Related Manuals for Fuji Electric FRENIC-Lift 400 V Series
Summary of Contents for Fuji Electric FRENIC-Lift 400 V Series
- Page 1 Starting guide FRENIC-Lift Dedicated Inverter for Lift Applications 3 ph 400V 4.0 kW - 45 kW 3 ph 200V 5.5 kW - 22 kW 1 ph 200V 2.2 kW SG_Lift_EN_1.8.0...
- Page 2 Dedicated to Mr. Wilfred Zinke We would like to thank you for your valuable support and assistance in creating this Starting Guide, we are very grateful that you dedicated your time for this. Page 2 of 42 Fuji Electric Europe GmbH...
-
Page 3: Table Of Contents
13.1 Short floor operation 13.2 Creepless operation 14. Recovering the lift from speed limiter condition 15. Rescue operation 16. Soft start for closed loop installations (IM and PMSM) with high friction 17. Alarm messages Page 3 of 42 Fuji Electric Europe GmbH... -
Page 4: About This Manual
Special functions are not described which are only used in special applications. For questions please contact our technical staff. This starting guide is based on firmware version 1950 and 1951 or later. For other software versions, please contact with Fuji Electric technical department. Page 4 of 42 Fuji Electric Europe GmbH... -
Page 5: Safety Information
Doing so could cause fire, an accident or injuries. • Do not stand on a shipping box. • Do not stack shipping boxes higher than the indicated information printed on those boxes. Doing so could cause injuries. Page 5 of 42 Fuji Electric Europe GmbH... - Page 6 An accident or injuries could occur. • Do not touch the inverter terminals while the power is applied to the inverter even if the inverter is in stop mode. Doing so could cause electric shock. Page 6 of 42 Fuji Electric Europe GmbH...
-
Page 7: Conformity To European Standards
EMC directives if an optional EMC compliant filter is connected to them. General purpose inverters are subject to the regulations set forth by the Low Voltage Directive in the EU. Fuji Electric declares the inverters bearing a CE marking are compliant with the Low Voltage Directive. -
Page 8: Technical Data
EN 61800-5-1, EN 61800-5-2 (SIL 2), EN ISO 13849-1 (Cat. 3, PL d) EN61800-5-1 Protection degree (IEC60529) IP20 IP00 Cooling Fan cooling Mass (kg) 11.1 11.2 11.7 24.0 33.0 34.0 For 10 kHz Switching frequency, 45 °C ambient temperature and 80%ED Page 8 of 42 Fuji Electric Europe GmbH... -
Page 9: 200 V Series (3Ph And 1Ph)
5.5 kW 17.6 14.2 7.5 kW 24.1 20.5 19.4 11 kW 30.5 27.2 25.7 15 kW 37.6 35.6 33.6 18.5 18.5 kW 43.4 22 kW 54.8 30kW 63.5 37 kW 79.5 45 kW Page 9 of 42 Fuji Electric Europe GmbH... -
Page 10: Removing And Mounting The Terminal Block And Front Covers (5.5 To 22 Kw)
Front cover Front cover Hinge Hole Front cover Hole Cover fastening screw Latch Terminal (terminal block block cover cover) Terminal block cover Figure 2: Mounting the terminal block cover and the front cover Page 10 of 42 Fuji Electric Europe GmbH... -
Page 11: Connections
This is only a schematic drawing. This is for information only and without responsibility. The start of rescue operation, enable signal activation and main contactors control is handled by the lift controller and is not in the range of the responsibility of the inverter. Page 11 of 42 Fuji Electric Europe GmbH... -
Page 12: Control Signals Connection
Intermediate speed 1 2 (010) Inspection speed 3 (011) Creep speed 4 (100) Intermediate speed 2 5 (101) Intermediate speed 3 6 (110) Intermediate speed 4 7 (111) High speed See also functions E01-E04. Page 12 of 42 Fuji Electric Europe GmbH... -
Page 13: Control Terminals Description
Figure 6: Normal connection using free potential contacts of the lift controller. FRENIC-Lift PLC (+24 V) Lift controller +24 V +24 V Speed 1 +24 V External power supply Figure 7: Connection using external power supply Page 13 of 42 Fuji Electric Europe GmbH... -
Page 14: Relay Outputs
Terminals Y1 to Y4 are configured from factory with the functions described in the table below. Other functions can be set using functions E20 to E23. Lift controller FRENIC-Lift Y1-Y4 Optocoupled outputs Optocoupled inputs 24 V Figure 8: Connection using PNP (Source) Logic Page 14 of 42 Fuji Electric Europe GmbH... -
Page 15: Communication Connections (Keypad, Dcp 3, Pc, Canopen)
If the controller supports DCP 3 protocol, the most important operations can be done using the keypad of the lift controller. Only pins 4 and 5 of the RJ-45 connector are used for signals DATA- (DX-) and DATA+ (DX+) respectively (see table 10). Page 15 of 42 Fuji Electric Europe GmbH... -
Page 16: Hardware Configuration
