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Fujitsu PRIMERGY CX120 S1 Service Supplement Manual

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Service Supplement - English
PRIMERGY CX120 S1 Server
Service Supplement
July 2010

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Summary of Contents for Fujitsu PRIMERGY CX120 S1

  • Page 1 Service Supplement - English PRIMERGY CX120 S1 Server Service Supplement July 2010...
  • Page 2 – The contents of this manual may be revised without prior notice. – Fujitsu assumes no liability for damages to third party copyrights or other rights arising from the use of any information in this manual. – No part of this manual may be reproduced in any form without the prior written permission of Fujitsu.
  • Page 3 It has not been designed or manufactured for uses which demand an extremely high level of safety and carry a direct and serious risk to life or body if such safety cannot be ensured. Service Supplement PRIMERGY CX120 S1...
  • Page 4 (hereafter, "high safety use"). Customers should not use this product for high safety use unless measures are in place for ensuring the level of safety demanded of such use. Please consult the sales staff of Fujitsu if intending to use this product for high safety use.

  • Page 5: Table Of Contents

    Removing a PRIMERGY CX120 S1 server from the system unit 19 4.1.2 Installing a PRIMERGY CX120 S1 server in the system unit . . 21 4.1.2.1 Rack installation ..... . . 21 4.1.2.2...
  • Page 6 ........79 Service Supplement PRIMERGY CX120 S1...

  • Page 7: Introduction

    The PRIMERGY CX120 S1 server is an Intel-based server for small and medium-sized networks. The compact server casing (only one height unit) as well as its scalability and security features make the PRIMERGY CX120 S1 the perfect choice for operational areas data centers, Internet- and application- hosting.
  • Page 8 – Replacing the riser cards / expansion boards – Replacing the processor / heat sinks – Replacing the system board – Replacing RMM3 module Board layouts BIOS setup Technical Manual Operating Manual Table 1: Overview of the documentation CX120 S1 Service Supplement PRIMERGY CX120 S1...

  • Page 9: Notational Conventions

    CAUTION! pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data. indicates additional information, notes and tips. Service Supplement PRIMERGY CX120 S1...

  • Page 11: Procedure

    "Closing the server" on page Ê Reinstall the server in the system unit as described in section "Installing a PRIMERGY CX120 S1 server in the system unit" on page Ê Start the operating system as described in the operating manual. Service Supplement...

  • Page 13: Safety Notes

    A connectors. The unit automatically adjusts itself to a mains voltage in a range of 200 V - 240 V. Ensure that the local mains voltage lies within these limits. Service Supplement PRIMERGY CX120 S1...
  • Page 14 PRIMERGY CX1000 S1 system unit and replace it by a dummy cover (see sections section "Removing a PRIMERGY CX120 S1 server from the system unit" on page 19 section "Installing a server dummy cover"...
  • Page 15 The PRIMERGY CX120 S1 server may only be opened by authorized, qualified service personnel. The warranty is void if the server is damaged during installation or replacement of system expansions.
  • Page 16 Check each CD/DVD/BD for damage, cracks, breakages etc. before inserting it in the drive. Note that any additional labels applied may change the mechanical properties of a CD/DVD/BD and cause imbalance. Damaged and imbalanced CDs/DVDs/BDs can break at high drive speeds (data loss). Service Supplement PRIMERGY CX120 S1...
  • Page 17 CD/DVD/BD surface can cause data read errors. In this case, wipe the CD/DVD/BD with a soft, dry cloth then let it air dry. Do not dry the CD/DVD/BD using devices such as a hair dryer. Service Supplement PRIMERGY CX120 S1...
  • Page 18 Never remove parts of the optical drive casing! Modules with Electrostatic-Sensitive Devices Modules with electrostatic-sensitive devices are identified by the following sticker: Figure 1: ESD label When you handle components fitted with ESDs, you must always observe the following points: Service Supplement PRIMERGY CX120 S1...
  • Page 19 Do not touch any connectors or conduction paths on an ESD. Place all the components on a pad which is free of electrostatic charge. For a detailed description of how to handle ESD components, see the relevant European or international standards (EN 61340-5-1, ANSI/ESD S20.20). Service Supplement PRIMERGY CX120 S1...

