CYBEX MG 500 Owner's And Service Manual
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CYBEX MG 500 Owner's And Service Manual

CYBEX MG 500 Owner's And Service Manual

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Cybex MG 500 Multi-Gym
Strength Systems
Owner's and Service Manual
Strength Systems
Part Number 58600 D
www.cybexinternational.com

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Summary of Contents for CYBEX MG 500

  • Page 1 Cybex MG 500 Multi-Gym Strength Systems Owner’s and Service Manual Strength Systems Part Number 58600 D www.cybexinternational.com...
  • Page 3 Cybex logo are registered trademarks of Cybex International, Inc. DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right t o revise this document at any time or to make changes to the product described within it without notice or obligation to notify a ny person of such revisions or changes.

  • Page 5: Table Of Contents

    5 Customer Service Ordering Parts ....5-1 Cybex Limited Warranty ..5-2 1 Safety Delivery Inspection.

  • Page 7: Safety

    ! WARNING: Serious injury could occur if these safety precautions are not observed: • DO NOT use the MG 500 if it is not located on a solid level surface. • Read all cautions/warnings and obtain proper instruction on use of the machine prior to using.
  • Page 8 • Make sure that all users are properly trained on how to use the MG 500. • Make sure there is enough room for safe access and operation of the MG 500. When the MG 500 is in use, there must be a minimum of at least three feet on all sides for safe access, operation and passage.

  • Page 9: Warning/Caution Decals

    Cybex MG 500 Multi-Gym Owner’s Manual Warning/Caution Decals Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury. Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
  • Page 10 Cybex MG 500 Multi-Gym Owner’s Manual See Fly Station diagram, letter E. See Pressing Station diagram, letter F. See Pressing Station diagram, letter G. Safety Page 1-4...
  • Page 11 Cybex MG 500 Multi-Gym Owner’s Manual Fly Station DESCRIPTION PART NO. B. Caution Decal ....8500-026 C. Caution Decal ....8500-025 E. Warning Decal ....8620-343 Warning Decal ....4800-381 Safety Page 1-5...
  • Page 12 Cybex MG 500 Multi-Gym Owner’s Manual Leg Press Station DESCRIPTION PART NO. A. Caution Decal ....4000Y316 C. Caution Decal ....8500-025 Warning Decal ....4800-381 Safety Page 1-6...
  • Page 13 Cybex MG 500 Multi-Gym Owner’s Manual Pressing Station DESCRIPTION PART NO. D. Warning Decal ....8500-311 Warning Decal ....4800-381 G. Caution Decal ....8500-028 Safety Page 1-7...
  • Page 14 Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension/Leg Curl Station DESCRIPTION PART NO. Warning Decal ....4800-381 B. Caution Decal ....8500-026 C. Caution Decal ....8500-025 Safety Page 1-8...

  • Page 15: Regular Maintenance Activities

    Preventative maintenance activities must be performed to maintain normal operation of your MG 500. Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 7.
  • Page 16 Cybex MG 500 Multi-Gym Owner’s Manual This page intentionally left blank Safety Page 1-10...

  • Page 17: Technical Specifications

    Cybex MG 500 Multi-Gym Owner’s Manual 2 - Technical Specifications General Specifications Frame Finish • Shall be made of mechanical quality 11 gauge and 16 gauge steel purchased in mill run quantities to assure the best consistency. • Prior to applying finish, each part shall be put through a multi-stage wash to remove all oils and to chemically prepare the surface for maximum adhesion.
  • Page 18 Cybex MG 500 Multi-Gym Owner’s Manual Pulleys • Shall use Dupont Corp. fiberglass-reinforced nylon 70G33 material, tensile strength rated at 22,500 PSI with 6203ZZ double sealed bearings dynamic load rated at 1600 lbs. • Pulleys shall be 4.50 inches in diameter with a cable groove with a depth of .250 inches.
  • Page 19 Cybex MG 500 Multi-Gym Owner’s Manual Hardware • All 3/8” socket head cap screws shall be of grade 8 (or equivalent). All bolts shall be either chromed or zinc plated for additional corrosion resistance. Weight Stack Guards • All weight stacks shall be guarded on the backside to prevent bystanders from inadvertent contact with the weight stack during use.

  • Page 20: Machine Specifications

    Cybex MG 500 Multi-Gym Owner’s Manual Machine Specifications MG 500 - Product No. 8600 8602 Machine Weight (includes weight stacks) 1733 lbs. 788 kg Three Weight Stacks 230 lbs. each 105 kg Size inches - 128 L x 74 W x 83 H...

  • Page 21: General Exercise Guidelines

    Your Cybex dealer can help you find one. Know the terms? A “repetition” (rep) is defined as one complete movement through an exercise, returning to the start position.

  • Page 22: Glossary

    Cybex MG 500 Multi-Gym Owner’s Manual Glossary Abduction - movement away from the mid-line of the body. Acceleration - the rate at which an object’s velocity changes with time; that is the change of velocity divided by the time interval.
  • Page 23 Cybex MG 500 Multi-Gym Owner’s Manual Anthropometrics - measurements and relationships of length and girth of body parts. Antagonist - the muscle in opposition to the agonist. Anatomical Position - standing erect, with feet and palms facing forward. Anatomical Pulley - a bone or skeletal prominence that alters the direction of the pull of a muscle to increase the muscle’s mechanical advantage.
  • Page 24 Cybex MG 500 Multi-Gym Owner’s Manual Cardiovascular - pertaining to the heart and blood vessels. Cartilage - there are several types. Hyaline cartilage is a relatively thin covering on the ends of many bones. It forms a smooth, resilient, low friction surface for the movement of one bone on another.
  • Page 25 Cybex MG 500 Multi-Gym Owner’s Manual Dorsal - pertaining to the back; opposite of ventral, palmar or plantar. Dorsiflexioni - movement of the foot up in the sagitial plane; movement toward the leg. Eccentric - muscle action in which tension is developed in the muscle while it is lengthening.
  • Page 26 Cybex MG 500 Multi-Gym Owner’s Manual Force - an interaction between two objects, in the form of a push or pull, that may or may not produce motion, Force = mass x acceleration. Force Angle - (FA) the angle between the action line and the lever, on the side of the joint axis.
  • Page 27 Cybex MG 500 Multi-Gym Owner’s Manual Moment Arm - (MA) the shortest distance between the action line and the joint axis. Momentum - determined by mass x velocity. Will remain constant unless the object is acted upon by another force.
  • Page 28 Cybex MG 500 Multi-Gym Owner’s Manual Prime Mover - (agonist) a muscle that is mechanically optimal to produce a specific motion at a joint. There can be more than one prime mover for a particular motion and a specific muscle can be a prime mover for more than one motion at a joint.
  • Page 29 Cybex MG 500 Multi-Gym Owner’s Manual Shear - two parallel forces applied in opposite directions that are not in line with each other constitute a shearing load or stress. The site of muscular attachment is the axis around which the forces of shear develop. This becomes the “force axis” as opposed to the anatomical axis.
  • Page 30 Cybex MG 500 Multi-Gym Owner’s Manual Synergist - occurs during the action of two muscles, both of which have a common joint action and each of which has a second action that is antagonistic or opposing to the other. True synergy is simply the stabilization of one muscle to prevent any action in one of the joints traversed by a multi-joint muscle.