It is not needed to set slide switch SW5 for standard encoders with supply voltages from 10 to 30 V. By using the PTC input, the cut-off (stopping) function of the inverter does not fulfil EN81-1. Page 16 of 42 Fuji Electric Europe GmbH... -
Page 17: Encoder
Figure 11: Connection using HTL encoder interface The encoder cable must be always shielded. The shield must be connected in the inverter side and the encoder side using the ground terminal or dedicated terminal. Page 17 of 42 Fuji Electric Europe GmbH... -
Page 18: Option Card Opc-Lm1-Il For Induction Motors (With Or Without Gear)
Phase A inverted (square pulse) Phase B (square pulse) Phase B inverted (square pulse) Phase Z (square pulse) Phase Z inverted (square pulse) The signal names may be different depending on the encoder manufacturer. Page 18 of 42 Fuji Electric Europe GmbH... - Page 19 Prior to the commissioning the encoder resolution (pulses per revolution) has to be set always using function L02. For synchronous motors it is also necessary to set the encoder type in function L01. Page 19 of 42 Fuji Electric Europe GmbH...
-
Page 20: Option Card Opc-Lm1-Pr For Synchronous Motors With Ern 1387
Also can be applied to induction motors (only PA and PB are used in this case, L01= 0) Is not recommended to use this kind of encoders with pole motors > 24 Page 20 of 42 Fuji Electric Europe GmbH... -
Page 21: Keypad Operation
These 3 keys may not be used in lift application. In local mode with these keys the motor can be started and/or stopped. Lights while a run command is supplied to the inverter. Page 21 of 42 Fuji Electric Europe GmbH... -
Page 22: Keypad Menus
Shows the inverter condition: runtime, main capacitors capacitance, firmware version. 6. ALM INF (ALARM INFORMATION) In this menu the alarm memory is shown. After the selection of an alarm by pressing key the most relevant information of this alarm is shown. Page 22 of 42 Fuji Electric Europe GmbH... -
Page 23: Example Of Function Setting
Actual value 12 A 12 A 0.00~500.00 0.00~500.00 Setting range After changing the value using the arrow keys, it can be saved by pressing key. Cancellation without saving is possible by pressing key. Page 23 of 42 Fuji Electric Europe GmbH... -
Page 24: Signals Timing Diagram For Normal Travel Using High And Creep Speeds
Response times (different values) of the brake and main contactors Time to start to move Time to release (open) the brake Time to apply (close) the brake Controller Time delay from deactivating enable to opening the main contactors Page 24 of 42 Fuji Electric Europe GmbH... -
Page 25: Signals Timing Diagram For Travel Using Intermediate Speeds
Keypad operation. Function settings (see following pages for induction motors and permanent magnet synchronous motors) Perform auto tuning for induction motors or pole tuning for permanent magnet synchronous motors. Optimization of the travel. Page 25 of 42 Fuji Electric Europe GmbH... -
Page 26: Specific Settings For Induction Motors (With Encoder)
After that, please give RUN command from the lift controller (for example in INSPECTION), and check that motor is turning without any problem. In negative case (for example inverter trips OC, OS or Ere) please exchange motor phases connection to change rotation direction (for example U phase by V phase). Page 26 of 42 Fuji Electric Europe GmbH... -
Page 27: Specific Settings For Permanent Magnet Synchronous Motors
± 15°. L05: Current loop regulator (ACR) P gain calculation L=Motor inductance (minimum value between Ld and Lq) [mH] 33 =Motor rated voltage [V] (F05) =Motor rated current [A] (P03) Page 27 of 42 Fuji Electric Europe GmbH... -
Page 28: Specific Settings For Induction Motors In Open Loop (Geared Motors Without Encoder)
Give RUN command to the inverter from the lift controller (normally in INSPECTION mode). The main contactors will be closed and current will flow through the motor producing some acoustic noise. This procedure will take some seconds. After this auto tuning procedure is finished. Page 28 of 42 Fuji Electric Europe GmbH... -
Page 29: Additional Settings For Induction Motor In Open Loop
The setting of the S curve means the speed change in terms of percentage of the maximum speed (F03) used for the acceleration change. speed time Speed profile sections 1 to 11 Figure 27: Speed profile using creep speed. Page 29 of 42 Fuji Electric Europe GmbH... - Page 30 F08 in case of deceleration; for the S-curves H57 is used at the beginning of the speed change (close to C08) and H58 is used at the end of the change (when the speed has reached C09). Page 30 of 42 Fuji Electric Europe GmbH...
