ARIS Tensor Zone 2/22 Manual
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ARIS Tensor Zone 2/22 Manual

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Stellantriebe
Original declaration of
incorporation with manual for
ARIS actuator Tensor
Tensor
Tensor+ (Option)
Tensor+ Zone 2/22 (Option)

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Summary of Contents for ARIS Tensor Zone 2/22

  • Page 1 Stellantriebe Original declaration of incorporation with manual for ARIS actuator Tensor Tensor Tensor+ (Option) Tensor+ Zone 2/22 (Option)

  • Page 2: Table Of Contents

    Table of contents 1. Identification ................................3 Nameplate ............................................3 Guidelines and standards ........................................4 2. Safety information ................................4 Warnings ............................................4 General safety advices ........................................4 3. Technical specification ..............................5 Functions and application areas (Intended use) ................................... 5 Safe and accurate use ........................................5 Dimensions ............................................

  • Page 3: Identification

    Actuator type 85...265 V AC, 50/60 Hz Voltage/Frequency (DC as an option) 60s/90°, 15 Nm, 20 VA Actuating time/Torque/Power consumption Ambient temperature/Protection class UT -15°C/+60°C IP65 Made in Germany ARIS Stellantriebe GmbH Rotter Viehtrift 9 D-53842 Troisdorf www.stellantriebe.de Stellantriebe Tensor...

  • Page 4: Guidelines And Standards

    The actuator components are conform to the state of the art and apply as generally safe at the time they are shipped. This manual serves as basis to install and operate ARIS actuators safety conform. All persons working with or on ARIS actuators must observe this manual and especially its safety advices.

  • Page 5: Technical Specification

    Under water Safe and accurate use ARIS actuators are factory checked prior to delivery. The final functional testing must be performed within the total system by qualified technical personnel. The ARIS company assumes no liability for any direct or indirect damage arising from •...

  • Page 6: Dimensions

    Dimensions Tensor S F05 Ø50 F03 Ø36 *Option metal cover (Tensor+) = 70 mm Round shaft with cross hole (Standard) Ø 5 ISO shaft D-shape Round shaft inner 4-square (Option) with feather key (Option) (Option) 4kt SW11 Ø20 Ø10 Tensor...
  • Page 7 Tensor M F05 Ø50 *Option metal cover (Tensor+) = 70 mm Round shaft with cross hole (Standard) ISO shaft Round shaft inner 4-square with feather key (Option) (Option) 4kt SW14 Type 30 to 40 Nm 50 to 60 Nm Special shafts upon request Tensor...
  • Page 8 ø Tensor L Option metal lid *Option metal cover (Tensor+) = 70 mm Innenvierkant inner 4-square (Option) Kabelveschraubungen optional cable gland optional (Standard=Blindstopfen) (standard=blind plug) 4kt SW17 Welle rund mit round shaft with round shaft with Welle rund mit Passfedernut cross hole feather key Querbohrung...

  • Page 9: Performance Data

    Performance data 3.4.1 Actuator specifications Protection class IP65 (IP 66/IP 67 Option) Motor • Supply: 85...265 V AC (50/60 Hz) / 24…48 V DC • Protection: Primary: 2A Tr • Control: BLDC • 50/60Hz ±5%, 100% ED • Isolation class E acc. to DIN EN 60085 Connection 3 cable entries M16x1.5 (customer provided) Path cutoff...

  • Page 10: Expected Lifespan And Intended Disposal

    Expected lifespan and intended disposal ARIS actuators have an expected lifespan of several years, depending on their utilization and application. No longer usable actua- tors must not be dismantled as a whole, but separately recycled in parts divided by their materials. Non-recyclable components must be disposed according to national disposal regulations.
  • Page 11 • permanent overload and blocking leads to actuator damages; • use only ARIS original spare parts. Consider prior to attachment of couplings: • Do not turn actuator shafts by force;...

  • Page 12: Initial Operation

    Initial operation 4.5.1 Electrical connection Hazardous voltage: Possible stroke! • The initial operation must be carried out only by experts! WARNING • De-energize the actuator before opening. • Observe the appropriate regulations during electrical installation and initial operation. Connect the actuator as follows (wiring diagram see chapter 4.5.2): •...

  • Page 13: Actuator Operation Without Controller And Display Module (Standard)

    The control terminals only have a function if the tensor electronics are operated without the ADVICE controller module I-ACT (PMR). CAUTION The drive must be permanently energized, otherwise the holding torque is not available! Actuator operation without controller and display module (Standard) Operation 5.1.1 Buttons and switches...

  • Page 14: Programming The End Positions (Setup Mode) Without Option Modules

    Meaning Down shaft rotates left 2x blink End position reached or override Supply voltage ON 2x blink Setup mode active Down shaft rotates right 2x blink End position reached or override ON/OFF ON: Automatic active OFF: Hand mode active Current limit active at actuator LI/RE no error 1x blink Holding current active at motor STOP...

