Sign In
Upload
Manuals
Brands
Rockwell Automation Manuals
DC Drives
Allen-Bradley PowerFlex 700AFE
Rockwell Automation Allen-Bradley PowerFlex 700AFE Manuals
Manuals and User Guides for Rockwell Automation Allen-Bradley PowerFlex 700AFE. We have
3
Rockwell Automation Allen-Bradley PowerFlex 700AFE manuals available for free PDF download: User Manual, Hardware Service Manual
Rockwell Automation Allen-Bradley PowerFlex 700AFE User Manual (186 pages)
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 12.85 MB
Table of Contents
Table of Contents
3
Intended Audience
9
Preface
9
Summary of Changes
9
What Is Not in this Manual
9
Additional Resources
10
Drive Information
11
Manual Conventions
10
Rockwell Automation Support
10
Technical Support
10
General Precautions
12
Catalog Number Explanation
13
Description of Operation
14
Benefits of the AFE
16
AFE in IP00 Open Chassis Configuration
17
AFE in IP20 2500 MCC Style Enclosure - Installation/Wiring
19
Chapter 1 Main Component Sections
20
Frame 10
20
Frame 13
21
Figure 7
21
Main Component Locations
22
Frame 10
22
Frame 13
23
Mounting Considerations
24
Operating Temperatures
24
Minimum Mounting Clearances
24
AC Supply Source Considerations
26
Unbalanced, Ungrounded, or Resistive Grounded
26
Distribution Systems
26
Input Power Conditioning
27
Grounding Requirements
27
Recommended Grounding Scheme
27
Safety Ground - PE and Shield Termination - SHLD
29
Fuses and Circuit Breakers
29
Power Wiring
29
Power Cable Types Acceptable for 400
29
Installations
29
Unshielded Cable
30
Shielded Cable
30
Armored Cable
30
Cable Trays and Conduit
31
Select and Verify Control Transformer Voltage
31
Style Enclosure
34
Route the AC Input, Ground (PE), and DC Bus Output Wiring for AFE in IP20 2500 MCC Style Enclosure
36
Disconnect the Common Mode Capacitors
37
Frame 10 LCL Filter
37
Frame 13 LCL Filter
38
Frame 10 or Frame 13 Power Structure
39
Use the AFE with Powerflex Drives
39
Control Wiring
40
Signal and Control Wire Types
41
I/O Terminal Blocks
42
I/O Cable Grounding
43
Typical I/O Wiring
45
Analog I/O Configuration
46
Hardware Enable Circuitry
46
MCC Style Enclosure
47
Precharging the AFE
47
Introduction
47
Important Guidelines
48
CE Conformity
49
Low Voltage Directive (2006/95/EC)
49
EMC Directive (2004/108/EC)
49
General Notes
49
Essential Requirements for CE Compliance
49
Main Component Sections
52
Frame 10
52
Chapter 2
53
Frame 13
53
Main Component Locations
54
Frame 10
54
Frame 13
55
Mounting Considerations
56
Operating Temperatures
56
Minimum Mounting Clearances
56
AC Supply Source Considerations
58
Unbalanced, Ungrounded, or Resistive Grounded
58
Distribution Systems
58
Input Power Conditioning
59
Grounding Requirements
59
Recommended Grounding Scheme
59
Safety Ground - PE
61
Shield Termination - SHLD
61
Fuses and Circuit Breakers
62
Power Wiring
62
Power Cable Types Acceptable for 400
62
Installations
62
Unshielded Cable
62
Shielded Cable
63
Armored Cable
63
Cable Trays and Conduit
64
Select and Verify Control Transformer Voltage
64
Power Terminals for AFE in IP21 Rittal Enclosure
66
DC Bus Output Wiring
67
Route the AC Input, Ground (PE), and DC Bus Output Wiring for AFE in IP21 Rittal Enclosure
68
Disconnect the Common Mode Capacitors
69
Frame 10 LCL Filter
69
Frame 13 LCL Filter
70
Frame 10 Power Structure
