 26: Inserting the secondary hard disk drive into the HDD cage Service Supplement PRIMERGY CX122 S1...
  • Page 47 Figure 27: Securing the hard disk drives in the HDD cage Ê Secure each hard disk drive in the HDD cage with four screws (C26192-Y10- C56). Screw torque: 0.4 Nm Ê Reconnect the SATA and power cables to the hard disk drive(s). Service Supplement PRIMERGY CX122 S1...
  • Page 48 Ê Lower the hard disk drive cage into its mounting bay, so that the clip on the server floor (A) is positioned within the recess on the bottom of the hard disk drive cage (B). Service Supplement PRIMERGY CX122 S1...
  • Page 49 HDD cage engages with the retaining screw. Ê Fasten the retaining screw (C26192-Y10-C67) to secure the hard disk drive cage. Screw torque: 0.6 Nm Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX122 S1...
  • Page 50: Expansion Cards

    Expansion cards Expansion cards Each PRIMERGY CX122 S1 server provides one riser slot (PCI-Express Gen2 x16) for the optional riser card D2894 (S26361-D2894-A10-1-R791). 4.4.1 Replacing expansion cards Part numbers: – Quad Port Gigabit Ethernet Controller D2745 CU S26361-D2745-A11-1-R791 – Dual Port Gigabit Ethernet...
  • Page 51 Expansion cards Figure 30: Removing the PCI slot cover retaining bracket (A) Ê Press up on the PCI slot cover retaining bracket (1) and remove it (2). Service Supplement PRIMERGY CX122 S1...
  • Page 52 Ê Carefully ease the expansion card out of its connector (1) and remove the defective card (2). If the expansion card is permanently removed from the server, install a slot bracket in the empty card-slot opening. Service Supplement PRIMERGY CX122 S1...
  • Page 53 Ê Insert the replacement expansion card into the PCI connector on the riser card and press in firmly (see blue arrows) while holding up the riser card from the opposite side (see orange arrow). Ê Ensure that the card is fully seated in the slot. Service Supplement PRIMERGY CX122 S1...
  • Page 54 (1, see circle). Ê Press down on the PCI slot cover retaining bracket until it is flush with the chassis surface (2). Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX122 S1...
  • Page 55: Replacing The Pci Riser Card

    Ê Remove the expansion card as described in section "Replacing expansion cards" on page Figure 34: Removing the PCI riser card Ê Pull the defective PCI riser card out the of riser card slot in a vertical motion. Service Supplement PRIMERGY CX122 S1...
  • Page 56 Ê Reinsert the expansion card into the PCI connector on the riser card as described in section "Replacing expansion cards" on page Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX122 S1...
  • Page 57: Replacing The Processor

    2.13 GHz 4C / 8T 12 MB Westmere Xeon L5640 800 MHz 2.26 GHz 6C / 12T 12 MB Westmere Xeon X5670 1667 MHz 2.93 GHz 6C / 12T 12 MB Westmere Table 3: Supported processors Service Supplement PRIMERGY CX122 S1...
  • Page 58: Removing Air Ducts

    Figure 36: Removing the CPU 1 air duct Ê Unhinge the hook on the CPU 1 air duct from the chipset heat sink bracket as shown (1). Ê Carefully lift the CPU 1 air duct out of the chassis (2). Service Supplement PRIMERGY CX122 S1...
  • Page 59 Replacing the processor Figure 37: Removing the CPU 2 air duct Ê Carefully lift the CPU 2 air duct out of the chassis. Service Supplement PRIMERGY CX122 S1...
  • Page 60: Removing A Heat Sink

    Ê Open the server as described in section "Opening the server" on page Figure 38: Removing the heat sink (A) Ê Loosen the four captive screws on the heat sink in a crossover pattern (1-4). Service Supplement PRIMERGY CX122 S1...
  • Page 61 Ê Thoroughly clean residual thermal paste from the surface of the heat sink using a lint-free cloth. Service Supplement PRIMERGY CX122 S1...
  • Page 62: Removing A Processor

