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BOC Edwards Manuals
Water Pump
iH Series
Instruction manual
BOC Edwards iH Series Instruction Manual
Dry pumping system
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Section Title Page
1 Introduction
Scope and Definitions
ATEX Directive Implications
The Ih System
Ih-F Variants
Safety
The HCDP Dry Pump
The HCDP Gas System
The HCMB Mechanical Booster Pump (Ih600/Ih1000 Only)
Temperature Control System
HCDP Pump Temperature Control System
Schematic Diagram of the HCDP Pump Gas System
HCMB Pump Temperature Control System (Ih600/Ih1000 Only)
Exhaust System
Electrical System
Introduction
Electrics Box
Schematic Diagram of the Ih80/Ih600 Electrical Systems
Schematic Diagram of the Ih1000 Electrical System
Electronics Module
Gas Module
Controls and Indicators
Control Functions
Priority of Control
Controls and Indicators on the Dashboard
Setpoints, Warning and Alarm Conditions
Safety Sensors
Pump Display Terminal
Front Panel of the Pump Display Terminal
Drip Tray
Seismic Brackets
Labels
Exhaust Enclosure
Ih Disconnect Box (Accessory)
Disconnect Box General Arrangement
Label Positions on Ih System Enclosures
Start Control
Emergency off Control
Brownout Protection
Circuit Protection
Ih Photohelic Switch/Gauge (Accessory)
Accessories
2 Technical Data
General
Performance
Temperature Control System
Cooling-Water Supply
Centres of Mass Dimensions (MM) and Mass Distribution
Typical Pumping Speed and Pump Power Curves for an Ih80
Typical Pumping Speed and Pump Power Curves for an Ih600 at 50Hz
Typical Pumping Speed and Pump Power Curves for an Ih600 at 60Hz
Typical Pumping Speed and Pump Power Curves for an Ih1000 at 50Hz
Typical Pumping Speed and Pump Power Curves for an Ih1000 at 60Hz
Lubrication
HCDP Pump
HCMB Pump (Ih600/Ih1000 Only)
Electrical Data
Full Load Current Ratings
Gas System
Materials in Contact with Process Gases
Fire Safety
Resource Conservation
Default Setpoints
Electronics Module Default Setpoints
Connections
Tracer Gas Analysis
Test Parameters
Test Results
Disconnect Box (Accessory)
Electrical Data
General
Operating Conditions
Item Numbers
Installation
Safety
Installation Checklist
Unpack and Inspect
Remove the Enclosure Panels
Reconfigure the Nitrogen And/Or Water Connections (if Required)
Locate the Ih System
Reconfigure the Nitrogen and Water Connections (if Required)
Check the Pump Oil-Level(S)
Ih80 Systems
Ih600/Ih1000 Systems
Install or Replace the Pump Display Terminal and Optional Accessories (if Necessary)
(If Necessary)
Install Optional Accessories
Install or Replace the Pump Display Terminal and Optional Accessories
Install the Pump Display Terminal
Connect the Ih Inlet to Your Vacuum System
Connect the Ih Exhaust Outlet to Your Exhaust-Extraction System
Connect the Ih Exhaust Outlet to Your Exhaust Extraction System
Connect to Your Factory Extraction System (Optional)
Connect the Nitrogen Supply
Leak Test the System
Install Additional Safety Equipment (Optional)
Connect to Your Emergency Stop Circuit (Optional)
Reconfigure the Ih System for Your Electrical Supply (Ih80/Ih600 Only)
Electrical Supply and RF Earth (Ground) Connections
Reconfigure the Ih System for Your Electrical Supply (if Necessary)
Reconfigure the Pump-Motor Terminal-Boxes (Ih80/Ih600 Only)
Reconfigure the Pump(S) for Your Electrical Supply (if Necessary)
Connect the Electrical Supply Cable to the Connector Mating-Half
Connect the Electrical Supply to the Ih System
Connect an Additional RF Earth (Optional)
Refit the Enclosure Panels
Connect the Cooling-Water Hoses
Adjust the Interstage Purge Flow Rates if Necessary
Commission the Ih System
Switch on an Ih80/Ih1000 System
Configure and Switch on an Ih600 System
Install the Disconnect Box (Accessory)