  • Page 35: Exercises

    Cybex MG 500 Multi-Gym Owner’s Manual 4 - Exercises Obliques Adductors Wrist & Forearm Flexors Trapezius Deltoid Teres Major Pectoralis Latissimis Dorsi Biceps Triceps Brachialis Erector Spinae Rectus Abdominus Gluteus Maximus Hip Flexor Group Hamstrings Adductors Gastrocnemius Quadriceps Exercises Page 4-1...

  • Page 36: Hip Abduction

    Cybex MG 500 Multi-Gym Owner’s Manual Read and understand all instructions and warnings prior to using equipment. Note: See the general training suggestions in Chapter 3 and all of the safety related information located in Chapter 1. Hip Abduction Emphasis: Gluteus Medius 1.

  • Page 37: Hip Flexion

    Cybex MG 500 Multi-Gym Owner’s Manual Hip Flexion Emphasis: Hip Flexors, Rectus Femons and Sartonus 1. Attach ankle strap to swivel low-pulley and adjust pressing arm to waist height for stability. 2. Wrap strap just above ankle around leg to be exercised, facing away from the machine.

  • Page 38: Leg Extension

    Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension Note: The Leg Extension/Seated Leg Curl Station performs two exercises: Leg Extension and Seated Leg Curl. To adjust machine from Seated Leg Curl to Leg Extension Follow steps 1-5. 1. Pull detent pin at machine’s axis of rotation, lowering lower arm into one of the two below positioned slots.

  • Page 39: Seated Leg Curl

    Cybex MG 500 Multi-Gym Owner’s Manual Seated Leg Curl To adjust machine from Leg Extension to Seated Leg Curl follow steps 1-4. 1. Pull detent pin at machine’s axis of rotation, raising lower arm into one of the two above positioned slots.

  • Page 40: Standing Calf Raise

    Cybex MG 500 Multi-Gym Owner’s Manual Standing Calf Raise Emphasis: Gastrocnemius, Soleus 1. Adjust pressing-arm height so that weight stack is suspended about 4” when in standing position. 2. Firmly grasp handles and position feet shoulder width apart. 3. Keeping your arms and back straight, lift pressing arm.

  • Page 41: Front Lat Pulldown

    Cybex MG 500 Multi-Gym Owner’s Manual Front Lat Pulldown Emphasis: Latissimus Dorsi and Teres Major 1. Adjust seat back so thigh support pads are positioned comfortably. 2. Using an overhead grip, bend the elbows to 90 degrees and place a firm grip on the bar. This hand width will be optimal for your motion.

  • Page 42: Seated Rear Deltoid Row

    Cybex MG 500 Multi-Gym Owner’s Manual Seated Rear Deltoid Row Emphasis: Rear Deltoid, Trapezius, Erector Spinae, Brachioradius 1. Lower the pressing station arm into the bottom position and attach the lat pulldown handle. 2. Slide the adjustable bench into the pressing station and set on position 1, allowing easy access to foot rests.

  • Page 43: Decline Bench Press

    Cybex MG 500 Multi-Gym Owner’s Manual Decline Bench Press (BENCH POSITIONS 1 - 2) Emphasis: Pectoralis Major, Anterior Deltoid, Triceps 1. Slide the adjustable bench into the pressing station and align the handles at midchest. 2. Adjust the pressing arm to the desired range of motion.

  • Page 44: Incline Bench Press

    Cybex MG 500 Multi-Gym Owner’s Manual Incline Bench Press (BENCH POSITIONS 6 - 10) Emphasis: Pectoralis Major, Anterior Deltoid, Triceps 1. Slide the adjustable bench into the pressing station and align the handle set midchest. 2. Adjust the pressing arm to the desired range of motion.

  • Page 45: Chest Press

    Cybex MG 500 Multi-Gym Owner’s Manual Chest Press Emphasis: Pectoralis Major 1. Adjust seat back to desired range of motion and handle height to midchest. 2. Grip the handles and position elbows out to the sides, level with handles. 3. Pinch shoulder blades back and together.

  • Page 46: Tricep Pressdown

    Cybex MG 500 Multi-Gym Owner’s Manual Tricep Pressdown Emphasis: Triceps 1. Attach the rotating curl bar to the lat pulldown boom. 2. Face machine with legs straddling the seat, grip the bar with palms facing down. 3. Start exercise with bar close to your chest and elbows at your side.

  • Page 47: Standing Arm Curl

    Cybex MG 500 Multi-Gym Owner’s Manual Standing Arm Curl Emphasis: Biceps 1. Attach rotating curl bar to swivel low-pulley. Face the machine, and grip the bar with palms up. 2. Stand erect, keep arms close to sides, exhale while tightening biceps and flexing elbows as far as possible without raising shoulders.

  • Page 48: Wrist Curl

    Cybex MG 500 Multi-Gym Owner’s Manual Wrist Curl Emphasis: Forearm Flexors 1. Lower the pressing station arm into bottom position and attach rotating curl handle to swivel low-pulley. 2. Slide the adjustable bench into pressing station and set to position 2, allowing feet to rest on platform.

  • Page 49: Seated Leg Press

    Cybex MG 500 Multi-Gym Owner’s Manual Seated Leg Press NOTE: The appropriate starting position will allow your feet to be securely located on foot plates, legs to be placed at approximately 90 degrees and your back squarely positioned against back pad.

  • Page 50: Uni-Lateral Seated Row

    Cybex MG 500 Multi-Gym Owner’s Manual Uni-Lateral Seated Row Emphasis: Latissimus Dorsi, Teres Major, Trapezius, Brachioradialis 1. Lower the pressing station arm into the bottom position and attach a soft crossover handle to midpulley. 2. Slide the adjustable bench into the pressing station and set on position 1, allowing easy access to foot rests.