    Replacing the processor 4.5.3 Removing a processor Figure 40: Removing the processor (A) Ê Push down and out on the socket release lever (1). Ê Fold back the socket release lever (2). Service Supplement PRIMERGY CX122 S1...
  • Page 63 Replacing the processor Figure 41: Removing the processor (B) Ê Open the processor cover. Service Supplement PRIMERGY CX122 S1...
  • Page 64 Replacing the processor Figure 42: Removing the processor (C) Ê Carefully remove the defective processor from its socket in a vertical motion. CAUTION! Be careful not to touch or bend the pins on the processor socket. Service Supplement PRIMERGY CX122 S1...
  • Page 65: Installing A Processor

    – Be careful not to touch or bend the pins on the processor socket. – Never touch the underside of the processor. Even minor soiling such as grease from the skin can impair the processor’s operation or destroy the processor. Service Supplement PRIMERGY CX122 S1...
  • Page 66 Replacing the processor Figure 44: Installing the processor (B) Ê Close the processor cover. Service Supplement PRIMERGY CX122 S1...
  • Page 67 (2). Ê Reapply a small amount of thermal paste to the surface of the processor. Thermal paste part number: FSP:P304000003 Ê Ensure a thin and even distribution of thermal paste before reinstalling the heat sink. Service Supplement PRIMERGY CX122 S1...
  • Page 68: Installing A Heat Sink

    Replacing the processor 4.5.5 Installing a heat sink Part number: V26898-B961-V1-*-Z175 Figure 46: Installing the heat sink (A) Ê Carefully seat the heat sink on the four threaded holes as shown. Service Supplement PRIMERGY CX122 S1...
  • Page 69 – Ensure that the heat sink cooling fins match the direction of the airflow! Figure 47: Installing the heat sink (B) Ê Fasten the four captive screws on the heat sink in a crossover pattern (screw torque: 0.6 Nm) (1-4). Service Supplement PRIMERGY CX122 S1...
  • Page 70: Installing Air Ducts

    Ê Carefully fit the CPU 1 air duct onto the CPU 1 heat sink and memory modules (1). Ê Hinge the hook on the CPU 1 air duct to the chipset heat sink bracket as shown (2) Service Supplement PRIMERGY CX122 S1...
  • Page 71 Figure 49: Installing the CPU 2 air duct Ê Carefully fit the CPU 2 air duct onto the CPU 2 heat sink. Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX122 S1...
  • Page 72: Installing / Replacing Memory Modules

    – Supported capacities: 2 GB, 4 GB or 8 GB Maximum amount of RAM: 144 GB Part numbers: – 2 GB DDR3-1333 UDIMM: S26361-F3597-L513 – 4 GB DDR3-1333 RDIMM: S26361-F3598-L514 – 8 GB DDR3-1333 RDIMM: S26361-F3598-L515 Service Supplement PRIMERGY CX122 S1...
  • Page 73 Installing / replacing memory modules Population sequence Figure 50: Memory slots Service Supplement PRIMERGY CX122 S1...
  • Page 74 Processor Socket 1 per CPU Channel A Channel B Channel C Table 4: Memory installation sequence CPU 1 Modules Processor Socket 2 per CPU Channel F Channel E Channel D Table 5: Memory installation sequence CPU 2 Service Supplement PRIMERGY CX122 S1...
  • Page 75: Removing A Memory Module

    In order to satisfy cooling requirements, please note: When removing a memory module that is not replaced immediately, always install a memory dummy module in the empty memory slot as described in section "Removing / installing a memory dummy module" on page Service Supplement PRIMERGY CX122 S1...
  • Page 76: Installing A Memory Module

    Ê Press out the securing clip at each end of the memory module connector. Figure 53: Installing a memory module (B) Ê Align the notch on the bottom of the module with the crossbar in the connector (X). Service Supplement PRIMERGY CX122 S1...
  • Page 77 (2). Ê If applicable, reinstall the CPU 1 air duct as described in section "Installing air ducts" on page Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX122 S1...
  • Page 78: Removing / Installing A Memory Dummy Module

    Installing a memory dummy module Ê Lower the memory dummy module into the memory slot. Ê Press down on the memory dummy module until the securing clips snap into the cutouts at each end of the module. Service Supplement PRIMERGY CX122 S1...
  • Page 79: Replacing The System Board

