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Operator Manual
Engineered Systems
GR-K
www.hetronic.com
YOUR #1 PARTNER IN RADIO REMOTE CONTROLS
Hetronic USA
4300 Highline Blvd., Bldg. A
Oklahoma City, OK 73108
405-946-3574
Fax 405-946-3564
© 2004 Hetronic, Inc.
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any language in any form by any means without the written permission of Hetronic.
Nova-M-K
GL-K
Hetronic Canada
45 Sinclair Avenue
Halton Hills, Ontario L7G 4X4
+1-800-816-4459
Nova-L-K
Fax +1-905-702-0501
Nova-XL-K
GL-3-K
OPMN_ENG_0001.1
2/04
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Summary of Contents for HETRONIC Nova-M-K
- Page 1 © 2004 Hetronic, Inc. OPMN_ENG_0001.1 All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval 2/04 system, or translated into any language in any form by any means without the written permission of Hetronic.
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Page 2: Table Of Contents
Hetronic Battery Information ..22 Hetronic Transmitters ....10 Battery Technical Specs ... . . 22 NOVA Transmitters . -
Page 3: Introduction
The transmitter generates the electronic signal that Use only Hetronic replacement parts. The replacement communicates with the receiver. The transmitter and of any part with anything other than a Hetronic receiver are set with identical address codes and authorized replacement part may adversely affect the frequency channels. -
Page 4: Hetronic System Components
HETRONIC SYSTEM COMPONENTS To restart the system, disengage the E-stop button and press the Start/Horn button. The Hetronic radio remote control system consists of a The E-Stop responds faster than any other function. receiver and transmitter. Each system is designed to When E-Stop is engaged, the system ignores any other customer specifications. -
Page 5: Safety
SAFETY SAFETY ALERTS POSSIBLE SOURCES OF DANGER Look for this symbol to point out This system makes remote control via radio signals important safety precautions. They possible. The transmission of control commands can mean: take place around obstacles and out of the operator’s direct sight. -
Page 6: Maintenance
MAINTENANCE Always shut off power to the crane/machine and the radio remote control system before any assembly, maintenance or repair. RECEIVER INSTALLATION RECEIVER COMPONENTS WARNING: FAILURE TO FOLLOW The receiver accepts commands from the remote INSTRUCTIONS could result in personal control transmitter and interfaces with the injury and/or damage to equipment. -
Page 7: Receiver Location
Locate the Hetronic Production number decal on the receiver housing. This number is required when (5.00) Hetronic is called for any service or parts information. Be sure the decal is easily accessible when the receiver is mounted to the equipment. Please make a... - Page 8 HS-2 Receiver 400 x 400 Receiver Surrounding area must be Area must be free of free of obstructions obstructions Antenna must be vertical (pointing up). (2.38) 93.0 (3.72) 400.0 (16.00) 356.0 (14.25) 246.5 (9.86) 231.0 (9.24) 120.0 381.5 (15.25) (4.80) 116.0 400.0 (16.00) (4.64)
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Page 9: Car Antenna Installation
Hetronic or your dealer. NOTE: Improper installation of the antenna will cause When using a GainFlex antenna, there must be no intermittent signal loss. -
Page 10: Connect Electrical Wiring
HETRONIC TRANSMITTERS Each Hetronic radio remote control system is delivered The types of transmitters which can be used with the with two fully charged batteries. One is inserted in the radio remote control system are: battery compartment located on the bottom of the •... -
Page 11: Nova Transmitters
NOVA TRANSMITTER Nova-L transmitter components are shown below. The Nova transmitter is a "belly box" design. The operator uses joysticks or paddle levers to control Nova-L crane/machine motions. Standard Nova joysticks and paddle levers have proportional speed control without Option A + B detents. -
Page 12: Gl Transmitters
Nova Transmitter Functions Nova-XL transmitter components are shown below. Start/Horn Pushbutton - This pushbutton activates the Nova-XL mainline contactor and sounds the horn (if provided). If the mainline contactor is already on, pushing this button will only sound the horn. E-Stop Pushbutton - Press the E-Stop pushbutton to place the receiver in the Safe mode. - Page 13 The GL also offers a Selector toggle switch to control up to nine crane/machine motions for GL-3 transmitter components are shown below. independent/combined control. GL-3 GL transmitter components are shown below. Option Start/Horn E-STOP Hoist 2 Down Hoist 1 Down Bridge Forward Bridge Reverse Hoist 2 Up...
