Related Manuals for Nordson ColorMax Series
Summary of Contents for Nordson ColorMax Series
- Page 1 ColorMax Booth Systems Manual P/N 768 625 C -- English -- Keep for Future Reference NORDSON (UK) LTD. STOCKPORT...
- Page 2 Flex-O-Coat, Flexi-Spray, Flow Sentry, Fluidmove, Fluidshooter, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo, KB30, Little Squirt, Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist-Cure, MultiScan, Nordson, OmniScan, Opticoat, Package of Values, PluraFoam, Porous Coat, PowderGrid, Powderware, Pro-Flo, ProLink, PRX, RBX, Rhino, S. design stylized, SC5, SCF, Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure-Bond, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan, UpTime, Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more are registered trademarks -- ...
- Page 3 BS EN 292:1991 “Safety of machinery -- Basic concepts, general principles for design” following the provisions of 98/37/EC and 73/23/EEC Directives Jim Ainsworth General Manager Nordson (U.K.) Ltd., 8th December 2002 NB ref EN45014 (BS7514) ColorMax E 2002 Nordson Corporation P/N 768625C...
- Page 4 Declaration of Conformity ColorMax E 2002 Nordson Corporation P/N 768625C All rights reserved Issued 12/02...
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Page 5: Table Of Contents
Table of Contents Table of Contents Your Safety is Important to Nordson ...... -
Page 6: Table Of Contents
........6- - 2 P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02... -
Page 7: Your Safety Is Important To Nordson
Nordson (U.K.) Ltd. Manufacturer of Equipment Ashurst Drive Cheadle Heath Stockport England SK3 0RY Telephone: 0044 (0) 161--495--4200 Fax: 0044 (0) 161--428--6716 For a list of local Nordson organisations, see Nordson International. E 2000 Nordson Corporation STOCKCONG_EN_A--1299 All rights reserved... - Page 8 Introduction E 2000 Nordson Corporation STOCKCONG_EN_A--1299 All rights reserved...
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Page 9: Europe
Nordson UV 44- - 1753- - 558 000 44- - 1753- - 558 100 Distributors in Eastern & DED, Germany 49- - 211- - 92050 49- - 211- - 254 658 Southern Europe E 2002 Nordson Corporation NI_EN_K--0702 All rights reserved... -
Page 10: Outside Europe / Hors D'europe / Fuera De Europa
Introduction Outside Europe / For your nearest Nordson office outside Europe, contact the Nordson offices below for detailed information. Hors d’Europe / Fuera de Europa Pour toutes informations sur représentations de Nordson dans votre pays, veuillez contacter l’un de bureaux ci- - dessous. - Page 11 Section 1 Safety S1EN--03--[SF--Powder]--6 E 2000 Nordson Corporation All rights reserved...
- Page 12 Safety S1EN--03--[SF--Powder]--6 E 2000 Nordson Corporation All rights reserved Issued 10/98...
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Page 13: Qualified Personnel 1
They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Use of Nordson equipment in ways other than those described in the 3. Intended Use documentation supplied with the equipment may result in injury to persons or damage to property. -
Page 14: Personal Safety 1
To prevent injury, be aware of less- - obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. S1EN--03--[SF--Powder]--6 E 2000 Nordson Corporation All rights reserved Issued 10/98... -
Page 15: Fire Safety 1
Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. S1EN--03--[SF--Powder]--6 E 2000 Nordson Corporation... -
Page 16: Action In The Event Of A Malfunction 1
Identify the reason for the malfunction and correct it before restarting the equipment. Dispose of equipment and materials used in operation and servicing Disposal according to local codes. S1EN--03--[SF--Powder]--6 E 2000 Nordson Corporation All rights reserved Issued 10/98... - Page 17 Section 2 Description ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 18 Description P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
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Page 19: Intended Use 2
Description Section 2 Description The Nordson ColorMax Booth System is designed primarily as fast and 1. Intended Use easy clean booth. Fig. 2-1 Typical ColorMax Booth System ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02... -
Page 20: Features 2
Description The Nordson ColorMax Booth Systems forms part of a family of powder 2. Features booths based on proven Nordson Booth technology. The booth system offers an economical easy clean alternative to other systems due to the method of construction. - Page 21 Section 3 Installation ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 22 Installation P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
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Page 23: Transport
Transport the unit so as to avoid damage. Do not throw the unit. Use 1. Transport suitable packaging materials and sturdy cartons. Specific weights vary between system. Contact your local Nordson representative for details Protect the unit from exposure to humidity, dust, vibrations and prolonged exposure to bright sunlight. -
Page 24: Setting Up The Unit
NOTE: Booths are generally delivered ”flat pack” for on- - site assembly. NOTE: Installation of the booth should not be undertaken without the presence of a Nordson representative or a suitably qualified person. 1. Choose a level site on which to install the ColorMax Booth, away from drafts or any other airborne contaminates. -
Page 25: Set Up Procedure
11. The system is now ready for use 12. Normal clean down procedures now apply but it may be necessary to condition the booth when necessary to ensure the best possible colour change. ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02... -
Page 26: Recommended Cleaning Solvent
Installation Listed below is the composition of solvent we recommend in the initial set 10. Recommended Cleaning up and for maintenance cleaning. This solvent is available from Nordson Solvent upon request. Distillate: 5% Butylacetate: 17% Cellesolve--Acetate: 5% Acetone: 20% Benzene 80/110: 15% Xylol: 38% The nearest standard solvent available to the above is cellulose thinners. - Page 27 Section 4 Operation ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 28 Operation P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
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Page 29: Daily Operation
8. Start spraying powder and run production. 9. After approx. 2 minutes of recycled powder being returned back through the recycle hose move the hose into the sieve holster. (if applicable). ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02... -
Page 30: Clean Down Procedure
21. Remove the box of powder from the Powder Feed Centre (where applicable). 22. Vacuum out the sieve to remove any dirt (where applicable). P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02... - Page 31 Operation Clean Down Procedure 23. Manually clean the sieve using compressed air (where applicable). (contd.) 24. Clean down the rest of the Powder Feed Centre (where applicable). ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 32 Operation P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 33 Section 5 Maintenance ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 34 Maintenance P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 35 Check vent hoses for blockages, clean and refit. Check all external cables and hoses for damage, replace or repair as necessary. Visually check the complete system for leaks, rectify. ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
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Page 36: Routine Daily Maintenance
Check for impact fusion and mechanically or chemically remove as efficiency will be affected. On units with final filters, powder leakage may not be noticed, but if adequate records have been kept, the faults will be apparent. P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02... -
Page 37: Compressed Air
The unit should be tested for electrical safety, at intervals of not more than 12 months, according to the Electricity at Work regulations 1989 (as revised) or similar for non- - UK installations. ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02... - Page 38 Maintenance P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 39 Section 6 Troubleshooting ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 40 Troubleshooting P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...
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Page 41: Important Hints For Troubleshooting
The unit does not contain any user serviceable parts; approved parts available from Nordson must replace any parts that fail. ColorMax P/N 768625C... -
Page 42: Table Of Troubleshooting
Cyclone retains impact fused Remove fused powder with solvent. powder Do not scratch the internal surface of the cyclone Sieve screen damaged Repair or replace P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02... - Page 43 See application manuals Cyclone loss Surge hopper seal faulty Repair or replace Surge hopper over filling Check recycle system for blockages Inspection door seal leaking Repair or replace ColorMax P/N 768625C E 2002 Nordson Corporation All rights reserved Issued 12/02...
- Page 44 Troubleshooting P/N 768625C ColorMax E 2002 Nordson Corporation All rights reserved Issued 12/02...