  • Page 51: Customer Service

    Standard Time) Monday through Friday. Please specify if you need inside sales support or technical support. Information can also be found on the web at www.eCybex.com or by email at techhelp@cybexintl.com. Having the following information ready when calling will assist our Cybex representatives in serving you: • Unit Serial Number • Product Name The unit serial number and product name can be found on the serial number decal.
  • Page 52 "MULTI-GYM", "PLATE LOADED", "VR" and "VR2" Products. WHO IS COVERED: The original buyer purchasing the product from Cybex or its designee. Buyer includes any person receiving the product in an unused condition as a gift from the original buyer. The terms "you"...
  • Page 53 We may require the product or part be returned for inspection prior to making a warranty coverage decision. You may also contact us by writing to: Cybex International, Inc., Attn: Customer Service Department, 10 Trotter Drive, Medway, MA, 02053.

  • Page 54: Delivery Inspection

    • Contact Cybex Inside Sales if you did not receive the appropriate equipment and provide them with the information regarding your order. You may call Cybex at 888-462-9239 (888-GO CYBEX) and specify if you are calling for a Technical Support Representative or an Inside Sales Representative.

  • Page 55: Returning Goods

    4. If your situation cannot be resolved over the phone, the technician will request that you return the defective part(s) to Cybex for repair or replacement. You will then be given an RMA number. Write the RMA number on the outside of the package that contains the item(s) to be returned.
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  • Page 57: Assembly

    Cybex MG 500 Multi-Gym Owner’s Manual 6 - Assembly Assembly Page 6-1...

  • Page 58: Tools Required

    3. Unpacking main frame assembly (see steps 3A - 3D and Figure 1, located on the next page). A. Carefully place MG 500 near area of installation. A minimum amount of area required is 164” L x 110” W. B. Using a 5/16” Allen wrench, remove the 12 SHCS .375-16 x .625 screws (six for each panel) securing the two back panels.
  • Page 59 Cybex MG 500 Multi-Gym Owner’s Manual SHCS .375-16 x .625 (quantity of 12) Back covers Figure 1 Assembly Page 6-3...
  • Page 60 Failure to do so could result in injury. B. Determine the exact location for the MG 500 based upon overall size. C. Carefully move and tip main frame assembly so that the Fly Station end is leaning off the pallet.
  • Page 61 Cybex MG 500 Multi-Gym Owner’s Manual 5. Verify contents of the two main frame hardware packs (see steps 5A, 5B, Figures 3 and 4). A. Remove the two hardware packs from the main frame hardware box. B. Verify contents of both hardware packs. These parts are used on the inside of the MG 500 (such as for routing cables).
  • Page 62 Cybex MG 500 Multi-Gym Owner’s Manual ITEM QTY PART NO. DESCRIPTION 4700M005 Rubber Boot 8550-358 Spacer 8650-204 Cam Bolt BH030201 Quick Release Pin .375 Dia. x 4.00 HC702834 SHCS .375-16 x 3.00 HN704901 Nylon Locknut .375-16 HP286819 Spiral Pin .188 x 1.12 HS347700 Washer USS .375...

  • Page 63: Installing Weight Stacks

    Cybex MG 500 Multi-Gym Owner’s Manual Installing Weight Stacks ! WARNING: Use extreme caution when installing the weight stacks, especially when working on the inside of the main frame assembly. Failure to do so could result in injury. NOTE: Two people will be required to perform this procedure.
  • Page 64 Cybex MG 500 Multi-Gym Owner’s Manual E. Raise one of the guide rods high enough to expose the upper snap ring. Using an external snap ring pliers, remove upper snap ring and then carefully lower guide rod. F. Repeat step E for the other guide rod.
  • Page 65 Cybex MG 500 Multi-Gym Owner’s Manual 2. Install optional station weight stack (see steps 2A - 2Q and Figure 4). ! WARNING: Use extreme caution when installing the weight stacks, especially when working on the inside of the main frame assembly. Failure to do so could result in injury.
  • Page 66 Cybex MG 500 Multi-Gym Owner’s Manual J. Slide top weight onto guide rods. K. On each guide rod, place lower snap rings at least two inches below top end of guide rod. L. On one of the guide rods, install the upper snap ring. Lower guide rod and secure lower snap ring.

  • Page 67: Fly Station Diagram

    Cybex MG 500 Multi-Gym Owner’s Manual Fly Station Diagram Assembly Page 6-11...