    "Removing a processor" on page 60 – Memory modules: section "Removing a memory module" on page 73 – Expansion cards: section "Replacing expansion cards" on page 48 – PCI riser card: section "Replacing the PCI riser card" on page 53 Service Supplement PRIMERGY CX122 S1...
  • Page 80 Ê Remove eight screws from the system board (see circles). Ê Slightly lift the system board by the memory module ejectors and the PCI riser slot in order to detach it from the centering holes. Service Supplement PRIMERGY CX122 S1...
  • Page 81 (1). Ê Hold the defective system board by the memory module ejectors and the PCI riser slot and at a slight angle, lift it out of the housing (2). Service Supplement PRIMERGY CX122 S1...
  • Page 82 Ê At a slight angle, insert the system board into the housing in the direction of the arrow (1). Ê Carefully shift the system board towards the server front until the plug shells engage with the cut-outs in the connector panel (2). Service Supplement PRIMERGY CX122 S1...
  • Page 83 Ê Carefully fit the system board into the housing. Ê Secure the system board with eight screws (M3 x 6 mm, C26192-Y10-C68) (see circles). Screw torque: 0.6 Nm Tighten the screws in a cross diagonal pattern. Service Supplement PRIMERGY CX122 S1...
  • Page 84 PSU connector CN2 to system board connector PWR_SIDEBAND HDD power cable T26139-Y3930-V351 from PSU connector CN4 to system board connector PWR_HDD to HDD 1 / HDD 2 Front panel board cable T26139-Y4010-V1 to system board connector FRONTPANEL Service Supplement PRIMERGY CX122 S1...
  • Page 85 – PCI riser card: section "Replacing the PCI riser card" on page 53 Ê Close the server as described in section "Closing the server" on page After installing the new system board, check for available BIOS updates. Service Supplement PRIMERGY CX122 S1...
  • Page 86: Replacing The Power Supply Unit

    "Removing a memory module" on page 73 – Expansion cards: section "Replacing expansion cards" on page 48 – PCI riser card: section "Replacing the PCI riser card" on page 53 – System board: section "Replacing the system board" on page 77 Service Supplement PRIMERGY CX122 S1...
  • Page 87 Replacing the power supply unit Figure 62: PRIMERGY CX122 S1 chassis with PSU Ê Remove the server cover from the replacement chassis as described in section "Opening the server" on page Figure 63: Connecting cables to the PSU Ê If applicable, connect power cables to the power supply unit:...
  • Page 88 Ê Mount the server cover of the original chassis (including the defective PSU) onto the replacement chassis as described in section "Closing the server" on page Ensure that the type label on the server cover is in place: Service Supplement PRIMERGY CX122 S1...
  • Page 89: Appendix

    Used screws Part number Type Figure Server cover C26192-Y10-C67 M3 x 4.5 mm HDD cage System board C26192-Y10-C68 M3 x 6 mm HDD cage C26192-Y10-C56 M3 x 4 mm Table 6: List of used screws Service Supplement PRIMERGY CX122 S1...
  • Page 90: Board Layout

    Board layout 5.2.1 Front panel board The pre-assembled front panel module consists of the operating panel board and the operating panel holder including controls and LED indicators. Part number: A3C40114973 1 Front panel cable (T26139-Y4010-V1) Service Supplement PRIMERGY CX122 S1...
  • Page 91: Pci Riser Card (D2894-A10)

    Board layout 5.2.2 PCI riser card (D2894-A10) Part number: S26361-D2894-A10-1-R791 1 PCI Express x16 slot Gen2 (for optional network controller) Service Supplement PRIMERGY CX122 S1...
  • Page 93: Index

    34, board opening the server installation 37, 38, removal PCI retaining bracket PCI riser card hard disk drive cage board installation 39, installation removal 35, removal power supply unit replacement Service Supplement PRIMERGY CX122 S1...
  • Page 94 Index processor installation removal replacement removal from the system unit riser card 48, screws System board system board installation removal target group used screws Service Supplement PRIMERGY CX122 S1...

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