Vertical Loop Throttle Handle Removal; Vertical Loop Throttle Handle Replacement - Magliner Coolift CPA Series Service Manual

VERTICAL LOOP THROTTLE HANDLE REMOVAL

TORX T30 DRIVER, #3 PHILLIPS SCREWDRIVER, 7/16" WRENCH, 7/64 ALLEN WRENCH
1) Turn off main power switch. Disconnect the batteries.
2) Unplug the throttle and throttle interlock button wiring from the main wiring harness (see pages
6-7).
3) Remove the two socket head screws at the lower part of the handle using two 7/16" wrenches.
4) Remove the two pan head machine screws at the top of the handle using #3 Phillips and one 7/16
wrench.
5) Remove the pan head machine screw holding the horizontal brace to the vertical loops.
6) Rotate the vertical loop handle toward center to clear the upper handle mounts.
7) The handle should be able to slide vertically through the end of the horizontal brace and removed.
This may take some effort and the end of the brace can be pried open slightly if necessary to ease
removal.
8) As the handle lifts, carefully guide and pull the throttle and throttle interlock cables through the
opening in the enclosure.
9) Once the cables have been pulled out of the enclosure the handle can be removed completely.

VERTICAL LOOP THROTTLE HANDLE REPLACEMENT

TORX T30 DRIVER, #3 PHILLIPS SCREWDRIVER, 7/16" WRENCH, , 7/64 ALLEN WRENCH
NOTE: Replacing a handle on the CooLift requires that the entire handle assembly first must be
removed. See Vertical Loop Handle Removal for instructions.
1) Turn off main power switch. Disconnect the batteries.
2) With the entire handle assembly removed from the CooLift, take the new vertical loop handle
and slide the replacement handle into the horizontal brace, before it is lowered into place take
the throttle and interlock cables and feed them into the opening of the enclosure. Slide the
replacement handle into place and replace the screw; finger tighten only for now.
3) As the handle is lowered into place carefully pull the cables into the enclosure being sure not to
pinch them under the handle.
4) Once the handle is seated down rotate the top of the vertical loop handle into position.
5) Place the two screws into the top holes in the handles and then hand tighten it to the frame.
6) Place the screws the bottom holes located in the handles and hand tighten them to each of the
corner posts.
7) Place the remaining screw in the hole that secures the horizontal brace to the vertical loop handle,
carefully being sure not to pinch the cables in the handle, and tighten them using #3 Phillips
screwdriver and 7/16" wrench.
8) Tighten all previously hand tightened screws.
9) Plug the throttle cable and the interlock cable back into the main wiring harness going to the
controller (see pages 6-7).
1-800-MAGLINE (624-5463)
TOOLS NEEDED:
TOOLS NEEDED:
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