  • Page 15: Operations With Modules And Extras

    Operations with modules and extras Übersicht Zuordnung der Tensor Menüpunkte zu den jeweiligen AddOn Boards Overview allocation of the tensor menu items to the particular AddOn Boards Menü Menu Funktion Function Parameter Anmerkung Remarks end position left    ...

  • Page 16: Led Display Module

    LED display module The LED display module simplifies the setup of the actuator via a clear presentation of the menu items in the double-digit 7-segment display. Potentiometer (electronic via additional board) 5–24 V DC U– Connection configuration Use only shielded wires GND Poti 5–24 V Output Poti 0...100% (Wiper, output impedance 1 kΩ)
  • Page 17 Set-up operation potentiometer Set slide switch  in position „MANU“ Push Button „Menu“  for > 2 sek. Set-up operation active, display  indicates 1. Menu item Programming the end position, setpoint input and actual value output: Approach end position Save end position Approach end position Save end position...

  • Page 18: Additional Auxiliary Switches S1-S4 (Add-On Board)

    Additional auxiliary switches S1-S4 (add-on board) The additional board ZW provides outputs for up to four additional bistable relays with preservation of the switching status in the deener- gized condition, to be freely programmed. Switching points It can be defi ned for each relay a left and right switching point. While moving from LEFT to RIGHT applies to the transitions: - SPL left switching point changes from OFF to ON - SPR right switching point changes from ON to OFF...

  • Page 19: Programming Of The Switching Points Without 7-Segment Display

    If no switching point defined, the corresponding relay is not switching. When turning on the ADVICE power supply all switching points are checked and the relays are preset or possibly switched according to the current sensor position. Minimum width of the switching point Both switching points must be different and must have a minimum distance.

  • Page 20: Programming Of The Switching Points With 7-Segment Display

    4) Select other relays • Button [M] > push 2 seconds  further see item 2) or 5) 5) Exit programming menu • Switch to AUTO mode. During loss of supply voltage the current switching states remain unchanged. After switching ADVICE on again the relay states will be determined and set by means of the current sensor position.

  • Page 21: Operation Of Actuators With Microprocessor Controller I-Act (Pmr)

    Operation of actuators with microprocessor controller I-ACT (PMR) Wiring diagram and pin confi guration 57/56 Message output, potential free opener, max. 200 V, max. 0.5 A, max. 10 W Actual value output, + Actual value, ground + 5 V supply Set value input + Set value input, ground Right...

  • Page 22: Configure Controller Connection

    Set value input Via pin 51/52 the controller receives a set value. When connecting a potentiometer (1) pin 53 supplies the encoder with the supply voltage. Via the DIP switches 3 and 4, the controller receives the information for use of input: −...

  • Page 23: Operation And Display Elements

    Operation and display elements Two 7-segment displays (1) provide information on the controller status and the operating steps. The controller is configured and operated with the three keys (2) and the switch (3). The small LEDs above the buttons and the switch and the two LEDs (4) below the switch indicate various operating states and messages.

  • Page 24: Operation Of The I-Act (Pmr), Current Output

    Operation of the I-ACT (PMR), Current output Automatic and hand mode 8.1.1 Operation modes The controller works in three operation modes: • Automatic: Control mode with surveillance • Hand mode: Manual left- and right-run of the actuator • Setup mode: Parameterization of the controller. 8.1.2 Change operation mode Change the operating modes by using switch (A) and button (B).

  • Page 25: Setup Mode I-Act (Pmr)

    Setup mode I-ACT (PMR) Survey The microprocessor controller I-ACT (PMR) can perform the following tasks: • Set left and right end position • Set handling shortly before reaching an end position and switching on and off of the motor • Enter voltage and current values for the end positions •...
  • Page 26 8.2.1 Menu items in detail 8.2.1.1 Programming end positions • Select the menu item "EL" for programming the left end position or "Er" for the right end position and confirm with button [M]. The screen displays a confirmation dialog. • Press the indicated button.
  • Page 27  4 mA 20 mA free values [mA] 0 mA (0 V optional) (2 V optional) (5 bzw. 10 V optional) ([V] optional) • Finally save new value with button [M], thereby the next menu item will be activated automatically. Defaults for the set values of the end positions must cover at least 20% of full scale, otherwise the error "PE"...
  • Page 28 Programming of the end positions, set value inputs and actual value outputs: Set-up operation has to be active Approach end position Save end position Approach end position Save end position Select values   0 mA 4 mA 20 mA X mA Save value Select values ...
  • Page 29 8.2.1.4 Cable break monitoring Cable break monitoring only functions in range 4...20 mA or 2...10 V. In range 4-20 mA or 2-10 V the cable break monitoring detects a failure of the set value signal below a determined threshold. This threshold amounts to 50% of the calibrated minimum value, therefore 2 mA or 1V.
  • Page 30 Modus Function Description Manu Contact open Auto Contact open Auto Fault & stall Error Contact open in the event of a fault Auto Fault & stall warning Contact open in the event of a fault 8.2.1.6 Message deviation Control Activate •...
  • Page 31 8.2.1.8 Speed reduction RPM speed reduction when approaching the end position • Select menu item „rP“ and confirm with button [M]. • Set the value between 0 (=no deceleration prior to approaching the end position) and 9 (=high deceleration prior to approaching the end position) in the sub menu.