Unpack and Inspect
Electrical Installation
Mounting
Main Electrical Supply
Cable Connections
Install Photohelic Switch/Gauge (Accessory)
Mounting
Unpack and Inspect
Piping Connections
Photohelic Spoolpiece
Cable Connections
Photohelic Gauge Piping Connections
Pump Display Terminal Menus and Display Formats
Introduction
General Operation
The CANCEL Button
Front Panel of the Pump Display Terminal
Display Text and Variable Text
Wrap-Around
Timeout
Menu Structure
Example
Menu Structure
Menu Logic
Switch on Menu
Switch on
Switch off Menu
Switch off
Normal Menu
Normal
Status Menu
Status
Control Menu
Control
Setup
Inlet Purge
Gas Ballast
Run Til Crash
Setup Menu
Units
Normal Display
Units Menu
Service
Service Menu
Serial Numbers
Serial Menu
Zero Sensors
Gas Valve Control Menu
Gas Valve Control
Manual
Manual Menu
View Status
Messages Menu
Messages
Warning and Alarm Messages Menu
Operation
Introduction
ATEX Directive Implications
Flammable/Pyrophoric Materials
Introduction
Gas Purges
Configure the System (Optional)
Change the Display Format
Change the Normal Display
Configuration Store Nominal Gas Flows
Change the Display Units
Take and Release Control
Start-Up
Check the Nitrogen Pressure and Adjust if Necessary
Monitor the Status of the Ih System
Warning and Alarm Indications
Manual Shut-Down
Warning and Alarm Messages
Automatic Shut-Down
Emergency Stop
Restart the HCMB Pump after Automatic Pump Shut-Down (Ih600/Ih1000 Only)
Restart the Ih System after Emergency Stop or Automatic Shut-Down
Operation of Ih System Components
Operation of the Load-Lock Pump
Disconnect Box and Photohelic Switch/Gauge (Accessories)
Normal Startup
Restart after Fault
Shutdown
Local EMO
Remote EMO
Photohelic Gauge
Brownout
Maintenance
Safety
Correct Use of Tube Fittings
Fit a Tube Fitting
Fit a Tube Fitting
Reconnect a Tube Fitting
Maintenance Frequency
Inspect the Connections, Pipelines, Cables and Fittings
Check the Purge Gas Flow Rates
Inspect and Clean the Exhaust-Pipe, Elbow and Check-Valve
Dismantle, Clean and Refit the Exhaust-Pipe and Elbow
Clean and Refit the Check-Valve (if Fitted)
Fit Insulation Jackets
Check the HCMB Pump Oil-Level (Ih600/Ih1000 Only)
Check the HCDP Pump Oil-Level
Change the HCDP Pump Oil
Change the HCMB Pump Oil (Ih600/Ih1000 Only)
Zero the Gas Module Flow Transducer
Adjust the Pump Display Terminal Display Viewing Angle
Replace a Fuse
Replace the Pump Display Terminal
Relocate the Ih System for Maintenance
Check for Free Rotation of the HCDP Pump
Fault Finding
Warning and Alarm Message Fault Finding
Other Fault Finding
Fault Messages
Disconnect Box and Photohelic Switch/Gauge (Accessories)
Introduction
Fault Finding
Fuse Replacement
Warning Messages
Alarm Messages
Fault Types
Storage and Disposal
Disposal
Storage
Transportation
Service, Spares and Accessories
Introduction
Service
Spares
Ordering Accessories
Active Gauge Connection Kit
Exhaust Temperature Sensor
Ih600 Pressure Control Kit
Ih Enclosure Extraction Fan Kit
Other Accessories
IM Interface and Communications Modules
Itim
Ih Alternative Connections Kits
Ih Alternative Exhaust Kit
Ih Nitrogen Flow Switch
Ih PC Interface Kits
Ih Disconnect Box
Ih Photohelic Switch/Gauge Kit
Ih Pump Display Module
Ih Pump Display Module Extension Cables
Ih Pump Display Terminal Extension Cables
Return of Boc Edwards Equipment
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A533-50-880
Instruction Manual
Issue D
iH Dry Pumping Systems
Manor Royal, Crawley, West Sussex, RH10 9LW, UK
Telephone: +44 (0) 1293 528844 Fax: +44 (0) 1293 533453
http://www.bocedwards.com
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This manual is also suitable for:
Ih80
Ih600
Ih1000
Ih80f
Ih600f
Ih1000f
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