  • Page 21: Replacement Routines

    4.1.1 Removing a PRIMERGY CX120 S1 server from the system unit A defective PRIMERGY CX120 S1 server is maintained by Fujitsu service technicians. The warranty is void if the server is damaged during installation or replacement of system expansions. Figure 2: Front panel On/Off button and power-on indicator Ê...
  • Page 22 Figure 4: Removing a server from the system unit (B) Ê Loosen the two knurled screws on the front cover (1). Ê Carefully slide the server out of the rack (2). Service Supplement PRIMERGY CX120 S1...

  • Page 23: Installing A Primergy Cx120 S1 Server In The System Unit

    4.1.2.1 Rack installation No additional mechanical parts such as support brackets or screws are required for the installation of a PRIMERGY CX120 S1 server in the CX1000 S1 system unit. Figure 5: Mounting a server in the rack (A) Ê If missing, fit two cage nuts in the corresponding notches on the left and right support uprights.
  • Page 24 Ê Insert the server into the rack at the desired installation position. Ê Slide the server in the direction of the arrow until it stops (1). By doing so, the PRIMERGY CX120 S1 power supply will be connected automatically with the power distribution unit in the CX1000 S1 system unit.

  • Page 25: Network Cabling

    3 (LAN Card 1) yellow 4 (LAN Card 2) grey 5 (RMM3) black Table 2: LAN cabling color coding (switches) The color coded LAN cables are assigned to the PRIMERGY CX120 S1 network ports as follows: Service Supplement PRIMERGY CX120 S1...
  • Page 26 Switch 2 to Server 3 Port 7 SW2P7 Port 2 SV3P2 Switch 1 to Server 4 Port 8 SW1P8 Port 1 SV4P1 Switch 2 to Server 4 Port 8 SW2P8 Port 2 SV4P2 and so on ... Service Supplement PRIMERGY CX120 S1...
  • Page 27 Switch 5 to Server 3 Port 7 SW5P7 Port 5 SV3RMM Switch 5 to Server 4 Port 8 SW5P8 Port 5 SV4RMM Switch 5 to Server 5 Port 9 SW5P9 Port 5 SV5RMM and so on ... Service Supplement PRIMERGY CX120 S1...

  • Page 28: Handling Server Dummy Covers

    4.1.3.1 Installing a server dummy cover CAUTION! When removing a PRIMERGY CX120 S1 server from the system unit that is not replaced immediately, always install a dummy cover in the empty installation bay. Figure 9: Installing a server dummy cover (A) Ê...
  • Page 29 Ê Hinge the catch on the dummy cover to the middle notch of the left support upright (1). Ê Rotate the dummy cover in the direction of the arrow until it locks in place (2). Service Supplement PRIMERGY CX120 S1...

  • Page 30: Removing A Server Dummy Cover

    (2). Ê When installing a server after removing the dummy cover, fit two cage nuts in the middle notches on the left and right support uprights (see figure 5 on page 21). Service Supplement PRIMERGY CX120 S1...

  • Page 31: Opening And Closing The Server

    Opening the server Ê Remove the server from the system umit as described in section "Removing a PRIMERGY CX120 S1 server from the system unit" on page CAUTION! When removing a PRIMERGY CX120 S1 server from the system unit that is not replaced immediately, always install a dummy cover in the empty installation bay.
  • Page 32 Preparations Figure 14: Opening the server (B) Ê Lift up (1) und remove (2) the server cover as shown. Service Supplement PRIMERGY CX120 S1...

  • Page 33: Closing The Server

    Ê Secure the server cover with two screws on the server rear (M3 x 4.5 mm, C26192-Y10-C67). Ê Reinstall the server in the system unit as described in section "Installing a PRIMERGY CX120 S1 server in the system unit" on page Service Supplement PRIMERGY CX120 S1...

  • Page 34: Replacing The Front Panel Module

    Ê Open the server as described in section "Opening the server" on page Figure 17: Releasing the front panel module Ê Disengage the two locking lugs on the front panel module from the hard disk drive cage as shown (1). Service Supplement PRIMERGY CX120 S1...
  • Page 35 Ê Completely remove the front panel module from the chassis (1). Ê Disconnect the front panel cable from the defective module (2). Ê Reconnect the front panel cable to the replacement front panel module. Figure 19: Inserting the front panel module Service Supplement PRIMERGY CX120 S1...

