Magliner CooLift CPA48 Owner's Manual

With electric hydraulic lift and propulsion

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Service manual (64 pages)

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CooLift

Owner's Manual

For CooLift models with electric hydraulic lift AND propulsion

(CPA-- models)

IMPORTANT: Read entire manual before operating

Serial #: _________________________________

Date of Purchase: ________________________

1-800-MAGLINE (624-5463)

Page 1

www.magliner.com

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Summary of Contents for Magliner CooLift CPA48

Page 1 CooLift ® Owner’s Manual For CooLift models with electric hydraulic lift AND propulsion (CPA-- models) IMPORTANT: Read entire manual before operating Serial #: _________________________________ Date of Purchase: ________________________ 1-800-MAGLINE (624-5463) Page 1 www.magliner.com...
Page 2 Magline, Inc. Alterations of Magliner products void any warranty or liability on the part of Magline, Inc. Magline, Inc. does not guarantee product capacity if alterations are made.
Page 3: Table Of Contents
® Table of Contents Introduction, Safety Instructions ......................4 Operating Labels ...........................5 General Specifications ..........................6 CooLift Pallets ............................7 Controls -- General Operation ......................8-12 Battery Instructions ........................13-15 Troubleshooting ..........................16-17 Maintenance / Inspection Checklist....................18-23 1-800-MAGLINE (624-5463) Page 3 www.magliner.com...
Page 4: Introduction, Safety Instructions
Keep the Magliner CooLift in an upright position at all times. • Do not utilize Magliner CooLift as a lifting device for anything other than a CooLift pallet. • Do not use the Magliner CooLift to lift or to transport people.
Page 5: Operating Labels
• Use caution on natural grades; operator should be positioned uphill from cart when descending, use brake to control speed, no sharp turns • Always apply holding brake and lower lift before unloading pallet or leaving CooLift unattended 1-800-MAGLINE (624-5463) Page 5 www.magliner.com...
Page 6: General Specifications
24v (two 12v battery cells) Battery cells Sealed lead acid - maintenance free Fluid Specifications Brake fluid DOT 3 or DOT 4 CPA43 CPA48 CPA53 CooLift with CooLift with CooLift without bulk head bulk head bulk head 1-800-MAGLINE (624-5463) Page 6 www.magliner.com...
Page 7: Coolift Pallets
Anti-slip tape reduces product from shifting Buttons for attaching beginning of stretch wrap Pallet design allows for any size CooLift pallet to stack on top of any other size CooLift pallet. 1-800-MAGLINE (624-5463) Page 7 www.magliner.com...
Page 8: Controls -- General Operation
K) Throttle - used to control speed for propulsion assist feature. L) Throttle Interlock Button - used to activate propulsion assist feature. M) Folding Lift Assist Handles (optional) - provides ergonomic lifting solution when leverage is needed for removing CooLift from under pallet/overcoming thresholds. 1-800-MAGLINE (624-5463) Page 8 www.magliner.com...
Page 9 CooLift ® 1-800-MAGLINE (624-5463) Page 9 www.magliner.com...
Page 10 1) Engage the holding brake whenever leaving the CooLift unattended. 2) Pallets on the Magliner CooLift should always be in the down position when not moving. 3) Keep hands, feet and all items clear of the moving parts of the CooLift.
Page 11 Figure 1: CooLift secured under a loaded pallet with the holding brake engaged Transporting a pallet with the Magliner CooLift 1) When transporting a pallet with the CooLift the operator should always use caution on natural grades. Be positioned uphill from cart when descending, use brake to control speed and make no sharp turns.
Page 12 Check to be sure the path is clear. • Check behind you for obstacles or people before using the propulsion assist in reverse mode. • Keep both hands on the CooLift handles while using the propulsion assist feature. 1-800-MAGLINE (624-5463) Page 12 www.magliner.com...
Page 13: Battery Instructions
Only use authorized Magliner CooLift replacement parts. Battery Life The Magliner CooLift is powered by two 12-volt storage batteries. The lift and propulsion motors draw current from the batteries based on the amount of effort required to meet load being lifted.
Page 14 CooLift ® A built-in Magliner AC charger (part #63004 when using a common 120v domestic or 230v international outlet) is capable of safely charging your CooLift battery. This charger uses standard household power. Battery Charging Warnings:  Use only Magliner chargers designated for use with CooLift.
Page 15 Full charge is indicated by scrolling across 10 bars • A partially charged battery is indicated by scrolling across two to nine bars • When the main power switch is OFF, the battery meter will not display 1-800-MAGLINE (624-5463) Page 15 www.magliner.com...
Page 16: Troubleshooting
 Is there any foreign matter in the linkage system?  Check for loose wire connections.  Use the manual pump handle to lower the deck (the manual pump handle is stored inside the enclosure). 1-800-MAGLINE (624-5463) Page 16 www.magliner.com...
Page 17  Has the parking brake been released?  Check for loose wire connections from the controller or battery.  Is there any debris in the chains or in other parts of the propulsion system?  Contact Magline if problem persists. 1-800-MAGLINE (624-5463) Page 17 www.magliner.com...
Page 18: Maintenance / Inspection Checklist
CooLift ® 1-800-MAGLINE (624-5463) Page 18 www.magliner.com...
Page 19 CooLift ® 1-800-MAGLINE (624-5463) Page 19 www.magliner.com...
Page 20 CooLift ® 1-800-MAGLINE (624-5463) Page 20 www.magliner.com...
Page 21 CooLift ® 1-800-MAGLINE (624-5463) Page 21 www.magliner.com...
Page 22 CooLift ® 1-800-MAGLINE (624-5463) Page 22 www.magliner.com...
Page 23 CooLift ® 1-800-MAGLINE (624-5463) Page 23 www.magliner.com...
Page 24 CooLift ® 1-800-MAGLINE (624-5463) Page 24 www.magliner.com...
Page 25 CooLift ® 1-800-MAGLINE (624-5463) Page 25 www.magliner.com...
Page 26 CooLift ® 1-800-MAGLINE (624-5463) Page 26 www.magliner.com...
Page 27 CooLift ® 1-800-MAGLINE (624-5463) Page 27 www.magliner.com...
Page 28 CooLift ® ® MAGLINE INC. Standish, Michigan 48658 1-800-MAGLINE (624-5463) www.magliner.com Form # B9355 REV 05/2018 CooLift ® is a registered trademark owned by © Copyright 2015-2018, Magline, Inc. Swift Water Logistics Patent: www.magliner.com/patents 1-800-MAGLINE (624-5463) Page 28 www.magliner.com...

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