  • Page 68: Fly Station Assembly

    Cybex MG 500 Multi-Gym Owner’s Manual Fly Station Assembly 1. Verify contents of the Fly Station boxes (see steps 1A - 1C and Figures 1-3). A. Locate the Fly Station box (containing the frame). B. Locate the Fly Station cushion box (removed from the main frame assembly).
  • Page 69 Cybex MG 500 Multi-Gym Owner’s Manual Figure 2 Assembly Page 6-13...
  • Page 70 Cybex MG 500 Multi-Gym Owner’s Manual Figure 3 Assembly Page 6-14...
  • Page 71 Cybex MG 500 Multi-Gym Owner’s Manual 2. Verify contents of the Fly Station hardware pack (see steps 2A - 2B and Figures 4 and A. Locate hardware pack from step 1B. B. Verify contents of hardware pack. If desired, sort out hardware into different containers.
  • Page 72 Cybex MG 500 Multi-Gym Owner’s Manual Fly Station Hardware Pack ITEM QTY PART NO. DESCRIPTION 8620-342 HHCS 10 mm x 120 mm HC702816 SHCS .375-16 x .875 HC702817 SHCS .375-16 x 1.00 HC702826 SHCS .375-16 x 2.00 HC702834 SHCS .375-16 x 3.00 HN704901 Nylon Locknut .375-16...
  • Page 73 Cybex MG 500 Multi-Gym Owner’s Manual 3. Attach fly frame to main frame assembly (see steps 3A - 3E and Figure 6). A. Locate the following items: frame (#B16), four SHCS .375-16 x 1.00 (#B32), two flat washers .375 (#B36) and four nylon locknuts .375-16 (#B35).
  • Page 74 Cybex MG 500 Multi-Gym Owner’s Manual 4. Install left and right pivots (see steps 4A - 4F and Figures 7 - 9). A. Locate the following items: left pivot (#B19), right pivot (#B20), two round bumpers (#B41), two SHCS .375-16 x .750 (#B62).
  • Page 75 Cybex MG 500 Multi-Gym Owner’s Manual E. Locate guard (#B58), two pulleys (#B1), two SHCS .375-16 x 2.00 (#B33), two nylon locknuts .375-16 (#B35) and bracket (#B71). F. Install guard (#B58), pulleys (#B1) and bracket (#B71) using two SHCS .375-16 x 2.00 (#B33) and two nylon locknuts (#B35) as shown in Figure 9.
  • Page 76 Cybex MG 500 Multi-Gym Owner’s Manual 5. Install left and right arms (see steps 5A, 5B and Figure 10). A. Locate (user position) right arm (#B23) and left arm (#B24), two HHCS 10 mm x 120 mm (#B27) and two locknuts 10 mm (#B59).
  • Page 77 Cybex MG 500 Multi-Gym Owner’s Manual C. Secure right pivot handle (#B21) to right arm (#B23) using SHCS .375-16 x .625 (#B38). See Figure 11B. Figure 11B D. Slide guard (#B70) downward and snap into place. See Figure 11C. Figure 11C E.
  • Page 78 Cybex MG 500 Multi-Gym Owner’s Manual 7. Install handles (see steps 7A - 7C, Figures 12A and 12B). A. Locate both pivot handles (#B12), two black flat washers (#B37) and two SHCS .375-16 x .625 (#B38). B. Install handle (#B12-A - without bumper) on user position right side using one black flat washer (#B37) and one SHCS .375-16 x .625 (#B38) as shown in Figure 12A.
  • Page 79 Cybex MG 500 Multi-Gym Owner’s Manual 8. Install cushion supports and cushions (see steps 8A - 8I and Figures 13 - 15). A. Locate cushion mount (#B18), hip support (#B17), back cushion (#B8), cushion (#B5), two round cushions (#B9), two plastic inserts (#B42), two SHCS .375-16 x 1.50 (#B46), two SHCS .375-16 x 1.25 (#B39) and six internal tooth lockwashers (#B72).
  • Page 80 Cybex MG 500 Multi-Gym Owner’s Manual H. Locate seat cushion (#B6), two SHCS .375-16 x 3 (#B34) and two internal tooth lockwashers (#B72). See Figure 15. With seam in back, install seat cushion as shown in Figure 15. Figure 15...
  • Page 81 Cybex MG 500 Multi-Gym Owner’s Manual 9. Install upper boom (see steps 9A - 9D, Figures 16 and 17). A. Locate upper boom (#B25), four SHCS .375-16 x .875 (#B31), four locknuts .375-16 (#B35) and two flat washers .375 (#B36).
  • Page 82 Cybex MG 500 Multi-Gym Owner’s Manual C. Locate weight stack cable (#B52), one pulley (#B1), one SHCS .375-16 x 2.00 (#B33), one nylon locknut .375-16 (#B35) and hook (#B26). D. Assemble pulley (#B1), hook (#B26) into boom and route cable (#B52) around pulley.
  • Page 83 Cybex MG 500 Multi-Gym Owner’s Manual 10. Route weight stack cable around pulleys to weight stack (see steps 10A - 10G and Figure 18). From the main frame hardware pack, locate five (Cable is already routed pulleys (#E1), four SHCS .375-16 x 1.75 (#E39), one through the boom from SHCS .375-16 x 3.00 (#E33), five nylon lock-nuts...
  • Page 84 Cybex MG 500 Multi-Gym Owner’s Manual 11. Routing second cable (see steps 11A - 11E and Figure 19). From the main frame hardware pack, locate three pulleys (#E1), one SHCS .375-16 x 1.75 (#E39), one SHCS .375-16 x 3.00 (#E33), one cam bolt (#E13), two spacers (#E8), one washer .375 (#E37), one pulley clevis (#E12), three nylon locknuts .375-16 (#E34) and two...
  • Page 85 Cybex MG 500 Multi-Gym Owner’s Manual 12. Routing cam cable (see steps 12A - 12H and Figure 20). Locate cable (#B54) from the Fly Station hardware pack. From the main frame hardware pack, locate three pulleys (#E1), one cable retainer (#E44), two SHCS .375-16 x 1.75 (#E39), one cam bolt (#E13), one washer .375 (#E37) and three nylon locknuts (#E34).
  • Page 86 Cybex MG 500 Multi-Gym Owner’s Manual 13. Verify warning decals are present and not damaged (see decals below and Figure 21). Assembly Page 6-30...
  • Page 87 Cybex MG 500 Multi-Gym Owner’s Manual DESCRIPTION PART NO. A. Warning Decal ....4800-381 B. Caution Decal ....8500-025 C. Caution Decal ....8500-026 D. Warning Decal....8620-343 Figure 21 Assembly Page 6-31...
  • Page 88 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-32...
  • Page 89 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-33...
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  • Page 91: Leg Press Diagram

    Cybex MG 500 Multi-Gym Owner’s Manual Leg Press Diagram Assembly Page 6-35...