72
Frame 13 Power Structure
73
Using the AFE with Powerflex Drives
74
Control Wiring
74
Signal and Control Wire Types
75
I/O Terminal Blocks
76
I/O Cable Grounding
77
Typical I/O Wiring
78
Analog I/O Configuration
79
Hardware Enable Circuitry
80
Analog I/O Wiring Examples for AFE in IP21
80
Rittal Enclosure
80
Precharging the AFE
81
Introduction
81
Important Guidelines
81
CE Conformity
82
Low Voltage Directive (2006/95/EC)
82
EMC Directive (2004/108/EC)
82
General Notes
82
Essential Requirements for CE Compliance
82
Chapter 3 AFE in IP20 2500 MCC Style Enclosure
85
Startup Procedure
85
Control Devices
88
Modes of Operation
88
AFE in IP21 Rittal Enclosure
90
Startup Procedure
90
Control Devices
92
MCCB (Motor-Controlled Circuit Breaker) and Modes of
92
Operation
92
Startup
85
Chapter 4 About Parameters
95
How AFE Parameters Are Organized
96
File-Group-Parameter Order
96
Basic Parameter View
97
Advanced Parameter View
98
Monitor File
99
Dynamic Control File
101
Utility File
105
Communication File
111
Inputs and Outputs File
113
Parameter Cross Reference - by Name
117
Parameter Cross Reference - by Number
120
Programming and Parameters
95
Chapter 5 AFE Status
125
Front Panel Indications
125
HIM Indication
126
Faults and Alarms
126
Manually Clearing Faults
127
Fault and Alarm Descriptions
127
Clear the Alarms
131
Common Symptoms and Corrective Actions
131
Technical Support
135
Troubleshooting
125
Appendix A Specifications
137
Derating Guidelines
139
Ambient Temperature/Load
139
Altitude/Load 400/480V AC Input
139
Altitude/Load 600/690V AC Input
139
AFE Current Ratings and Watts Loss
140
400 Volt AC Input Ratings
140
MCC Style Enclosure
141
AC Input Fuse and Circuit Breaker Ratings
141
DC Bus Output Fuse Ratings
141
Fusing and Circuit Breakers for AFE in IP21 Rittal Enclosure
142
AC Input Fuse and Circuit Breaker Ratings
142
DC Bus Output Fuse Ratings
142
Dimensions
143
DPI Communication Configurations
152
Typical Programmable Controller Configurations
152
Logic Command Word for Powerflex 700/700H/700S
152
Drives
152
Logic Status Word for Powerflex 700/700H/700S Drives
153
Logic Command Word for Powerflex 750-Series Drives
155
Logic Status Word for Powerflex 750-Series Drives
156
Supplemental Information
137
Appendix B External and Internal Connections
159
ALT Functions
160
LCD Display Elements
160
Menu Structure
161
Diagnostics Menu
161
Parameter Menu
162
Device Select Menu
162
Memory Storage Menu
162
Start-Up Menu
162
Preferences Menu
162
Remove/Install the HIM
163
View and Edit Parameters
163
Him
163
Numeric Keypad Shortcut
163
Appendix C Sizing Guidelines
165
Basic Procedure to Size the AFE
165
Advanced Procedure to Size the AFE
166
Application Notes
165
Voltage Boost
167
Paralleling Afes
168
Guidelines for Afes in IP20 2500 MCC Style Enclosure
168
Guidelines for Afes in IP21 Rittal Enclosure
172
Paralleling an AFE with One or more Powerflex SCR
176
Bus Supplies
176
Index
177
Advertisement
Rockwell Automation Allen-Bradley PowerFlex 700AFE Hardware Service Manual (144 pages)
Frame 13 on Active Front End
Brand:
Rockwell Automation
| Category:
Industrial Equipment
| Size: 16.4 MB
Table of Contents
Table of Contents
3
Intended Audience
7
Preface
7
Summary of Changes
7
What Is in this Manual
7
What Is Not in this Manual
7
Additional Resources
8