  • Page 36: Replacing The Hard Disk Drives

    Ê Close the server as described in section "Closing the server" on page Replacing the hard disk drives The PRIMERGY CX120 S1 server accommodates up to two non-user replaceable 2.5 inch SATA hard disk drives. HDD part numbers: – SATA 160 GB, 5.4k rpm S26361-F3599-L160 –...
  • Page 37 Ê Loosen the two screws on the hard disk drive cage as shown (1). Do not remove the screws completely. Ê Slide the hard disk drive cage about two centimeters in the direction of the arrow (2). Service Supplement PRIMERGY CX120 S1...
  • Page 38 Ê Disconnect the SATA and power cables from the hard disk drive(s) (1). Ê Remove the hard disk drive cage from the chassis (2). Figure 23: Removing the hard disk drives from the HDD cage Service Supplement PRIMERGY CX120 S1...
  • Page 39 Ê Remove the defective hard disk drive(s) from the cage. Figure 24: Inserting the primary hard disk drive into the HDD cage Ê Insert the primary replacement hard disk drive into the lower drive bay of the HDD cage. Service Supplement PRIMERGY CX120 S1...
  • Page 40 Figure 25: Inserting the secondary hard disk drive into the HDD cage Ê Insert the secondary replacement or additional hard disk drive into the upper drive bay of the HDD cage. Figure 26: Securing the hard disk drives in the HDD cage Service Supplement PRIMERGY CX120 S1...
  • Page 41 C67). Screw torque: 0.6 Nm Ê Reinstall the front panel module as described in section "Replacing the front panel module" on page Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX120 S1...

  • Page 42: Expansion Cards

    Expansion cards Expansion cards Each PRIMERGY CX120 S1 server provides two riser slots (PCI-Express Gen2 x8 / PCI-Express Gen2 x4). As part of the CX1000 S1 approach, only the PCI- Express Gen2 x8 slot is used for the optional Intel PRO/1000 PT Dual Port Server Adapter (INE:EXPI9402PTG2P20).
  • Page 43 Expansion cards Figure 29: Removing the PCI slot cover retaining bracket (B) Ê Remove the PCI slot cover retaining bracket. Figure 30: Removing the expansion card Service Supplement PRIMERGY CX120 S1...
  • Page 44 Figure 31: Installing an expansion card Ê Insert the replacement expansion card into the PCI connector on the riser card and press in firmly. Ensure that the card is fully seated in the slot. Service Supplement PRIMERGY CX120 S1...
  • Page 45 Ê Fit the PCI slot cover retaining bracket into the card-slot opening and secure it with one screw (M3 x 6 mm, C26192-Y10-C67). Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX120 S1...

  • Page 46: Replacing The Pci Riser Card

    "Replacing expansion cards" on page Figure 33: Removing the PCI riser card Ê Pull the defective PCI riser card out the of riser card slot in a vertical motion. Figure 34: Installing the PCI riser card Service Supplement PRIMERGY CX120 S1...

  • Page 47: Replacing The Remote Management Module (Rmm3)

    Ê Close the server as described in section "Closing the server" on page Replacing the Remote Management Module (RMM3) The optional RMM3 Remote Management Module extends the basic BMC functionality by a dedicated Management LAN connection. Part number: INE:AXXRMM3 Service Supplement PRIMERGY CX120 S1...

  • Page 48: Removing The Rmm3 Module

    Replacing the Remote Management Module (RMM3) 4.5.1 Removing the RMM3 module Figure 35: Removing the RMM3 module (A) Ê Loosen two screws on the server front. Ê Open the server as described in section "Opening the server" on page Service Supplement PRIMERGY CX120 S1...
  • Page 49 Replacing the Remote Management Module (RMM3) Figure 36: Removing the RMM3 module (B) Ê Disconnect the RMM3 cable from the system board. Ê Remove the defective RMM3 module. Service Supplement PRIMERGY CX120 S1...

