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Danfoss VLT 4000 ME Manual
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Danfoss VLT 4000 ME Manual

Danfoss VLT 4000 ME Manual

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VLT® 4000 VT
■ General technical data
Line supply (L1, L2, L3):
Supply voltage 200-240 V units ........................................................................ 3 x 200/208/220/230/240 V ±10%
Supply voltage 380-460 V units ........................................................................ 3 x 380/400/415/440/460 V ±10%
Supply voltage 525-600 V units ............................................................................... 3 x 525/550/575/600 V ±10%
Supply frequency ......................................................................................................................... 48-62 Hz +/- 1%
Max. imbalance of supply voltage:
VLT 4006 - 4011 VT / 380 - 460 V and 525 - 600 V ................................................ ±2.0% of rated supply voltage
VLT 4016 - 4062 VT / 380 - 460 V and VLT 4006 - 4032 VT / 200 - 240 V .............. ±1.5% of rated supply voltage
VLT 4016 - 4072 VT / 525 - 600 V ........................................................................... ±1.5% of rated supply voltage
VLT 4072 - 4600 VT / 380 - 460 V and VLT 4042 - 4062 VT / 200 - 240 V .............. ±3.0% of rated supply voltage
VLT 4100 - 4300 VT / 525 - 600 V ........................................................................... ±3.0% of rated supply voltage
Power factor / cos. ϕ ............................................................................................................ 0.90/1.0 at rated load
No. of switches on supply input L1, L2, L3 ........................................................................... approx. 1 time/2 min.
Max. short-circuit current ....................................................................................................................... 100.000 A
VLT output data (U, V, W):
Output voltage ................................................................................................................ 0-100% of supply voltage
Output frequency:
Output frequency 4006-4032, 200-240V .............................................................................. 0-120 Hz, 0-1000 Hz
Output frequency 4042-4062, 200-240V ................................................................................ 0-120 Hz, 0-450 Hz
Output frequency 4006-4062, 380-460V .............................................................................. 0-120 Hz, 0-1000 Hz
Output frequency 4072-4122, 380-460V ................................................................................ 0-120 Hz, 0-450 Hz
Output frequency 4152-4352, 380-460V ................................................................................ 0-120 Hz, 0-800 Hz
Output frequency 4450-4600, 380-460V ................................................................................ 0-120 Hz, 0-450 Hz
Output frequency 4006-4016, 525-600V .............................................................................. 0-120 Hz, 0-1000 Hz
Output frequency 4022-4062, 525-600V ................................................................................ 0-120 Hz, 0-450 Hz
Output frequency 4072-4300, 525-600V ................................................................................ 0-120 Hz, 0-450 Hz
Rated motor voltage, 200-240 V units .............................................................................. 200/208/220/230/240 V
Rated motor voltage, 380-460 V units .............................................................................. 380/400/415/440/460 V
Rated motor voltage, 525-600 V units ............................................................................................ 525/550/575 V
Rated motor frequency ............................................................................................................................ 50/60 Hz
Switching on output ................................................................................................................................. Unlimited
Ramp times ....................................................................................................................................... 1 - 3600 sec.
Torque characteristics:
Starting torque ............................................................................................................................... 110% for 1 min.
Starting torque (parameter 110 High break-away torque) ....................................... Max. torque: 130% for 0.5 sec.
Acceleration torque ....................................................................................................................................... 100%
Overload torque ............................................................................................................................................ 110%
Control card, digital inputs:
Number of programmable digital inputs ................................................................................................................ 8
Terminal nos. ............................................................................................................ 16, 17, 18, 19, 27, 29, 32, 33
Voltage level ........................................................................................................... 0-24 V DC (PNP positive logics)
Voltage level, logical "0" ........................................................................................................................... < 5 V DC
Voltage level, logical "1" ......................................................................................................................... > 10 V DC
MG.40.A4.22 - VLT is a registered Danfoss trademark
13

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Summary of Contents for Danfoss VLT 4000 ME