  • Page 92: Leg Press Assembly

    Cybex MG 500 Multi-Gym Owner’s Manual Leg Press Assembly 1. Verify contents of the Leg Press Station boxes (see steps 1A - 1C, Figures 1-3). A. Locate the Leg Press Station box (containing the frame). B. Locate the Leg Press cushion box (removed from the main frame assembly).
  • Page 93 Cybex MG 500 Multi-Gym Owner’s Manual Figure 2 Assembly Page 6-37...
  • Page 94 Cybex MG 500 Multi-Gym Owner’s Manual Figure 3 Assembly Page 6-38...
  • Page 95 Cybex MG 500 Multi-Gym Owner’s Manual 2. Verify contents of the Leg Press Station hardware pack (see steps 2A, 2B, Figures 4 and 5). A. Locate hardware pack from step 1. B. Verify contents of hardware pack. If desired, sort out hardware into different containers.
  • Page 96 Cybex MG 500 Multi-Gym Owner’s Manual ITEM QTY PART NO. DESCRIPTION JC702820 SHCS .375-16 x 1.25 8630-336 Nylon Locknut 10 mm HC702816 SHCS .375-16 x .875 HC702834 SHCS .375-16 x 3.00 20 HN704901 Nylon Locknut .375-16 JC702814 SHCS .375-16 x .625 JC702824 SHCS .375-16 x 1.75...
  • Page 97 Cybex MG 500 Multi-Gym Owner’s Manual 3. Attach leg press frame to main frame assembly (see steps 3A - 3C and Figure 6). A. Locate connector (#C24), frame (#C14), two SHCS .375-16 x 2.75 (#C36), two SHCS .375-16 x 1.25 (#C29) and four nylon locknuts .375-16 (#C33).
  • Page 98 Cybex MG 500 Multi-Gym Owner’s Manual 4. Install roller tube (see steps 4A - 4F, Figures 7 and 8). A. Locate roller tube (#C19). B. Set roller tube (#C19) on frame as shown in Figure 8. Do not install any hardware at this time.
  • Page 99 Cybex MG 500 Multi-Gym Owner’s Manual C. Locate roller plate (#C20), two rollers (#C26), two SHCS .375-16 x 2.75 (#C36), two HHCS 10 mm x 100 mm (#C43), two nylon locknuts 10 mm (#C30), two nylon locknuts .375-16 (#C33) and four internal tooth lockwashers (C57).
  • Page 100 Cybex MG 500 Multi-Gym Owner’s Manual 5. Install footplates (see steps 5A - 5D and Figure 9). A. Locate right footplate (#C17), left footplate (#C18), one SHCS .375-16 x .875 (#C31), two SHCS .375-16 x 3.00 (#C32), two SHCS .375-16 x 3.25 (#C51) and five nylon locknuts .375-16 (#C33).
  • Page 101 Cybex MG 500 Multi-Gym Owner’s Manual 6. Install pivot tube (see steps 6A, 6B and Figure 10). A. Locate pivot tube (#C23), one SHCS .375-16 x 3.25 (#C51) and one nylon locknut .375- 16 (#C33). B. Place pivot tube (#C23) on frame as shown below. Secure end by footplate with SHCS .375-16 x 3.25 (#C51) and nylon locknut (#C33).
  • Page 102 Cybex MG 500 Multi-Gym Owner’s Manual 7. Install seat frame (see steps 7A - 7B and Figure 11). A. Locate seat frame (#C15), one SHCS .375-16 x 3.25 (#C51), one HHCS 10 mm x 110 mm (#C43), one nylon locknut 10 mm (#C30), one nylon locknut .375-16 (#C33) and two internal tooth lockwashers (#C57).
  • Page 103 Cybex MG 500 Multi-Gym Owner’s Manual 8. Install handles (see steps 8A, 8B and Figure 12). A. Locate right handle (#C21), left handle (#C22), two SHCS .375-16 x 3.00 (#C32) and two nylon locknuts .375-16 (#C33). B. Install right handle (#C21) and left handle (#C22) as shown in Figure 12, using two SHCS .375-16 x 3.00 (#C32) and two nylon locknuts (#C33).
  • Page 104 Cybex MG 500 Multi-Gym Owner’s Manual 9. Install cushions (see steps 9A - 9I and Figures 13 - 16). A. Locate seat tube (#C16), seat cushion (#C9), back cushion (#C6), two FHSCS .375-16 x 1.00 (#C50), two SHCS .375-16 x 1.25 (#C29) and two internal tooth lockwashers (#C57).
  • Page 105 Cybex MG 500 Multi-Gym Owner’s Manual D. Slide seat tube through seat frame as shown in Figure 14. Pull detent pin to slide seat tube onto seat frame. Figure 14 E. Locate one SHCS .375-16 x .625 (#C34) and one nylon locknut .375-16 (#C33), one plastic insert (#C40) and one plastic insert (#C41).
  • Page 106 Cybex MG 500 Multi-Gym Owner’s Manual 10. Install weight stack cable (see steps 10A - 10J and Figure 16). (SHCS .375-16 x 1.75) From the Leg Press Station hardware pack, locate cable (#C46), three pulleys (#C1), three SHCS .375-16 x 1.75 (#C35), one SHCS .375- 16 x 2.25 (#C49), four nylon locknuts .375...
  • Page 107 Cybex MG 500 Multi-Gym Owner’s Manual This page intentionally left blank (this allows step 11 and Figure 17 to be located on facing pages) Assembly Page 6-51...
  • Page 108 Cybex MG 500 Multi-Gym Owner’s Manual 11. Verify warning decals are present and not damaged (see decals below and Figure 17). Assembly Page 6-52...
  • Page 109 Cybex MG 500 Multi-Gym Owner’s Manual DESCRIPTION PART NO. A. Caution Decal ....4000Y316 B. Warning Decal ....4800-381 C. Caution Decal ....8500-025 Figure 17 Assembly Page 6-53...
  • Page 110 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-54...
  • Page 111 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-55...
  • Page 112 Cybex MG 500 Multi-Gym Owner’s Manual This page intentionally left blank Assembly Page 6-56...

  • Page 113: Pressing Station Diagram

    Cybex MG 500 Multi-Gym Owner’s Manual Pressing Station Diagram Assembly Page 6-57...