  • Page 50: Installing The Rmm3 Module

    4.5.2 Installing the RMM3 module Figure 37: Installing the RMM3 module (A) Ê Connect the RMM3 cable (included in RMM3 kit INE:AXXRMM3) to the system board (connector RMM3). Figure 38: Installing the RMM3 module (B) Service Supplement PRIMERGY CX120 S1...
  • Page 51 Ê Fit the two tabs on the RMM3 module into the centering holes on the chassis front (see circles). Ê Secure the RMM3 module with two screws. Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX120 S1...

  • Page 52: Replacing The Processor

    Xeon X5570 1667 MHz 2.93 GHz 4C / 8T 8 MB Gainstown Xeon L5630 800 MHz 2.13 GHz 4C 12 MB Westmere Xeon X5670 1667 MHz 2.93 GHz 6C 12 MB Westmere Table 3: Supported processors Service Supplement PRIMERGY CX120 S1...

  • Page 53: Removing A Heat Sink

    Ê Open the server as described in section "Opening the server" on page Figure 40: Removing the heat sink (A) Ê Loosen the four captive screws on the heat sink in a crossover pattern (1-4). Service Supplement PRIMERGY CX120 S1...
  • Page 54 Ê Thoroughly clean residual thermal paste from the surface of the heat sink using a lint-free cloth. Service Supplement PRIMERGY CX120 S1...

  • Page 55: Removing A Processor

    Replacing the processor 4.6.2 Removing a processor Figure 42: Removing the processor (A) Ê Push down and out on the socket release lever (1). Ê Fold back the socket release lever (2). Service Supplement PRIMERGY CX120 S1...
  • Page 56 Replacing the processor Figure 43: Removing the processor (B) Ê Open the processor cover. Service Supplement PRIMERGY CX120 S1...
  • Page 57 Replacing the processor Figure 44: Removing the processor (C) Ê Carefully remove the defective processor from its socket in a vertical motion. CAUTION! Be careful not to touch or bend the pins on the processor socket. Service Supplement PRIMERGY CX120 S1...

  • Page 58: Installing A Processor

    – Be careful not to touch or bend the pins on the processor socket. – Never touch the underside of the processor. Even minor soiling such as grease from the skin can impair the processor’s operation or destroy the processor. Service Supplement PRIMERGY CX120 S1...
  • Page 59 Replacing the processor Figure 46: Installing the processor (B) Ê Close the processor cover. Service Supplement PRIMERGY CX120 S1...
  • Page 60 (2). Ê Reapply a small amount of thermal paste to the surface of the processor. Thermal paste part number: FSP:P304000003 Ê Ensure a thin and even distribution of thermal paste before reinstalling the heat sink. Service Supplement PRIMERGY CX120 S1...

  • Page 61: Installing A Heat Sink

    Ê Carefully seat the heat sink on the four threaded holes as shown. CAUTION! – Ensure that the screws on the heat sink are properly seated on the threaded holes. – Ensure that the heat sink cooling fins match the direction of the airflow! Service Supplement PRIMERGY CX120 S1...
  • Page 62 Figure 49: Installing the heat sink (B) Ê Fasten the four captive screws on the heat sink in a crossover pattern (screw torque: 0.6 Nm) (1-4). Ê Close the server as described in section "Closing the server" on page Service Supplement PRIMERGY CX120 S1...

  • Page 63: Installing / Replacing Memory Modules

    DIMMs (UDIMMs) with ECC – Supported capacities: 2 GB, 4 GB or 8 GB Maximum amount of RAM: 64 GB Part numbers: – 2 GB DDR3-1333 UDIMM: S26361-F3597-L513 – 8 GB DDR3-1333 UDIMM: S26361-F3598-L515 Service Supplement PRIMERGY CX120 S1...
  • Page 64 Installing / replacing memory modules Population sequence Figure 50: Memory slots Modules Processor Socket 1 Processor Socket 2 per CPU Channel Channel Channel Channel Channel Channel Table 4: Memory installation sequence Service Supplement PRIMERGY CX120 S1...

  • Page 65: Removing A Memory Module

    Figure 51: Removing a memory module Ê Eject the defective memory module by pressing out the securing clips at each end of the memory module connector. 4.7.2 Installing a memory module Figure 52: Installing a memory module (A) Service Supplement PRIMERGY CX120 S1...
  • Page 66 Ê Align the notch on the bottom of the module with the crossbar in the connector (see circle). Figure 54: Installing a memory module (C) Ê Press down on the memory module (1) until the securing clips snap into the cutouts at each end of the module (2). Service Supplement PRIMERGY CX120 S1...

