Table of Contents
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3.0 Table of contents
Section
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
1.1 General safety rules ................................................................................................................................... 2
1.2 Specific rules for abrasive sanding machines ............................................................................................ 3
2.0 About this manual .......................................................................................................................................... 4
3.0 Table of contents ............................................................................................................................................ 5
4.0 Specifications ................................................................................................................................................. 6
4.1 Mounting hole dimensions .......................................................................................................................... 7
4.2 Machine dimensions/work area .................................................................................................................. 8
5.0 Carton contents .............................................................................................................................................. 9
6.0 Setup and assembly ..................................................................................................................................... 10
6.1 Tools required for assembly ..................................................................................................................... 10
6.2 Unpacking ................................................................................................................................................ 10
6.3 Securing the sander ................................................................................................................................. 10
6.4 Belt sanding table ..................................................................................................................................... 10
6.5 Stand-off ................................................................................................................................................... 10
6.6 Sanding tool rest ...................................................................................................................................... 11
6.7 Dust port ................................................................................................................................................... 11
6.8 Installing sanding disc .............................................................................................................................. 11
6.9 Installing disc table ................................................................................................................................... 11
6.10 Miter gauge ............................................................................................................................................ 11
7.0 Electrical connections .................................................................................................................................. 11
7.1 GROUNDING INSTRUCTIONS ............................................................................................................... 12
7.2 Extension cords ........................................................................................................................................ 12
7.3 Voltage conversion ................................................................................................................................... 13
8.0 Adjustments ................................................................................................................................................. 13
8.1 Sanding arm tilt ........................................................................................................................................ 13
8.2 Sanding belt tracking ................................................................................................................................ 13
9.0 Operation ..................................................................................................................................................... 13
9.1 Basic procedures ...................................................................................................................................... 13
9.2 Operating controls .................................................................................................................................... 14
10.0 User-maintenance ...................................................................................................................................... 15
10.1 Cleaning ................................................................................................................................................. 15
10.2 Installing/replacing sanding belt ............................................................................................................. 15
10.3 Tension lever tightness .......................................................................................................................... 15
10.4 Replacing sanding disc .......................................................................................................................... 15
10.5 Lubrication .............................................................................................................................................. 15
10.6 Additional servicing ................................................................................................................................ 15
11.0 Optional accessories .................................................................................................................................. 16
12.0 Troubleshooting IBDG series Belt/Disc Sander ......................................................................................... 17
12.1 General mechanical and electrical problems ......................................................................................... 17
12.2 Digital readout error codes (Variable speed models) ............................................................................. 19
13.0 Replacement Parts ..................................................................................................................................... 19
13.1.1 IBDG-248 Belt/Disc Sander - Exploded View ..................................................................................... 20
13.1.2 IBDG-248 Belt/Disc Sander - Parts List .............................................................................................. 21
13.2.1 IBDG-248VS Belt/Disc Sander - Exploded View ................................................................................ 23
13.2.2 IBDG-248VS Belt/Disc Sander - Parts List ......................................................................................... 24
13.3.1 IBDG-436 Belt/Disc Sander - Exploded View ..................................................................................... 26
13.3.2 IBDG-436 Belt/Disc Sander - Parts List .............................................................................................. 27
13.4.1 IBDG-436VS Belt/Disc Sander - Exploded View ................................................................................ 29
13.4.2 IBDG-436VS Belt/Disc Sander - Parts List ......................................................................................... 30
14.0 Electrical Connections ................................................................................................................................ 32
14.1 Wiring diagram for IBDG-248 and IBDG-436 ......................................................................................... 32
14.2 Wiring diagram for IBDG-248VS and IBDG-436VS ............................................................................... 32
15.0 Warranty and service ................................................................................................................................. 33
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Table of Contents