  • Page 114: Pressing Station Assembly

    Cybex MG 500 Multi-Gym Owner’s Manual Pressing Station Assembly 1. Verify contents of the Pressing Station boxes (see steps 1A - 1C and Figures 1-3). A. Locate the Pressing Station box (containing the frame). B. Locate the Pressing Station cushion box (removed from the main frame assembly).
  • Page 115 Cybex MG 500 Multi-Gym Owner’s Manual Figure 2 Assembly Page 6-59...
  • Page 116 Cybex MG 500 Multi-Gym Owner’s Manual Figure 3 2. Verify contents of the Pressing Station hardware pack (see steps 2A, 2B, Figures 4 and 5). A. Locate hardware pack. B. Verify contents of hardware pack. If desired, sort out hardware into different containers.
  • Page 117 Cybex MG 500 Multi-Gym Owner’s Manual ITEM QTY PART NO. DESCRIPTION 01190 Vinyl Black End Cap 08014 Pulley 8510-344 Rubber Boot GQ000206 Snap Link HB-60652 Pillow Block Bearing PN660200 Plastic Insert 1.00 Dia. x 11 G 4505-331 Bumper 1.50 Dia.
  • Page 118 Cybex MG 500 Multi-Gym Owner’s Manual ITEM QTY PART NO. DESCRIPTION HC702815 SHCS .375-16 x .750 HC702816 SHCS .375-16 x .875 HC702830 SHCS .375-16 x 2.50 HC702834 SHCS .375-16 x 3.00 HS347600 Flat Washer .375 HN704901 Nylon Locknut .375-16 JC702820 SHCS .375-16 x 1.25...
  • Page 119 Cybex MG 500 Multi-Gym Owner’s Manual 3. Assemble the Pressing Station Bench (see steps 3A - 3N, Figures 6 - 8). A. Locate bench frame (#A21), leg (#A20), one SHCS .375-16 x 2.50 (#A30), one nylon locknut .375-16 (#A38) and two rubber caps (#A13).
  • Page 120 Cybex MG 500 Multi-Gym Owner’s Manual D. Locate the back cushion (#A9), cushion plate (#A23), one SHCS .375-16 x 1.00 (#A43), two SHCS .375-16 x 1.25 (#A39) and three internal tooth lockwashers (#A62). E. Carefully raise the back plate. F. Insert cushion plate adjustment bar (#A23) into hole in bench as shown in Figure 7.
  • Page 121 Cybex MG 500 Multi-Gym Owner’s Manual K. Locate seat cushion (#A8), two SHCS .375-16 x 3.00 (#A31) and two internal tooth lockwashers (#A62). L. Raise back cushion to the fifth position. M. Install seat cushion to the bench using two SHCS .375-16 x 3.00 (#A31) and two internal tooth lockwashers (#A62) as shown in Figure 8.
  • Page 122 Cybex MG 500 Multi-Gym Owner’s Manual 4. Install brace to the pressing station column (see steps 4A - 4E and Figure 9). A. Locate brace (#A17), swivel pulley bracket (#A22), one flat washer .375 (#A32), three nylon locknuts (#A38) and two SHCS .375-16 x .875 (#A29).
  • Page 123 Cybex MG 500 Multi-Gym Owner’s Manual 5. Install platform to column (see steps 5A - 5E and Figure 10). A. Locate platform (#A18), two SHCS .375-16 x .875 (#A29), two SHCS .375-16 x .750 (#A28), four nylon locknuts (#A38) and two plastic inserts 1.00 Dia. x 11 G (#A34).
  • Page 124 Cybex MG 500 Multi-Gym Owner’s Manual 6. Install pressing arm (see steps 6A - 6K, Figures 11 - 13). A. Locate detent plate (#A25), pivot arm (#A24), two pillow block bearings (#A27), pressing arm (#A19), shaft (#A16), two vinyl end caps (#A1), one SHCS .375-16 x 3.00 (#A31), one SHCS .375-16 x 2.75 (#A41), four SHCS .375-16 x 1.25 (#A39), six nylon...
  • Page 125 Cybex MG 500 Multi-Gym Owner’s Manual E. Verify set screws are loose in pillow block bearings. F. With an assistant, carefully place pivot arm (#A24) detent plate (#A25) through slot in column, then align pressing arm (#A19) into place and slide shaft (#A16) through pillow block bearing, pressing arm, pivot arm and to the other side through pivot arm, pressing arm and pillow block bearing.
  • Page 126 Cybex MG 500 Multi-Gym Owner’s Manual 7. Install weight stack cable (see steps 7A - 7I and Figure 14). NOTE: The letters in Figure 14 refer to the steps below (order of when the pulleys are installed and how the cable is routed).
  • Page 127 Cybex MG 500 Multi-Gym Owner’s Manual E33 (SCHS .375-16 x 3.00) G, H Weight Stack Connector Threaded End Connector A31 (SHCS .375-16 x 3.00) Figure 14 Assembly Page 6-71...
  • Page 128 Cybex MG 500 Multi-Gym Owner’s Manual 8. Install the other cable for the Pressing Station (see steps 8A - 8H and Figure 15). From the Pressing Station hardware pack, locate cable (#A50), three pulleys (#A1), two SHCS .375-16 x 1.75 (#A40), one SHCS .375-16 x 2.75 (#A14) and three nylon locknuts .375-16 (#A38).
  • Page 129 Cybex MG 500 Multi-Gym Owner’s Manual Hanging Pulley Bracket (SHCS .375-16 x 2.75) (SHCS .375-16 x .175) (SHCS .375-16 x 1.75) Figure 15 Same Cable End (SHCS .375-16 x 1.75) Assembly Page 6-73...
  • Page 130 Cybex MG 500 Multi-Gym Owner’s Manual 9. Verify all warning and caution decals are present and not damaged (see decals below and Figure 16). Assembly Page 6-74...
  • Page 131 Cybex MG 500 Multi-Gym Owner’s Manual DESCRIPTION PART NO. A. Warning Decal ....4800-381 B. Caution Decal ....8500-028 C. Warning Decal....8500-311 Figure 16 Assembly Page 6-75...
  • Page 132 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-76...
  • Page 133 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-77...
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  • Page 135 Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension/Leg Curl Station Diagram Assembly Page 6-79...
  • Page 136 Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension/Leg Curl Station Assembly 1. Verify contents of the Leg Extension/Leg Curl Station boxes (see steps 1A - 1C and Figures 1-3). A. Locate the Leg Extension/Leg Curl box (containing the frame). B. Locate the Leg Extension/Leg Curl Station cushion box (removed from the main frame assembly).
  • Page 137 Cybex MG 500 Multi-Gym Owner’s Manual Figure 2 Assembly Page 6-81...
  • Page 138 Cybex MG 500 Multi-Gym Owner’s Manual Figure 3 2. Verify contents of the Leg Extension/Leg Curl hardware pack (see steps 2A, 2B, Figures 3 and 4). A. Locate hardware pack. B. Verify contents of hardware pack. If desired, sort out hardware into different containers.
  • Page 139 Cybex MG 500 Multi-Gym Owner’s Manual ITEM QTY PART NO. DESCRIPTION 08014 Pulley 4800-570 Cable Guard PP090211 Plastic Insert 1.50 Sq x 10-14 G 8640-330 Spring Pin (used to pin 2nd weight) Figure 4 Assembly Page 6-83...
  • Page 140 Cybex MG 500 Multi-Gym Owner’s Manual ITEM QTY PART NO. DESCRIPTION D17C 1 HC331269 HHCS 10 mm x 90 mm 8630-336 Nylon Locknut 10 mm D30B 2 8640-347 Insert Removed 3/20/01 HC702826 SHCS .375-16 x 2.00 HC702834 SHCS .375-16 x 3.00...
  • Page 141 Cybex MG 500 Multi-Gym Owner’s Manual 3. Assemble leg and seat frame to column (see steps 3A - 3D and Figure 6). A. Locate leg (#D27), two SHCS .375-16 x 1.25 (#D41) and two nylon lock nuts (#D39). B. Attach leg (#D27) to column using two SHCS .375-16 x 1.25 (#D41) and two nylon locknuts (#D39) as shown in Figure 4.
  • Page 142 Cybex MG 500 Multi-Gym Owner’s Manual 4. Install brace (see steps 4A - 4D and Figure 7). A. Locate brace (#D28), one SHCS .375-16 x 3.50 (#D45), one SHCS .375-16 x 2.00 (#D37) and two nylon locknuts .375-16 (#D39). B. Attach lower portion of brace (#D28) to leg (#D27) using SHCS .375-16 x 3.50 (#D45) as shown in Figure 7.
  • Page 143 Cybex MG 500 Multi-Gym Owner’s Manual 5. Install left and right handles (see steps 5A, 5B and Figure 8). A. Locate (user position) right handle (#D9), left handle (#D10), two SHCS .375-16 x 3.25 (#D44) and two nylon locknuts .375-16 (#D39).
  • Page 144 Cybex MG 500 Multi-Gym Owner’s Manual 6. Install cushion post to seat frame (see steps 6A, 6B and Figure 9). A. Locate cushion post (#D22). B. Pull detent pin and slide cushion post (#D22) into seat frame (#D21B) as shown in Figure 9.
  • Page 145 Cybex MG 500 Multi-Gym Owner’s Manual C. Locate one HHCS 10 mm x 90 mm (#D17C) and one nylon locknut 10 mm (#D18) and two internal tooth lockwashers (#D69). D. Install cam assembly onto frame (#D21B) using one HHCS 10 mm x 90 mm (#D17C), one nylon locknut 10 mm (#D18) and two internal tooth lockwashers (#D69) as shown in Figure 11.
  • Page 146 Cybex MG 500 Multi-Gym Owner’s Manual 8. Install adjuster (see steps 8A - 8D and Figures 12A - 12C). A. Locate adjuster (#D25) and slide it onto the leg post as shown in Figure 12A. B. Locate one SHCS .375-16 x .625 (#D40) and one nylon locknut (#D39).
  • Page 147 Cybex MG 500 Multi-Gym Owner’s Manual 9. Install cushions (see steps 9A - 9I, Figures 13 and 14). A. Locate leg curl tube (#D14), two round cushions (#D13) and two plastic inserts (#D46). B. Slide leg curl tube (#D14) onto adjuster and install both round cushions as shown in Figure 13.
  • Page 148 Cybex MG 500 Multi-Gym Owner’s Manual D. Locate cushion post (#D61), two washers (#D65) and two SHCS .375-016 x 2.75 (#D43). E. Install cushion post (#D61) using two washers (D65) and two SHCS .375-016 x 2.75 (#D43). See Figure 14.
  • Page 149 Cybex MG 500 Multi-Gym Owner’s Manual 8. Install seat and back cushions (see steps A - D and Figure 15). A. Locate seat cushion (#D50), back cushion (#D49), two SHCS .375-16 x 3.00 (#D38), two SHCS .375-16 x 1.25 (#D41), support plate (#63) and four internal tooth lockwash ers (#D69).
  • Page 150 Cybex MG 500 Multi-Gym Owner’s Manual 9. Install and route cables (see steps 9A - 9M and Figure 16) From the Leg Extension/Leg Curl hardware pack, locate weight stack cables (#D19) and (#D20), four pulleys (#D1), two cable guards (#D8), two SHCS .375-16 x 1.75 (#D42), one SHCS .375-16 x 2.00 (#D37), two nylon locknuts (#D39), one hex nut (#D54), one jam nut (#D55)
  • Page 151 Cybex MG 500 Multi-Gym Owner’s Manual (SHCS .375-16 x 1.75) (SHCS .375-16 x 2.00) (SHCS .375-16 x 1.75) I, J (SHCS .375-16 x 2.00) (SHCS .375-16 x 1.75) (SHCS .375-16 x 1.75) Figure 16 Assembly Page 6-95...
  • Page 152 Cybex MG 500 Multi-Gym Owner’s Manual 9. Verify all warning and caution decals are present and not damaged (see decals below and Figure 17). Assembly Page 6-96...
  • Page 153 Cybex MG 500 Multi-Gym Owner’s Manual DESCRIPTION PART NO. A. Warning Decal ....4800-381 B. Caution Decal ....8500-025 C. Caution Decal ....8500-026 Figure 17 Assembly Page 6-97...
  • Page 154 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-98...
  • Page 155 Cybex MG 500 Multi-Gym Owner’s Manual Assembly Page 6-99...
  • Page 156 Cybex MG 500 Multi-Gym Owner’s Manual This page intentionally left blank Assembly Page 6-100...