  • Page 1 Terminal nos......................16, 17, 18, 19, 27, 29, 32, 33 Voltage level ......................0-24 V DC (PNP positive logics) Voltage level, logical "0" ........................... < 5 V DC Voltage level, logical "1" ......................... > 10 V DC MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 2 No. of programmable digital and analog outputs ....................2 Terminal nos..............................42, 45 Voltage level at digital/pulse output ...................... 0 - 24 V DC Minimum load to frame (terminal 39) at digital/pulse output ................600 MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 3 Max. loadsharing cable length, screened cable ........25 m from frequency converter to DC bar. Max. cable cross-section to motor, see next section Max. cross-section for control cables ..................1.5 mm /16 AWG Max. cross-section for serial communication ................1.5 mm /16 AWG MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 4 If there is a line fault, the VLT AFD is able to carry out a controlled deramping. • If a line phase is missing, the VLT AFD will cut out when a load is placed on the motor. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 5 1. See section Fuses 2. American Wire Gauge 3. Measured using 100 ft. shielded motor cable at rated load and rated frequency. 4. Connection stud 1 x M8 / 2 x M8. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 6 3 Measured using 100 feet shielded motor cable at rated load and rated frequency. 4 Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 7 3. Measured using 100 feet shielded motor cable at rated load and rated frequency. 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 8 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. DC connection 95 mm /AWG 3/0. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 9 Always comply with national and local regulations on min. cable cross-section. 5. Connection bolt 1 x M10 / 2 x M10 (mains and motor), connection bolt 1 x M8 / 2 x M8 (DC-bus). MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 10 Max. cable cross section is the maximum possible cable cross section that can be fitted on the terminals. 5. Connection stud 2 x M12/3 x M12. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 11 Estimated power loss at max. load Enclosure IP 20 and NEMA 1 1. See section Fuses. 2. American Wire Gauge (AWG). 3. Measured using 100 ft screened motor cables at rated load and rated frequency. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 12 3. Min. cable cross-section is the smallest cable cross-section allowed to be fitted into the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 4. Aluminum cables with cross section above 35 mm /AWG 2 must be connected by use of an Al-Cu connector. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 13 3. Min. cable cross-section is the smallest cable cross-section allowed to be fitted into the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 4. Connection stud 1 x M8 / 2 x M8. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 14 L50S-350 A50-P350 4252 FWH-400 206xx32-400 L50S-400 A50-P400 4302 FWH-500 206xx32-500 L50S-500 A50-P500 4352 FWH-600 206xx32-600 L50S-600 A50-P600 4450 FWH-700 206xx32-700 L50S-700 A50-P700 4500 FWH-800 206xx32-800 L50S-800 A50-P800 4600 FWH-800 206xx32-800 L50S-800 A50-P800 MG.40.A4.22 - VLT is a registered Danfoss trademark...

  • Page 15: Non Ul Compliance

    Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 (symmetrical), 500 V/600 V maximum. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 16 NEMA 1 bottom cover 4100 - 4150 (600 V) 14.6 13.2 4200 - 4300 (600 V) 16.5 15.7 aa: Min. air-space above enclosure to other parts. bb: Min. air-space below enclosure to other parts. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 17 VLT® 4000 VT ■ Mechanical dimensions MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 18 VLT® 4000 VT ■ Mechanical dimensions (cont.) Type H, Chassis, NEMA 1, NEMA 12 Type J, Chassis, NEMA 1, NEMA 12 MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 19 -55° C, derating of the VLT AFD will become relevant, see Derating for ambient temperature. The service life of the VLT AFD will be reduced if derating for ambient temperature is not taken into account. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 20 IP 54 filter mats must be changed when they are dirty. VLT 4152-4352, 380-460 V 225/9.0 Installation on a plane, vertical surface (spacers can be used). IP 54 filter mats must be changed when they are dirty. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 21 This applies to both chassis, NEMA 1 and NEMA12 units. For accessing the VLT 4450-4600 VT it require a minimum space of 23.8 inches in front of the VLT AFD. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 22 HF impedance. This avoids having different HF voltages for the individual devices and avoids the risk of ra-dio interference currents running in connection cables that may be used between the devices. The radio interference will have been reduced. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 23 The outlet from the ventilation must be placed above the highest-mounted AFD. Allowance must be made for the pressure loss across the filters and for the fact that the pressure is going to drop as the filters are choked. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 24 61. This terminal is connected to ground via an internal RC link. It is recommended to use twisted-pair cables to reduce the differential mode interference between the conductors. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 25 VLT 4006-4032, 200-240 V VLT 4006-4011, 380-460 V VLT 4016-4072, 380-460 V VLT 4006-4011, 525-600 V VLT 4016-4072, 525-600 V NEMA 12 Compact NEMA 1 VLT 4006-4011, 380-460 V VLT 4102-4122, 380-460 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 26 VLT® 4000 VT Compact IP 20 VLT 4102-4122, 380-460 V Compact NEMA 12 VLT 4102-4122, 380-460 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 27 VLT 4006-4032, 200-240 V Chassis VLT 4016-4072, 380-460 V Chassis VLT 4042-4062, 200-240 V VLT 4100-4150, 525-600 V NEMA 1 VLT 4042-4062, 200-240 V NEMA 12 VLT 4100-4150, 525-600 V VLT 4042-4062, 200-240 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 28 Chassis VLT 4152-4352, 380-460 V NEMA 1, NEMA 12 VLT 4152-4352, 380-460 V Chassis Disconnect, fuse, RFI VLT 4152-4352, 380-460 V NEMA 1, NEMA 12 Disconnect, fuse, RFI VLT 4152-4352, 380-460 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 29 VLT® 4000 VT Chassis VLT 4200-4300, 525-600 V NEMA 1 VLT 4200-4300, 525-600 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 30 VLT® 4000 VT ■ Electrical installation, enclosures Compact NEMA 1 / NEMA 12 VLT 4450-4600 VT, 380-500 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 31 VLT 4006-4011, 380-460 V VLT 4006-4011, 525-600 V Chassis/NEMA 1 VLT 4006-4032, 200-240 V VLT 4016-4122, 380-460 V VLT 4016-4072, 525-600 V NEMA 12 VLT 4006-4032, 200-240 V VLT 4016-4072, 380-460 V MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 32 VLT® 4000 VT ■ Electrical installation, power cables Chassis/NEMA 1 NEMA 12 VLT 4042-4062, 200-240 V VLT 4042-4062, 200-240 V VLT 4100-4150, 525-600 V Chassis/NEMA 1 VLT 4200-4300, 525-600 V MG.40.A4.22 - VLT is a registered Danfoss trademark...