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Page 14: Gr Transmitter
Joysticks - Standard GL joysticks provide stepless proportional speed control without detents. Optional joysticks have five-stop speed control with detents. NOTE: GL transmitters for 5, 6, 7, and 9 motions use Bridge Forward Hoist Down Option Option two or three joysticks and a three-position Selector toggle switch. -
Page 15: Frequency And Address Settings
The selections can be A, B, or A+B. FREQUENCY AND ADDRESS SETTINGS Each Hetronic radio remote control system contains a radio frequency (RF) unit. Each system consists of a transmitter RF unit and a receiver RF unit. -
Page 16: Test Procedures
TEST PROCEDURES • Be sure there is a fully charged battery in the transmitter. WARNING: FAILURE TO FOLLOW • Insert the second battery in the charger and INSTRUCTIONS could result in personal connect the charger to a power source. Be sure injury and/or damage to equipment. -
Page 17: Operation
12. Activate the Option functions, if supplied, to test as directed, shut the entire system down and optional crane/machine functions. refer to the Troubleshooting Section of this manual. If necessary, contact Hetronic or an authorized service technician. OPERATION WARNING: FAILURE TO FOLLOW... -
Page 18: Emergency Stop
13. Pull out the "EMERGENCY STOP" pushbutton. function is labeled. For specific operational instructions, refer to the technical documentation 14. Push the green pushbutton "Start/horn" on the supplied with your transmitter, or contact Hetronic. transmitter. 15. Both the radio remote control and the TRANSMITTER SHUTDOWN crane/machine are now ready for operation. -
Page 19: Transmitter Options
RF Units TRANSMITTER OPTIONS AUTX - Auto Synthesizer - The function of a transmitter Each Hetronic radio remote control system is built to to automatically search a range to find a frequency customer specifications. You may have features that without interference. -
Page 20: Universal Transmitter
A PTO safety switch can also be incorporated into a Solid State DC Outputs joystick as a button on top of a joystick lever. This feature enables Hetronic to eliminate costly "Lift to Operate" (LTO) Joystick intermediate relay panels for DC crane/machine "Lift to Operate"... -
Page 21: Maintenance
MAINTENANCE BATTERY CHARGING SYSTEM Battery Charger Technical Specifications The Hetronic UCH-2 is a new and improved battery Charging current Normal: 300 mA charging system. It includes upgraded features to better charge and troubleshoot the battery. Fast charge: 780 mA Battery and charger contacts are gold-plated and Charge time Normal: approx. -
Page 22: Charging The Battery
Contact a CHARGE” LEDs turn off. professional hazardous waste disposal service. If you have questions or problems operating your battery charger, please contact your dealer or Hetronic. WARNING: EXPLOSIVE GASES AND FLYING DEBRIS can cause death or serious Hetronic Battery Information injury. -
Page 23: Troubleshooting
• Is the E-Stop LED illuminated on the Decoder Department or your authorized dealer. module or the E-Stop Decoder module? If a call to Hetronic Service or your Dealer is required, • Are the connections/screw terminals tight? please have the transmitter and receiver Production and System numbers available. - Page 24 PROBLEM PROBABLE CAUSE CORRECTION Transmitter is E-Stop switch engaged Pull out the E-Stop pushbutton and press transmitting (Power the Start/Horn pushbutton LED flashing), but Transmitter out of range Take the transmitter back into the range of crane/machine will not the receiver. Press the Start/Horn respond pushbutton.
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Page 25: Specifications
SPECIFICATIONS SYSTEM NOVA-XL Operating range 100 m (330 ft.) typical Weight Less than 4 lbs (incl. battery) Frequency range 400 - 470 MHz Size (L, W, H) 28.5 x 13.3 x 16.3 cm 11.2 x 5.2 x 6.4 inches Deviation +/- 2 kHz Power supply 3.6 V 1.2 Ah NiMH rechargeable... - Page 26 Weight Less than 12 lbs (incl. battery) Size (L, W, H) 30.5 x 20.3 x 20.3 cm 12 x 8.0 x 8.0 inches (Overall height with breastplate is 15.5") Power supply 3.6 V 1.2 Ah NiMH rechargeable battery Operation time Up to 20 hours Functions E-Stop pushbutton...
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Page 27: Installation / Safety Data Sheet
Hetronic assumes no responsibility for the correct operator manuals. installation of the radio remote control system. The equipment operator must ensure that the radio remote control system and the crane/machine operate correctly together. -
Page 28: Definitions
DEFINITIONS Acoustic signal A buzzer or other sound intended to be heard as an alert. Analog signal Proportional - stepless or infinite control Belly box A transmitter that is secured to the front of the operator’s body by a belt, strap or breastplate/harness. -
Page 29: Abbreviations
ABBREVIATIONS Analog to digital conversion Analog channel (German: Analog Kanal) Ampere American Wire Gauge Bits per second Central Processing Unit Digital channel (German: Digital Kanal) Electromagnetic compatibility Electromagnetic immunity EPROM Electrical programmable read-only memory Frequency modulation Ground High frequency Kilohertz Light emitting diode Lift to operate Milliampere hours... -
Page 30: Frequency Chart Cs 458
SALS_008.0_CS 458 May 2003 The Hetronic Radio Remote Control System address code and frequency channel are set at the factory. The address code and frequency channel may need to be set if you have purchased a replacement or spare transmitter. -
Page 31: Frequency Chart Cs 447
& Jumper Settings May 2003 The Hetronic Radio Remote Control System address code and frequency channel are set at the factory. The address code and frequency channel may need to be set if you have purchased a replacement or spare transmitter. -
Page 32: Frequency Chart Cs 434
& Jumper Settings May 2003 The Hetronic Radio Remote Control System address code and frequency channel are set at the factory. The address code and frequency channel may need to be set if you have purchased a replacement or spare transmitter. -
Page 33: Warranty
F.O.B: Hetronic USA, Inc. Oklahoma City, Oklahoma Hetronic, Inc., hereafter referred to as Company, guarantees all items manufactured by it against any defects of material and/or workmanship for a period of one year from the date of shipment. Company makes NO OTHER WARRANTY, EXPRESSED OR IMPLIED, AS TO THE MERCHANTABILITY OR FITNESS OF THE ITEMS FOR THEIR INTENDED USE OR AS TO THEIR PERFORMANCE.
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Questions and answers
Как ускорить ход?
To increase the speed of the HETRONIC Nova-M-K, use the joystick or paddle lever. Both provide stepless proportional speed control, meaning the farther you move the joystick or paddle from its neutral position, the greater the speed. Some optional joysticks also offer five-stop speed control with detents.
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