Additional Support Available on the Internet
8
Spare Parts
8
General Precautions for Class 1 Light-Emitting Diode Product
9
Chapter 1
12
Addressing Powerflex Active Front End Faults
12
Create Fault Reports
12
Common Symptoms and Corrective Actions
17
Chapter 2
19
Main Component Sections
19
Main Component Locations
20
Main Bus Bar Locations
21
AFE in IP21 Rittal Enclosure
22
Main Component Sections
22
Main Component Locations
23
Bus Bar Locations
24
AFE in IP00 Open Chassis Configuration
25
AFE in IP20 2500 MCC Style Enclosure
19
Chapter 3 Perform Visual Inspections
28
Inspect the Cooling Tunnels
28
Inspect the Power Structure
29
View the Status Indicators
28
For Power Structure
29
Perform Forward and Reverse Biased Diode Tests
29
Check the Fiber-Optic Connections
31
Perform Gate Driver Board Resistance Measurements
33
Check the AFE Power Structure Fan Inverter Fuses
34
Chapter 4
36
Torque Specifications
36
Understand the Torque Figures in Assembly Diagrams
36
Remove Power from the AFE
37
Control Frame Access Procedures
38
Remove the DPI Interface Assembly
38
Install the DPI Interface Assembly
39
Remove the I/O Circuit Boards and Control Box
39
Install the I/O Circuit Boards and Control Box
40
Remove the Fiber-Optic Adapter Circuit Board
40
Install the Fiber-Optic Adapter Circuit Board
42
IP21 Rittal Enclosure)
43
Replace the Control Frame
43
Power Structure Access Procedures
44
Remove AFE Protective Barriers
44
Install AFE Protective Barriers
45
Remove the AFE Airflow Plate
46
Install the AFE Airflow Plate
46
Remove Protective Covers from the Power Structure
47
Install Protective Covers on the Power Structure
47
Remove the Gate Driver Circuit Boards
47
Install the Gate Driver Circuit Boards
49
Remove the ASIC Circuit Board
50
Install the ASIC Circuit Board
53
Remove and Install the Power Structure Fan System
53
Remove the Power Structure from the Enclosure
54
Install the Power Structure in the Enclosure
59
Power Structure
59
Phase Assembly
62
Install the Power Module on the U, V, or W Phase Assembly
67
Remove the U, V, or W Phase Assembly DC Bus Capacitors
67
Install the U, V, or W Phase Assembly DC Bus Capacitors
68
New Power Structure
68
AC Line Switchgear Component Section
71
AFE in IP20 2500 MCC Style Enclosure
72
AFE in IP21 Rittal Enclosure
72
Chapter 5
72
Precharge Component Section
73
Chapter 6 Precharging Functions
74
Replace the Precharge Fuse
74
Power Supply (T10)
75
For AFE in IP20 2500 MCC Style Enclosure
75
For AFE in IP21 Rittal Enclosure
77
Test the Precharge Bridge Using the Power Structure Terminals
78
Replace the Precharge Bridge
79
Test the Precharge Resistor
79
Replace the Precharge Resistor Assembly
81
AFE in IP20 2500 MCC Style Enclosure
81
AFE in IP21 Rittal Enclosure
81
Chapter 7
84
Install the LCL Filter Protective Barriers and Vented Cover
84
Remove the LCL Filter Protective Barriers and Vented Cover
84
Replace the LCL Filter DC Fan Fuses
84
Remove the LCL Filter Fan DC Power Supply
85
Install the LCL Filter Fan DC Power Supply
87
Replace the LCL Filter Fan
87
Remove the LCL Filter
88
From the IP20 2500 MCC Style Enclosure
88
From the IP21 Rittal Enclosure
90
Install the LCL Filter in the Enclosure
91
Overview
93
Chapter 8 Fuse Replacement Guidelines
94
Before Applying Power to the AFE
97
Chapter 9 Technical Support
