Rockwell Automation Allen-Bradley PowerFlex Active Front End Series Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley PowerFlex Active Front End Series. We have 2 Rockwell Automation Allen-Bradley PowerFlex Active Front End Series manuals available for free PDF download: User Manual, Hardware Service Manual

Rockwell Automation Allen-Bradley PowerFlex Active Front End Series User Manual (186 pages)

Brand: Rockwell Automation | Category: DC Drives | Size: 12.85 MB

Table of Contents
3
Intended Audience
9
Preface

9
- Summary of Changes
  9
- What Is Not in this Manual
  9
- Additional Resources
  10
  - Drive Information
    11
- Manual Conventions
  10
- Rockwell Automation Support
  10
  - Technical Support
    10
- General Precautions
  12
- Catalog Number Explanation
  13
- Description of Operation
  14
- Benefits of the AFE
  16
- AFE in IP00 Open Chassis Configuration
  17
AFE in IP20 2500 MCC Style Enclosure - Installation/Wiring

19
Chapter 1 Main Component Sections

20
- Frame 10
  20
- Frame 13
  21
- Figure 7
  21
- Main Component Locations
  22
  - Frame 10
    22
  - Frame 13
    23
- Mounting Considerations
  24
  - Operating Temperatures
    24
  - Minimum Mounting Clearances
    24
- AC Supply Source Considerations
  26
- Grounding Requirements
  27
  - Recommended Grounding Scheme
    27
  - Safety Ground - PE and Shield Termination - SHLD
    29
- Fuses and Circuit Breakers
  29
- Power Wiring
  29
- Disconnect the Common Mode Capacitors
  37
- Use the AFE with Powerflex Drives
  39
- Control Wiring
  40
  - Signal and Control Wire Types
    41
  - I/O Terminal Blocks
    42
  - I/O Cable Grounding
    43
  - Typical I/O Wiring
    45
  - Analog I/O Configuration
    46
  - Hardware Enable Circuitry
    46
  - MCC Style Enclosure
    47
- Precharging the AFE
  47
  - Introduction
    47
  - Important Guidelines
    48
- CE Conformity
  49
- Main Component Sections
  52
  - Frame 10
    52
Chapter 2

53
- Frame 13
  53
- Main Component Locations
  54
  - Frame 10
    54
  - Frame 13
    55
- Mounting Considerations
  56
  - Operating Temperatures
    56
  - Minimum Mounting Clearances
    56
- AC Supply Source Considerations
  58
- Grounding Requirements
  59
  - Recommended Grounding Scheme
    59
  - Safety Ground - PE
    61
  - Shield Termination - SHLD
    61
- Fuses and Circuit Breakers
  62
- Power Wiring
  62
- Disconnect the Common Mode Capacitors
  69
  - Frame 10 LCL Filter
    69
  - Frame 13 LCL Filter
    70
  - Frame 10 Power Structure
    72
  - Frame 13 Power Structure
    73
- Using the AFE with Powerflex Drives
  74
- Control Wiring
  74
  - Signal and Control Wire Types
    75
  - I/O Terminal Blocks
    76
  - I/O Cable Grounding
    77
  - Typical I/O Wiring
    78
  - Analog I/O Configuration
    79
  - Hardware Enable Circuitry
    80
  - Analog I/O Wiring Examples for AFE in IP21
    80
  - Rittal Enclosure
    80
- Precharging the AFE
  81
  - Introduction
    81
  - Important Guidelines
    81
- CE Conformity
  82
Chapter 3 AFE in IP20 2500 MCC Style Enclosure

85
- Startup Procedure
  85
- Control Devices
  88
- Modes of Operation
  88
- AFE in IP21 Rittal Enclosure
  90
  - Startup Procedure
    90
  - Control Devices
    92
  - MCCB (Motor-Controlled Circuit Breaker) and Modes of
    92
  - Operation
    92
Startup