  • Page 67: Replacing The System Board

    – Expansion cards: section "Replacing expansion cards" on page 40 – PCI riser card: section "Replacing the PCI riser card" on page 44 – RMM3 module: section "Replacing the Remote Management Module (RMM3)" on page 45 Service Supplement PRIMERGY CX120 S1...
  • Page 68 Ê Remove nine screws from the system board (see circles). Ê Slightly lift the system board by the memory module ejectors and a PCI riser slot in order to detach it from the centering holes. Service Supplement PRIMERGY CX120 S1...
  • Page 69 (1). Ê Hold the defective system board by the memory module ejectors and a PCI riser slot and at a slight angle, lift it out of the housing (2). Service Supplement PRIMERGY CX120 S1...
  • Page 70 Ê At a slight angle, insert the system board into the housing in the direction of the arrow (1). Ê Carefully shift the system board towards the server front until the plug shells engage with the cut-outs in the connector panel (2). Service Supplement PRIMERGY CX120 S1...
  • Page 71 Ê Carefully fit the system board into the housing. Ê Secure the system board with nine screws (M3 x 6 mm, C26192-Y10-C68) (see circles). Screw torque: 0.6 Nm Tighten the screws in a cross diagonal pattern. Service Supplement PRIMERGY CX120 S1...
  • Page 72 Power supply unit to 12V CPU VR PWR connector HDD 1 / HDD 2 to HDD PWR connector Cable: T26139-Y3930-V351 HDD 1 / HDD 2 to SATA1 / SATA 2 connectors Cable: T26139-Y3958-V202 Front panel board to FRONT PANEL connector Cable: T26139-Y4010-V1 Service Supplement PRIMERGY CX120 S1...
  • Page 73 – RMM3 module: section "Replacing the Remote Management Module (RMM3)" on page 45 Ê Close the server as described in section "Closing the server" on page After installing the new system board, check for available BIOS updates. Service Supplement PRIMERGY CX120 S1...

  • Page 74: Replacing The Power Supply Unit

    "Replacing the Remote Management Module (RMM3)" on page 45 – System board: section "Replacing the system board" on page 65 Ê Remove the server cover from the replacement chassis as described in section "Opening the server" on page Service Supplement PRIMERGY CX120 S1...
  • Page 75 Ê Mount the server cover of the original chassis (including the defective PSU) onto the replacement chassis as described in section "Closing the server" on page Ensure that the type label on the server cover is in place: Service Supplement PRIMERGY CX120 S1...

  • Page 77: Appendix

    M3 x 4.5 mm HDD cage System board C26192-Y10-C68 M3 x 6 mm PCI retaining bracket HDD cage C26192-Y10-C56 M3 x 4 mm included in RMM3 kit RMM3 module (INE:AXXRMM3) Table 5: List of used screws Service Supplement PRIMERGY CX120 S1...

  • Page 78: Board Layout

    Board layout 5.2.1 Front panel board The pre-assembled front panel module consists of the operating panel board and the operating panel holder including controls and LED indicators. Part number: A3C40114973 1 Front panel cable (T26139-Y4010-V1) Service Supplement PRIMERGY CX120 S1...

  • Page 79: Pci Riser Card (D3052-A10)

    Board layout 5.2.2 PCI riser card (D3052-A10) Part number: S26361-D3053-A10 1 PCI Express x8 slot Gen2 (for optional Intel PRO/1000 PT Dual Port Server Adapter) Service Supplement PRIMERGY CX120 S1...

  • Page 81: Index

    PCI retaining bracket 40, board PCI riser card installation board removal installation removal power supply unit hard disk drive cage installation replacement processor removal hard disk drives installation installation removal removal heat sink replacement installation removal Service Supplement PRIMERGY CX120 S1...
  • Page 82 Index Remote Management Module 3 installation removal removal from the system unit riser card 40, RMM3 installation removal screws System board system board installation removal target group used screws Service Supplement PRIMERGY CX120 S1...

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