  • Page 157: Cables Adjustments

    Cybex MG 500 Multi-Gym Owner’s Manual Cables Adjustments There are several cables utilized in the MG 500. The number of cables used in each station include: • Fly Station - 3 cables • Leg Press Station - 1 cable • Leg Extension/Leg Curl Station - 2 cables •...

  • Page 158: Leg Press Station

    Cybex MG 500 Multi-Gym Owner’s Manual 3. Check cam cable (see step 3A and Figure 2). A. Adjust cam bolt (if necessary) to remove excess slack. See Figure 2. Nylon Locknut Bolt Washer Retainer Pulley Figure 2 Leg Press Station 1.

  • Page 159: Leg Extension/Leg Curl Station

    Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension/Leg Curl Station 1. Check weight stack cable (see step 1A and Figure 1). A. See the general weight stack cable adjustment section on page 6-92. B. Adjust hex nut to remove slack.
  • Page 160 Cybex MG 500 Multi-Gym Owner’s Manual 2. Check tension on next cable (see steps 2A and Figure 2). A. Adjust cam bolt (if necessary) to remove excess slack. See Figure 2. Pulley Nylon Locknut Bolt Washer Retainer Pulley Figure 2...

  • Page 161: Weight Stack Cable Check

    Cybex MG 500 Multi-Gym Owner’s Manual Weight Stack Cable Check 1. Check tension of weight stack cable. NOTE: Assure top plate is flush with weight stack prior to and during cable tension check. A. Select a point on the cable half way between weight stack and pulley.

  • Page 162: Weight Stack Cable Adjustment

    Check that spiral pin is flush. If cable tension cannot be corrected, contact a Cybex Customer Relations Technician.

  • Page 163: Final Assembly

    Final Assembly 1. Visual Inspection (see steps 1A - 1C). A. Visually inspect the entire MG 500. Be sure cables are properly tensioned, hardware is secure and each station is correctly assembled. B. Place ankle strap, EZ curl handle and handle sub-assembly on or near the Pressing station.
  • Page 164 Cybex MG 500 Multi-Gym Owner’s Manual This page intentionally left blank Assembly Page 6-108...

  • Page 165: Maintenance

    Cybex MG 500. NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording. Cybex phone representatives are available to answer any questions or concerns that you may have.
  • Page 166 Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. Cybex and its vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning products.

  • Page 167: Weekly Procedures

    Cybex MG 500 Multi-Gym Owner’s Manual Weekly Procedures 1. Inspect all nuts and bolts for looseness. Tighten as required. 2. Inspect all cables for wear or damage and proper tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends in the cable and attachment points.
  • Page 168 Cybex MG 500 Multi-Gym Owner’s Manual 3. Inspect bars and handles for wear, paying particular attention to tab area connecting points. Replace all worn handles immediately. ! CAUTION: Replace all worn handles immediately. Do not use if less than 1/8” of material remains to the edge.

  • Page 169: Yearly Procedures

    “As Required” Procedures Inspect grips and replace as necessary. Cables Adjustments There are several cables utilized in the MG 500. The number of cables used in each station include: • Fly Station - 3 cables • Leg Press Station - 1 cable •...

  • Page 170: Fly Station

    Cybex MG 500 Multi-Gym Owner’s Manual Fly Station 1. Check weight stack cable (see step 1A). A. See the general weight stack cable adjustment section on page 6-95. 2. Check tension on next cable (see steps 2A - and Figure 1).

