Download Print this page

Teledyne 5800 Removal And Replacement

115v refrigeration module

Advertisement

Quick Links

5800 115V Refrigeration Module
Removal and Replacement
These instructions cover the 4700 and 5800 115V
refrigerator module replacement. Before attempting to
remove and replace a module observe the following
precautions:
WARNING
Removing a module exposes you to electrical and
mechanical hazards. Always disconnect the AC
power cord before attempting to remove any
module. Only trained service personnel may
remove or replace these modules.
CAUTION
Modules contain circuit boards and sensitive electronics
that can be damaged by a discharge of static electricity.
Avoid touching the internal components. Only handle
the module by the edges or exterior surfaces.
CAUTION
Electrical connectors and wires can be damaged if
improperly handled. Electrical connectors must only be
handled by the connector body. Never grasp the wires
or use tools to disconnect a connector. Never allow a
module to hang by its wiring.
CAUTION
Earth ground bonding conductor. Do not
remove or disconnect. If this conductor must
be disconnected to remove a module, it must
be reconnected when installing the
replacement module.
Required Parts and Tools
Replacement refrigeration module assembly:
115 VAC sampler (P/N 60-5804-190)
Nylon cable tie (P/N 489-0110-00)
1
Permagum sealant (P/N 090-0200-38)
#3 Phillips screwdriver
11
/
" nut driver or socket wrench
32
Wire cutters
Flat-blade screwdriver
Putty knife
1. Permagum is a registered trademark of the Presstite Engineering
Company.
Instruction Sheet 60-4702-048
Revision H, November 8,
Removing the Module - Serial Number
216B and Newer
Complete the following to remove the existing
refrigerator module.
1. Unplug the line cord to remove the AC power.
2. Remove the coil shield, back cover, and
insulation panel (Figure 1). When removing the
foam insulation panel, take precautions not to
damage the foam around the tubing (see inset,
Figure 1).
Refrigeration module
Foam insulation panel
Back cover
Coil Shield
Figure 1: Open rear compartment
3. Cut the cable tie holding the power cord that
runs through the refrigeration assembly
(Figure 2).
Figure 2: Cut cable tie to free line cord
2019
Foam insulation panel
Cut cable tie

Advertisement

loading

Summary of Contents for Teledyne 5800

  • Page 1 Removal and Replacement Revision H, November 8, 2019 Removing the Module - Serial Number These instructions cover the 4700 and 5800 115V refrigerator module replacement. Before attempting to 216B and Newer remove and replace a module observe the following Complete the following to remove the existing precautions: refrigerator module.
  • Page 2 Instruction Sheet 60-4702-048 Revision H, November 8, 2019 4. Remove the refrigeration module mounting 7. Disconnect the four (4) compressor wires from screws (Figure 3). the power supply cable (Figure 5). 5. Carefully pull the module out and rotate a. While holding the overload relay in place, clockwise to expose the wiring connectors.
  • Page 3: Module Replacement

    Instruction Sheet 60-4702-048 Revision H, November 8, 2019 9. Remove the power cord from the refrigeration Note assembly. When installing the black a. Slide the bushing sideways away from the molded sensor do not refrigeration module until it is free (Figure 7). overtighten the cable tie on the Avoid bending the refrigeration tubing.
  • Page 4 Instruction Sheet 60-4702-048 Revision H, November 8, 2019 18. Install the module, tipping the top back while sliding the bottom forward. When the bottom of the system is in place, push the top into place (Figure 12). Ensure the slack in the power cord is Gasket removed before securing refrigeration module frame.
  • Page 5 Figure 1). 1. Unplug the line cord to remove the AC power. 22. Restore AC power to the 5800 refrigerator. 2. Remove the cover brace, back cover, and 23. Review the refrigerator temperature diagnostic insulation panel (Figure 14).
  • Page 6 Figure 17: Access compressor overload and relay Older (4700 only) Current (4700 & 5800) A screwdriver may be used to release the latch. Figure 19: Remove evaporator temperature sensor...
  • Page 7 Instruction Sheet 60-4702-048 Revision H, November 8, 2019 9. Remove the power cord from the refrigeration assembly. a. Slide the bushing sideways away from the refrigeration module until it is free. (Figure Permagum 20). Avoid bending the refrigeration tubing. b. Pull the power cord through the refrigeration module.
  • Page 8 Instruction Sheet 60-4702-048 Revision H, November 8, 2019 c. With the " wrench, connect the green and yellow ground wire with the nut to the Bushing threaded standoff on the frame. Note The black wire from the heater is not utilized. 16.
  • Page 9 P.O. Box 82531, Lincoln, Nebraska, 68501 USA Toll-free: (866) 298-6174 • Phone: (402) 464-0231 • Fax: (402) 465-3001 E-mail: IscoService@teledyne.com Teledyne Isco is continually improving its products and reserves the right to change product specifications, replacement parts, schematics, and instructions without notice.