97
Appendix A
99
Service Tools
99
Software Tools
99
Appendix B Frame 13 Circuit Board Connections
101
Frame 13 Power Structure Power Circuitry Block Diagram
102
Frame 13 Power Module Circuitry
103
Frame 13 Power Structure Main Fan Connections
104
Frame 13 Power Structure Main Fan Connections
105
Control Wiring Diagram for Frame 13 in IP20 2500
106
MCC Style Enclosure
106
MCC Style Enclosure
108
Control Wiring Diagram for Frame 13 in IP21 Rittal Enclosure
115
System Schematics for Frame 13 in IP21 Rittal Enclosure
116
Circuit Board Connections
123
Appendix C
126
Hardware Connections
126
AFE Power Structure Assembly
130
Appendix D
133
LCL Filter Assembly (Used in IP20 and IP21 Enclosures)
133
Precharge Assembly
135
AC Line Switchgear
137
Data to Collect
139
Appendix E
140
Typical Transformer Winding Types
140
Index
141
Rockwell Automation Allen-Bradley PowerFlex 700AFE Hardware Service Manual (136 pages)
Brand:
Rockwell Automation
| Category:
Industrial Electrical
| Size: 10.12 MB
Table of Contents
Table of Contents
5
Additional Resources
9
Terms
10
Cross References
10
Preface
9
What Is in this Manual
9
What Is Not in this Manual
9
Who Should Use this Manual
9
Additional Support Available on Internet
11
General Precautions for Class 1 LED Product
11
Overview
9
Chapter 1 Troubleshooting and Error Codes
13
Creating Fault Reports
14
Addressing Powerflex Active Front End Faults
14
Common Symptoms and Corrective Actions
19
Chapter 2 Active Front End System Overview
21
AFE in IP20 2500 MCC Style Enclosure
21
Main Component Sections
21
Main Component Locations
22
Main Bus Bar/Cable Locations
23
AFE in IP21 Rittal Enclosure
24
Main Component Sections
24
Main Component Locations
25
Bus Bar Locations
26
AFE in IP00 Open Chassis Configuration
27
Chapter 3 Component Test Procedures
29
Viewing the Status Indicators
30
Performing Visual Inspections
30
Inspecting the Cooling Tunnel
30
Inspecting the Power Structure
30
Performing Forward and Reverse Biased Diode Tests for Power Structure
31
Checking Fiber Optic Connections
33
Performing Gate Driver Board Resistance Measurements
35
Checking the AFE Power Structure Fan Inverter Fuses
36
Chapter 4 AFE Power Structure Component Section
37
Understanding Torque Figures in Assembly Diagrams
38
Torque Specifications
38
Removing Power from the AFE
39
Control Frame Access Procedures
40
Removing the DPI Interface Assembly
40
Installing the DPI Interface Assembly
41
Removing the I/O Circuit Boards and Control Board
41
Installing the I/O Circuit Boards and Control Board
42
Removing the Fiber Optic Adapter Circuit Board
42
Installing the Fiber Optic Adapter Circuit Board
44
Removing the Control Frame (Only for AFE in IP21 Rittal Enclosure)
45
Replacing the Control Frame
45
Power Structure Access Procedures
46
Removing AFE Protective Barriers
46
Installing the AFE Protective Barriers
46
Removing the AFE Air Flow Plate
47
Installing the AFE Air Flow Plate
47
Removing Protective Covers from the Power Structure
48
Installing Protective Covers on the Power Structure
48
Removing the Gate Driver Circuit Board
48
Installing the Gate Driver Circuit Board
50
Removing the ASIC Circuit Board
50
Installing the ASIC Circuit Board
53
Removing and Installing the Power Structure Fan System
53
Removing the Power Structure from the Enclosure