85
Chapter 4 About Parameters

95
- How AFE Parameters Are Organized
  96
  - File-Group-Parameter Order
    96
  - Basic Parameter View
    97
  - Advanced Parameter View
    98
- Monitor File
  99
- Dynamic Control File
  101
- Utility File
  105
- Communication File
  111
- Inputs and Outputs File
  113
- Parameter Cross Reference - by Name
  117
- Parameter Cross Reference - by Number
  120
Programming and Parameters

95
Chapter 5 AFE Status

125
- Front Panel Indications
  125
- HIM Indication
  126
- Faults and Alarms
  126
- Manually Clearing Faults
  127
- Fault and Alarm Descriptions
  127
- Clear the Alarms
  131
- Common Symptoms and Corrective Actions
  131
- Technical Support
  135
Troubleshooting

125
Appendix A Specifications

137
- Derating Guidelines
  139
  - Ambient Temperature/Load
    139
  - Altitude/Load 400/480V AC Input
    139
  - Altitude/Load 600/690V AC Input
    139
- AFE Current Ratings and Watts Loss
  140
  - 400 Volt AC Input Ratings
    140
- MCC Style Enclosure
  141
  - AC Input Fuse and Circuit Breaker Ratings
    141
  - DC Bus Output Fuse Ratings
    141
- Fusing and Circuit Breakers for AFE in IP21 Rittal Enclosure
  142
  - AC Input Fuse and Circuit Breaker Ratings
    142
  - DC Bus Output Fuse Ratings
    142
- Dimensions
  143
- DPI Communication Configurations
  152
Supplemental Information

137
Appendix B External and Internal Connections

159
- ALT Functions
  160
- LCD Display Elements
  160
- Menu Structure
  161
  - Diagnostics Menu
    161
  - Parameter Menu
    162
  - Device Select Menu
    162
  - Memory Storage Menu
    162
  - Start-Up Menu
    162
  - Preferences Menu
    162
- Remove/Install the HIM
  163
- View and Edit Parameters
  163
  - Him
    163
  - Numeric Keypad Shortcut
    163
Appendix C Sizing Guidelines

165
- Basic Procedure to Size the AFE
  165
- Advanced Procedure to Size the AFE
  166
Application Notes

165
- Voltage Boost
  167
- Paralleling Afes
  168
Index

177

Rockwell Automation Allen-Bradley PowerFlex Active Front End Series Hardware Service Manual (136 pages)

Brand: Rockwell Automation | Category: Industrial Electrical | Size: 10.12 MB

Rockwell Automation Categories

Controller Control Unit

Power Supply DC Drives Industrial Equipment

More Rockwell Automation Manuals

Rockwell Automation Allen-Bradley PowerFlex Active Front End Series Manuals

Rockwell Automation Allen-Bradley PowerFlex Active Front End Series User Manual (186 pages)

Table of Contents

Preface

AFE in IP20 2500 MCC Style Enclosure - Installation/Wiring

Chapter 1 Main Component Sections

Chapter 2

Chapter 3 AFE in IP20 2500 MCC Style Enclosure

Startup

Chapter 4 About Parameters

Programming and Parameters

Chapter 5 AFE Status

Troubleshooting

Appendix A Specifications

Supplemental Information

Appendix B External and Internal Connections

Appendix C Sizing Guidelines

Application Notes

Index

Rockwell Automation Allen-Bradley PowerFlex Active Front End Series Hardware Service Manual (136 pages)

Table of Contents

Preface

Overview

Chapter 1 Troubleshooting and Error Codes

Chapter 2 Active Front End System Overview

Chapter 3 Component Test Procedures

Chapter 4 AFE Power Structure Component Section

Chapter 5 AC Line Switchgear Component Section

Chapter 6 Precharge Component Section

Chapter 7 LCL Filter Component Section

Chapter 8 DC Fuses Component Section

Chapter 9 Startup after Repair

Appendix A Service Tools and Equipment

Appendix B Schematic Diagrams

Appendix C Connector Descriptions

Appendix D Disassembly/Assembly Diagrams and Spare Parts

Appendix E AFE Power One-Line System Application Data

AFE Power One-Line System Application Data

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