  • Page 32: Operation Of The Actuator With Current Output

    Operation of the actuator with current output Circuit diagram and pin assignment 57/56 Message output, potential free opener, max. 200 V, max. 0,5 A, max. 10 W Actual value output, + Actual value output, ground – Fault message Störmelde- output ausgang (potentialfrei) (potential free)

  • Page 33: Funktion Konfigurieren

    Confi gure function Set DIP-switch Component damage by short-circuit. The DIP switches 1-2 and 3-4 switch to the same outputs. If the DIP switches 1 and 2 or the CAUTION DIP switches 3 and 4 are ON during operation, a short circuit can destroy components. −...
  • Page 34 Actuator movement The 7-segment display indicates the actuator position and direction of rotation. The actuator position is displayed as %-value from 0 up to 100%. The controller calculates the current %-value from the track between both end positions. The left end position complies with 100%, the right complies with 0%.

  • Page 35: Additional Advices Concerning The Intendet Use In Potentially Explosive Atmospheres Of The Zone 2 And 22 (Option)

    II 3G Ex ec nC IIB T4 Gc X Germany II 3D Ex tc IIIC T80 °C Dc X -15 °C ≤ Ta ≤ +45 °C CAUTION ARIS Stellantriebe GmbH Do not disconnect under tension! Rotter Viehtrift 9 D-53842 Troisdorf www.stellantriebe.de...

  • Page 36: Guidelines And Standards

    Guidelines and standards ARIS actuators of the type Tensor+ for the intended use in potentially explosive atmospheres of the zone 2 and 22 are electronic devices of the device group II and device category 3 according to appendix II of the directive 2014/34/EU. The fundamental health- and safety requirements are met through accordance with EN 60079-0:2012 + A11:2013, EN 60079-7:2015, EN 60079- 15:2010 and EN 60079-31:2014.

  • Page 37: Performance Data

    10.4 Performance data The maximum surface temperature of the actuators with regard to an ambient temperature of +45 °C is +80 °C. Protection class IP65 Motor • Supply: 85…265 V AC, 50/60 Hz; 24 V AC/DC • Protection: Primary 2A Tr •...

  • Page 38: Additional Options

    Additional options 11.1 Internal manual override (mechanical) Operating the manual override with a cordless screwdriver is not permitted because the CAUTION transmission can be destroyed due to the high speed! Turn the drive shaft with an Allen key SW4 at the manual override until the desired position is reached. 11.2 Option hand wheel Danger of a mechanical stroke.

  • Page 39: Parameter Reset

    LED L+R blink fast (approx. 4 s) c) LED L+R light permanently • Release buttons Required customer information If it is not possibly to remedy the malfunction, please inform your ARIS contact person. ADVICE Advices at: www.stellantriebe.de 13.1 Troubleshooting and repair Hazardous voltage: Possible stroke! •...
  • Page 40 Remarks No valid values for motor control Please contact your responsi- Motor Error from Hall sensor ble ARIS contact person No valid values from position sensor. Please contact your responsi- Sensor Error No existing magnet or out of valid range...

  • Page 41: Mains Filter

    Menu status 1=50%, i.e. at a supply voltage of e.g. 230 V AC voltages below 115 V AC will not be processed at the inputs 2/3. Maintenance 14.1 Service ARIS actuators of type Tensor have a lifetime lubrication and are generally maintenance-free. 14.2 Accessories No special tools are required for installation.
  • Page 42 Authorized representative for collection of relevant technical documents: Claudio Usai Quality and product safety ARIS Stellantriebe GmbH Rotter Viehtrift 9 D-53842 Troisdorf This declaration is invalid if the machinery is changed or rebuilt in a manner it was not designed for.
  • Page 44 Subject to technical changes. ARIS Stellantriebe GmbH Tel.: +49 2241 25186-0 Rotter Viehtrift 9 Fax: +49 2241 25186-99 53842 Troisdorf / Germany aris@stellantriebe.de www.stellantriebe.de Stellantriebe...

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