-
Page 31: Recommended Values For Acceleration And Deceleration Related Functions
Where v: rated speed in m/s rated r: Cabin suspension (1 for 1:1, 2 for 2:1, 4 for 4:1,…) D: Pulley diameter in m I : Gear ratio Page 31 of 42 Fuji Electric Europe GmbH... -
Page 32: Function Tables
ACR P (L05) APR PD (L73,L74) ACR P (L76) Figure 29. Time diagram with Unbalanced Load Compensation (ULC) active (L65 = 1). When L76=0, then L05 is effective during all the time Page 32 of 42 Fuji Electric Europe GmbH... -
Page 33: Start And Stop Optimization
0.1 s stops giving current at the output 450 r/min If used in the Speed limit for anticipated door opening 18 r/min installation Page 33 of 42 Fuji Electric Europe GmbH... -
Page 34: Input And Output Terminals Function Settings
1 = Distance control 0 = FWD Direction assignment for DCP 3. Up means: 1 = REV Reserved 0 = OFF DOPEN not dependant on EN1&EN2 or BX (BBX) signals 1 = ON Reserved Page 34 of 42 Fuji Electric Europe GmbH... -
Page 35: Special Operation
Rated speed. Creep speed. Zero speed. active active active active Figure 30. Classical short floor operation (frequency-time control). To use this alternative bit 3 of function L99 must be set to 0. Page 35 of 42 Fuji Electric Europe GmbH... - Page 36 With this method functions L29 and L30 are not used. This function is only available when accelerating from C04 to C09, C10 or C11, The inverter is forced to decelerate to C07. Page 36 of 42 Fuji Electric Europe GmbH...
-
Page 37: Creepless Operation
(C06). The reason is that S curve is not effective (only linear acceleration/deceleration) when inspection speed is used. If the jerk is not enough to recover the lift, decrease the value of function F07 to increase the jerk against the speed limiter condition. Page 37 of 42 Fuji Electric Europe GmbH... -
Page 38: Rescue Operation
Please compare both values, and set the larger value to function E39. In case of open loop control (F42=2) and rescue operation with batteries, use brake control by output current (L80=2), otherwise brake could open anyway when batteries are discharged. Page 38 of 42 Fuji Electric Europe GmbH... -
Page 39: Soft Start For Closed Loop Installations (Im And Pmsm) With High Friction
Time for decreasing the current inside the motor at the stopping (L56) Delay time for opening main contactors (L86) In case of using this function, rollback compensation (ULC) will be active as soon as H64 starts (and L65=1). Page 39 of 42 Fuji Electric Europe GmbH... -
Page 40: Alarm Messages
Option card communication error Check option card installation Check cables and shield connection A communication error occurred between the option card and the encoder. Option card error Check encoder Check cables and shield connection Page 40 of 42 Fuji Electric Europe GmbH... - Page 41 Fault in the charging circuit of 37 and 45 kW inverters. Charging circuit fault Check power supply in R0/T0 terminals. Contact with Fuji Electric. Brake state differs from expected. Brake status monitoring according to EN81- For additional information, please contact 1+A3 Fuji Electric.
- Page 42 CONTACT INFORMATION Headquarters Europe Headquarters Japan Fuji Electric Europe GmbH Fuji Electric Co., Ltd. Goethering 58 Gate City Ohsaki East Tower, 63067 Offenbach/Main 11-2 Osaki 1-chome, Shinagawa-ku, Germany Chuo-ku Tel.: +49 (0) 69 669029 0 Tokyo 141-0032 Fax: +49 (0) 69 669029 58 Japan info.inverter@fujielectric-europe.com...
Need help?
Do you have a question about the FRENIC-Lift 400 V Series and is the answer not in the manual?
Questions and answers