  • Page 33: Line Connection

    VLT 4052-4072 53 in-lbs/6.0 Nm 5 mm VLT 4100-4300 100 in-lbs/11.3 Nm 1. IP 54 units with RFI filter line terminals 6 Nm 2. Allen screws (hexagon) 3. Loadsharing terminals 84 in-lbs/M8 (bolt) MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 34 NOTE In older motors without phase coil insulation, a LC filter should be fitted to the VLT AFD output. See the Design Guide or contact Danfoss. MG.40.A4.22 - VLT is a registered Danfoss trademark...

  • Page 35: Ground Connection

    In systems with motors connected in parallel, the supply to the control card and any option cards electronic thermal relay (ETR) of the VLT AFD cannot installed. This enables full operation of the LCP (incl. MG.40.A4.22 - VLT is a registered Danfoss trademark...

  • Page 36: High-Voltage Relay

    If very long control cables are used, 50/60 Hz ground loops may occur that will disturb the whole system. This problem can be solved by MG.40.A4.22 - VLT is a registered Danfoss trademark...

  • Page 37: Electrical Installation, Control Cables

    See parameters 319-322 Analoge/digital outputs. Supply voltage to potentiometer and thermistor 10 V DC. 53, 54 Analog voltage input, 0 - 10 V DC. Common for analog voltage inputs. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 38 61, which is connected to the frame via an RC-link. Bus termination The bus must be terminated by a resistor network at both ends. For this purpose, set switches 2 and 3 on the control card for "ON". MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 39 VLT AFD can be controlled and monitored for either reference, feedback or thermistor. See via serial communication. Analog inputs in parameter group 300. * These terminals can be programmed for other functions. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 40 Parameter 309 = Terminal 53, min. scaling Parameter 310 = Terminal 53, max. scaling - Parameter 314 = Reference [1] - Parameter 315 = Terminal 60, min. scaling - Parameter 316 = Terminal 60, max. scaling MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 41 Display mode from either the Quick carried out. menu or the Extend menu mode. [OK] is used for confirming a change of the parameter selected. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 42 [HAND START]-[AUTO START]. [RESET] is used for resetting the VLT AFD after an alarm (trip). Can be selected as Enable [1] or Disable [0] via parameter 015 Reset on LCP. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 43 The scroll list on the next page gives the operating data that can be shown for variable 2 in display mode. Changes are made via the [+/-] keys. VAR 1.1 VAR 1.2 VAR VAR 2 SETUP STATUS MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 44 The text in line 1 gives the operating variable Line 4 says that the VLT AFD is in Auto mode with shown in line 2. remote reference, and that the motor is running. MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 45 The display is in the form of a bar graph. USE +/- 40Hz 40.0Hz SETUP ----60 AUTO REMOTE RUNNING MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 46 HAND LOCAL RUNNING AUTO REMOTE RUNNING With local reference Display mode IV Display mode II Keep the [DISPLAY MODE] key down REF% CURR.A POW.,KW 40.0 Hz AUTO REMOTE RUNNING Display mode III 175ZA697.10 MG.40.A4.22 - VLT is a registered Danfoss trademark...
  • Page 47 600, Operating hours 601, Hours run 602, kWh counter 603, Number of power-ups 604, Number of overtemperatures 605, Number of overvoltages It is also possible to carry out initialization via parameter 620 Operating mode MG.40.A4.22 - VLT is a registered Danfoss trademark...

  • Page 48: Quick Menu

    Ramp Up Time reads ‘100 s.’ procedure as described for Quick Menu functions. 8. Press OK key to enter new value into drive controller. MG.40.A4.22 - VLT is a registered Danfoss trademark...