53
Installing the Power Structure in the Enclosure
55
Removing the Power Module from the Power Structure
56
Installing the Power Module on the Power Structure
62
Removing the Power Structure DC Bus Capacitors
62
Installing the Power Structure DC Bus Capacitors
63
Replacing the Existing Power Structure with a New Power Structure
63
Chapter 5 AC Line Switchgear Component Section
65
AFE in IP20 2500 MCC Style Enclosure
66
AFE in IP21 Rittal Enclosure
66
Chapter 6 Precharge Component Section
67
Precharging Functions
68
Replacing the Precharge Fuse
68
Testing the Control Transformer (T4) and 24V DC Power Supply (T10)
69
For AFE in IP20 2500 MCC Style Enclosure
69
For AFE in IP21 Rittal Enclosure
70
Testing the Precharge Bridge Using the Power Structure Terminals
72
Replacing the Precharge Bridge
72
Testing the Precharge Resistor
73
Replacing the Precharge Resistor Assembly
74
AFE in IP20 2500 MCC Style Enclosure
74
AFE in IP21 Rittal Enclosure
74
Chapter 7 LCL Filter Component Section
75
Removing the LCL Filter Protective Barrier
76
Installing the LCL Filter Protective Barrier
76
Replacing the LCL Filter DC Fan Fuses
76
Removing the LCL Filter
76
Removing the LCL Filter Fan DC Power Supply
77
Installing the LCL Filter Fan DC Power Supply
79
Replacing the LCL Filter Fan
79
From the IP20 2500 MCC Style Enclosure
80
From the IP21 Rittal Enclosure
82
Installing the LCL Filter in the Enclosure
83
Chapter 8 DC Fuses Component Section
85
Overview
85
Fuse Replacement Guidelines
86
Chapter 9 Startup after Repair
89
Before Applying Power to the AFE
90
Appendix A Service Tools and Equipment
91
Software Tools
91
Service Tools
91
Appendix B Schematic Diagrams
93
Frame 10 Circuit Board Connections
93
Frame 10 Power Module Circuitry
94
Frame 10 Power Structure Main Fan Connections
95
Control Wiring Diagram for Frame 10 in IP20 2500 MCC Style Enclosure
96
System Schematics for Frame 10 in IP20 2500 MCC Style Enclosure
98
Control Wiring Diagram for Frame 10 in IP21 Rittal Enclosure
105
System Schematics for Frame 10 AFE in IP21 Rittal Enclosure
106
Appendix C Connector Descriptions
115
Circuit Board Connections
115
Hardware Connections
118
Appendix D Disassembly/Assembly Diagrams and Spare Parts
120
AFE Power Structure Assembly
120
LCL Filter Assembly (Used in IP20 and IP21 Enclosures
123
Precharge Assembly
125
AC Line Switchgear
127
Appendix E AFE Power One-Line System Application Data
129
Data to Collect
129
Typical Transformer Winding Types
130
AFE Power One-Line System Application Data
129
Advertisement
Advertisement
Related Products
Rockwell Automation Allen-Bradley PowerFlex 700 20BB070
Rockwell Automation Allen-Bradley PowerFlex 700 20BB080
Rockwell Automation Allen-Bradley PowerFlex 700 20BB192
Rockwell Automation Allen-Bradley PowerFlex 700 20BB260
Rockwell Automation Allen-Bradley PowerFlex 700 20BC011
Rockwell Automation Allen-Bradley PowerFlex 700 20BE027
Rockwell Automation Allen-Bradley PowerFlex 700 20BE125
Rockwell Automation Allen-Bradley PowerFlex 700S 20DC056
Rockwell Automation Allen-Bradley PowerFlex 700S 20DD011
Rockwell Automation Allen-Bradley PowerFlex 700S 20DE032
Rockwell Automation Categories
Controller
Control Unit
Power Supply
DC Drives
Industrial Equipment
More Rockwell Automation Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL