Echo DPB-600 Service Manual

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DPB-600
(Serial number: 35000001 and after)
Ref. No. 403-18

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Summary of Contents for Echo DPB-600

  • Page 1 DPB-600 (Serial number: 35000001 and after) Ref. No. 403-18...
  • Page 2 INTRODUCTION This service manual contains information for service and maintenance of ECHO RE- CHARGEABLE POWER BLOWER, model DPB-600. For systematic diagnosis, to avoid extra work and time loss, please refer to “Troubleshooting chart” that describes problems, testing, reme- dies and references. We recommend you make use of Operator’s Manual and Parts Catalogue...
  • Page 3: Table Of Contents

    DPB-600 TABLE OF CONTENTS Page Page 1 SERVICE INFORMATION ........4 5 BATTERY ............19 Specifi cations ...........4 Battery and charger ........19 Technical data ..........4 Battery charge levels ........19 Torque limits .............4 Charger indicator lights ........20 Battery disposal procedure ......20 2 TRIGGER SWITCH GRIP ........5 Trigger switch grip ..........5...
  • Page 4: Service Information

    DPB-600 SERVICE INFORMATION 1 SERVICE INFORMATION 1-1 Specifi cations Dimensions Length mm(in) 954 (37.6) Width mm(in) 187 (7.4) Height mm(in) 336 (13.2) Dry weight* kg(lb) 2.8 (6.1) Motor Type DC electric motor Rotation Clockwise as viewed from the output end...
  • Page 5: Trigger Switch Grip

    DPB-600 HANDLE GRIP 2. TRIGGER SWITCH GRIP 2-1 Trigger switch grip A. Handle grip B. Handle lid C. Throttle trigger D. Throttle lever E. Locknut F. Switch G. Wire harness H. Control board assy 2-2 Disassembling trigger switch grip 1. Remove torx bolts (B) and disassemble the...
  • Page 6 DPB-600 HANDLE GRIP 2-2 Disassembling trigger switch grip (Continued) 2. Remove the throttle trigger (C). 3. If control board (D) and switch (E) are damaged, remove and replace the lead terminal (F) and (G) with new one. 4. Remove terminal(F) and (G) from switch(E) and assembly control board (D).
  • Page 7: Reassembling Trigger Switch Grip

    DPB-600 HANDLE GRIP 2-3 Resassembling trigger switch grip 1. Install throttle lever (N) on handle lid (A) and fasten with the torx bolt (H). Check throttle lever (N) works smoothly and set to the position as shown (Fig. P : STOP position).
  • Page 8 DPB-600 HANDLE GRIP 2-3 Resassembling trigger switch grip (continued) 4. When installing lead (v) and wire harness (t), make sure they are installed into the groove part. 5. When installing control board assy (D), attach control board so that its claw part comes to the left side as the left fi...
  • Page 9: Motor Case

    DPB-600 MOTOR CASE 3. MOTOR CASE 3-1 Motor case LBP-560-200 LCJQ-560C *Batteries and charger are handled as accessories instead of spare parts. Battery and charger are not serviceable. A. Motor assy B. Stator assy C. Rotor assy D. Motor case E.
  • Page 10: Disassembling Motor Case

    DPB-600 MOTOR CASE 3-2 Disassembling motor case Replace the circuit board in the motor case as the following procedure. 1. Remove torx bolts (A) and motor case (B). 2. Remove terminals (C), (D), (E), (F) from control board assy (a).
  • Page 11: Reassembling Motor Case

    DPB-600 MOTOR CASE 3-3 Reassembling motor case 1. Assemble control board assy to the fan case as shown and connect couplers of the lead terminal (C), (D) of the handle lid side each other. 2. Connect assembly motor side coupler (E), (F).
  • Page 12 DPB-600 MOTOR CASE 3-3 Reassembling motor case (continued) Note: Install the lib (J) of the motor cover so as not to run onto the fan case (M) as shown.
  • Page 13: Fan Case

    DPB-600 FAN CASE 4. FAN CASE 4-1 Fan case A. Fan case B. Fan case C. Rear handle D. Lever piece E. Blower grid F. Blower fan G. Washer H. Flange nut...
  • Page 14: Disassembling Fan Case

    DPB-600 FAN CASE 4-2 Disassembling fan case 1. Remove torx bolts (A) and blower grid (B). 2. Remove torx bolts (C) from fan case. 3. Remove torx bolt (E) and rear handle (D). 4. Disassemble fan case (F), (G) and remove lead...
  • Page 15 DPB-600 FAN CASE 4-2 Disassembling fan case (Continued) 1. Remove nut (K) while holding it by hand so that a blower fan does not turn around (left-hand thread). Note : By holding the fan with left hand and pressing the fan by right thumb with holding a wrench, power is easily increased to fi...
  • Page 16: Disassembling Motor

    DPB-600 FAN CASE 4-3 Disassembling motor When rotation malfunction, abnormal noise and looseness, since these may be caused by bearing damage or corrosion of stator part, replace it by the following procedures. 1. Remove torx bolt (O) and motor case lid (N).
  • Page 17: Reassembling Motor

    DPB-600 FAN CASE 4-4 Reassembling motor (Service hint) 1. When installing stator assy, place the motor case on the flat place with making the bottom section upward, and push it in the arrow direction by tapping lightly with plastic hammer.
  • Page 18: Reassembling Fan Case

    DPB-600 FAN CASE 4-5 Reassembling fan case (Service hint) 1. Attach motor assy (A) to blower fan (B) so that View B the fl at part of rotor shaft of the motor assy fi ts to the rotor shaft hole of the blower fan.
  • Page 19: Battery

    DPB-600 BATTERY 5. BATTERY 5-1 Battery and charger DANGER Do not dismantle battery and the battery charger. If dismantle, there is the risk of ignition or explosion and I may lead to the death or injury. Charger Battery When there is abnormality or run out, replace the defective units as required.
  • Page 20: Charger Indicator Lights

    DPB-600 BATTERY 5-3 Charger indicator lights Will not charge – Try unplugging to reset charger Green Charging Normal charging flash Charging completed. Remove battery pack from charger. Charging Green A fully discharged battery will charge in about 72 minuites. complete Charger cannot detect battery.
  • Page 21 Printed in Japan 1701...

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