  • Page 171: Leg Press Station

    Cybex MG 500 Multi-Gym Owner’s Manual 3. Check cam cable (see step 3A and Figure 2). A. Adjust cam bolt (if necessary) to remove excess slack. See Figure 2. Nylon Locknut Bolt Washer Retainer Pulley Figure 2 Leg Press Station 1.

  • Page 172: Leg Extension/Leg Curl Station

    Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension/Leg Curl Station 1. Check weight stack cable (see step 1A and Figure 1). A. See the general weight stack cable adjustment section on page 6-92. B. Adjust hex nut to remove slack.
  • Page 173 Cybex MG 500 Multi-Gym Owner’s Manual 2. Check tension on next cable (see steps 2A and Figure 2). A. Adjust cam bolt (if necessary) to remove excess slack. See Figure 2. Pulley Nylon Locknut Bolt Washer Retainer Pulley Figure 2...

  • Page 174: Weight Stack Cable Tension Check

    Cybex MG 500 Multi-Gym Owner’s Manual Weight Stack Cable Tension Check NOTE: Assure weight stack top plate is flush with weight stack prior to, and during, cable tension check. 1. Select a point on the cable half way between weight stack and pulley.

  • Page 175: Weight Stack Cable Adjustment

    Check that spiral pin is flush. If cable tension cannot be corrected, contact a Cybex Customer Relations Technician.
  • Page 176 Cybex MG 500 Multi-Gym Owner’s Manual This page intentionally left blank Assembly Page 7-12...

  • Page 177: Service

    Cybex MG 500 Multi-Gym Owner’s Manual 8 - Service Please refer to the next several pages for parts lists, exploded-view diagrams and cable routing diagrams. NOTE: All inspections and repairs must be performed by trained service personnel only. Cybex will void warranty if non-Cybex replacement parts are used.
  • Page 178 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-2 8610 - Pressing Station ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION 01190 Vinyl Black End Cap HS-60546 HHCS Bolt .375 x 5.00 02205 Foam Grip 10.00 PN660200 Plastic Insert 1.00 Dia. x 11 G 08009 Flange Bearing .50 x .62 x .50 L...
  • Page 179 Cybex MG 500 Multi-Gym Owner’s Manual 8610 - Pressing Station COLUMN HANDLE DETAIL Service Page 8-3...
  • Page 180 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-4 8620 - Fly Station ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION 08014 Pulley HW-60085 Washer .3125 08135 Ball Bearing JC702814 SHCS .375-16 x .625 11040-440 Cybex Knob JC702820 SHCS .375-16 x 1.25...
  • Page 181 Cybex MG 500 Multi-Gym Owner’s Manual 8620 - Fly Station COLUMN HANDLE DETAIL Service Page 8-5...
  • Page 182 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-6 8630 - Leg Press Station ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION 08014 Pulley 8630-336 Nylon Locknut, 10 mm FB030242 Bearing with snap ring, 30 mm x 10 mm HC702816 SHCS .375-16 x .875...
  • Page 183 Cybex MG 500 Multi-Gym Owner’s Manual 8630 - Leg Press Station COLUMN ROD END BEARING DETAIL C47 C33 ROD END BEARING DETAIL Service Page 8-7...
  • Page 184 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-8 8640 - Leg Extension/Leg Curl Station ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION FB050226 Flange Bearing 08014 Pulley 1.00 ID x 1.25 OD x 1.00 L FB030242 Bearing with snap ring 30 mm x 10 mm FB130205 Flange Bearing .62 x .75 x .38 L...
  • Page 185 Cybex MG 500 Multi-Gym Owner’s Manual 8640 - Leg Extension/Leg Curl Station COLUMN D22 D47 D50B D53B D21B D30B D12 D39 D30B SEE LEG POST DETAIL D17C LEG POST LEG POST DETAIL 1 DETAIL 2 Service Page 8-9...
  • Page 186 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-10 8650 - Main Frame ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION 08014 Pulley 9100-313 Weight Plate Decal 1-25 3900-391 Cybex Decal 11.37 Vert. Wht/Wht BH030201 Pin, Q Release .375 Dia. x 4.00 L...
  • Page 187 Cybex MG 500 Multi-Gym Owner’s Manual 8650 - Main Frame SERIAL NUMBER DECAL Service Page 8-11...
  • Page 188 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-12 Weight Stack and Guide Information GUIDE ROD DETAIL TOP WEIGHT DETAIL LEG EXTENSION/LEG CURL PINNING SECOND WEIGHT DETAIL...
  • Page 189 Cybex MG 500 Multi-Gym Owner’s Manual MAIN FRAME PULLEY DETAIL MAIN FRAME PULLEY DETAIL Pressing Station Cable MAIN FRAME PULLEY DETAIL Routing Diagram PRESSING STATION PULLEY DETAIL Service Page 8-13...
  • Page 190 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-14 MAIN FRAME PULLEY DETAIL Pressing Station Cable Routing PRESSING STATION PULLEY DETAIL Diagram PRESSING STATION PULLEY DETAIL MAIN FRAME PULLEY DETAIL...
  • Page 191 Cybex MG 500 Multi-Gym Owner’s Manual MAIN FRAME PULLEY DETAIL Fly Station Cable Routing Diagram MAIN FRAME PULLEY DETAIL MAIN FRAME PULLEY DETAIL Service Page 8-15...
  • Page 192 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-16 MAIN FRAME PULLEY DETAIL Fly Station Cable Routing Diagram MAIN FRAME PULLEY DETAIL MAIN FRAME PULLEY DETAIL...
  • Page 193 Cybex MG 500 Multi-Gym Owner’s Manual Fly Station Cable Routing MAIN FRAME PULLEY DETAIL Diagram FLY STATION PULLEY DETAIL MAIN FRAME PULLEY DETAIL Service Page 8-17...
  • Page 194 Service Cybex MG 500 Multi-Gym Owner’s Manual Page 8-18 LEG PRESS MAIN FRAME PULLEY DETAIL PULLEY DETAIL Leg Press Station Cable Routing Diagram MAIN FRAME PULLEY DETAIL...
  • Page 195 Cybex MG 500 Multi-Gym Owner’s Manual Leg Extension/Leg Curl Station Cable Routing Diagram MAIN FRAME PULLEY DETAIL EXTENSION/LEG CURL PULLEY DETAIL LEG EXTENSION/LEG CURL PULLEY DETAIL EXTENSION/ LEG CURL PULLEY DETAIL MAIN FRAME PULLEY DETAIL Service Page 8-19...
  • Page 198 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • Techhelp@cybexintl.com•techpubs@cybexintl.com...

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