1.5 Potential Sources of Danger ................................4 1.6 Security Features ................................... 5 1.7 STOP in case of EMERGENCY ..............................5 1.8 Caring for your NOVA Product ................................ 5 2. Introduction and Functional Description ..............................6 2.1 Before Operating Your Wireless Control Unit ..........................6 2.2 Product Rating Plate ..................................
Nova C Operator Control Unit Nova S Operator Control Unit Nova M Operator Control Unit Nova L Operator Control Unit Nova L 2.4 Operator Control Unit Nova XL Operator Control Unit Nova XL 2.8 Operator Control Unit Nova XL 4.3 Operator Control Unit Nova XXL 4.3 Operator Control Unit...
Any modification, reconstruction or extension of the purchased operator control unit without a written consent from Hetronic automatically voids the warranty on the product. Furthermore, Hetronic, as the manufacturer and supplier of the purchased OCU assumes no liability for damages resulting from the non-observance of the safety operating instructions detailed in this user manual.
NOVA can potentially damage the unit or shorten its lifespan. Do not store your NOVA OCU in a closed container for extended periods unless it is powered off and the battery is removed. Charging the battery in a closed container poses a potential fire hazard and may shorten its lifespan.
Keep these instructions in a safe place. If you pass the product on to someone else, please ensure that you also provide all corresponding documentation, including a copy of this manual. Note: This manual does not cover the EX versions of NOVA OCUs for hazardous environments, despite the similarity of the products with those described in this manual.
USER MANUAL | NOVA OCUs 2.4 User Manual Symbol The “Read User Manual” symbol on the OCU serves as a gentle reminder for users to thoroughly read through the manual before operating the radio remote control system. Always keep this manual in a safe and easily...
• Programmable haptic feedback • Cable Control (RS232, CAN or other bus protocols). Consult for Hetronic dealer for a full list of available protocols for each OCU family. • Palm Sensor (only available on Nova M 4L, Nova C, Nova L, Nova XL, Nova XL 2.8 and Nova XXL 4.3) •...
USER MANUAL | NOVA OCUs 3.3 Standard NOVA Series OCUs The NOVA Series OCUs are available either of the following standard configurations or highly customizable variants. NOVA C Coded power key switch for secure user authentication Two 3-axis digital or proportional joystick controls or up to for proportional paddle ...
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Cable back up: Serial (RS232/CAN) through battery enclosure or connector plug. Custom cable lengths up to 20m available on request Color-coded bottom enclosure. Consult your Hetronic dealer for custom color coding Brand and control function colored decals ...
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Cable back up: Serial (RS232/CAN) through battery enclosure or connector plug. Custom cable lengths up to 20m available on request Color-coded bottom enclosure. Consult your Hetronic dealer for custom color coding Brand and control function colored decals ...
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Cable back-up: Serial (RS232/CAN) through battery enclosure or connector plug. Custom cable lengths up to 20m on request Color-coded bottom enclosure. Consult your Hetronic dealer for custom color coding Brand and control function colored decals Nova XL 2.8 Key-coded power switch for secure user authentication ...
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Cable back-up: Serial (RS232/CAN) through battery enclosure or connector plug. Custom cable lengths up to 20m on request Color-coded bottom enclosure. Consult your Hetronic dealer for custom color coding Brand and control function colored decals Nova XXL 4.3 Key-coded power switch for secure user authentication ...
Table 1. NOVA OCU Generic features Standard NOVA OCUs come with a variety of basic features, including toggle switches, pushbutton controls, rotary switches, key switches, a generic safe ISO13849, EN62745 compliant STOP button, LED status indicators, dual-axis joysticks (digital or proportional), or proportional paddle levers.
During initialization, if the OCU logic controller detects an error in the radio frequency module, address, configuration, or feedback, the OCU will still boot up. An error will be indicated by a blinking RED status LED. In such cases, all variants of the Nova C, Nova L, Nova XL, and Nova XXL OCUs may be connected to Hetronic PC-Link (please refer to the Programming and Servicing Manual for instructions) to diagnose and address the error.
Fast Blinking Critical Battery Warning Blinking Blinking Randomly Hetronic PC-Link communication Blinking On/Off Buzzer output is activated Table 2. LED and Buzzer Behavior Note: The LED behavior on NOVA S OCU is described in the respective appendix of this user manual.
When the OCU battery voltage reaches a critical level, the OCU shuts down automatically. The NOVA S OCU model is not equipped with a key switch. Refer to the appendix corresponding to this OCU model within this instruction manual for more details on how to power OFF this OCU.
In all scenarios where start-interlocking is programmed or configured, it's imperative that all control elements remain in the neutral position for the system to initiate. Ensure to consult your Hetronic dealer to confirm the availability of adequate start-interlocking safety features on your OCU, tailored to ensure the safe operation of your remote-controlled...
USER MANUAL | NOVA OCUs 6.4 Quickset Programming Typically, standard OCU configurations include a snail-rabbit toggle switch to allow switching between slow and fast speed controls associated with proportional functions. Furthermore, some OCUs include additional toggle switches or push buttons labeled with “+”...
PC H-Link tool. If the RF module is not mounted onboard the logic controller as in the case of the NOVA S and some other custom NOVA OCUs, the channel configuration depends on the SIP switch settings, as outlined in the RF module and frequency bands charts provided in the appendix of this user manual.
7.7.2 Palm Sensor The NOVA M 4L, L (excluding 2.4), XL, and XXL variants can be optionally equipped with a capacitive sensor in the palm bars (handles). The sensor can be configured to provide “man-down” detection or alternatively to force two hand operation of the OCU.
7.8.1 Installing the Control Cable 1. Switch OFF the NOVA OCU. For security reasons, it is also recommended to remove the battery from the OCU. 2. Plug in the dedicated control cable to the OCU. The other end of the control cable must be connected to the dedicated connector on the MCU or the designated port on the controlled equipment relative to the design of your machine.
7.9 Pairing OCU to MCU Standard NOVA C, L, XL and XXL OCUs can be paired to a different MCU, other than the one they were delivered with from the factory using either a tethered-cable approach or through a secure wireless method.
USER MANUAL | NOVA OCUs 8. I nstalling the Radio Remote Control For a robust and dependable remote control system, follow these vital recommendations. Entrust the installation of the remote control to skilled professionals exclusively. It's crucial to meticulously adhere to all safety instructions outlined in this manual —...
9. T roubleshooting If your NOVA OCU fails to operate following a standard start-up procedure, utilize the troubleshooting sequence provided below to identify the issue and implement necessary corrective measures. Should additional assistance be required, do not hesitate to reach out to your nearest Hetronic dealer for further guidance.
This OCU is covered by a limited warranty. Please refer to the warranty card, your purchase agreement or contact your nearest Hetronic dealer for details on warranty coverage, terms, and conditions. The warranty provided with this OCU is subject to limitations and exclusions as outlined therein.
CE Compliant Operator Control Units Hetronic hereby declares that the safety component “Radio Remote Control Type NOVA” listed in this manual are in compliance with Directive 2006/42/EU article 2(c) and are designed for installation on machinery or other devices. Furthermore, the listed safety components meet the requirements of Machinery Directive 2023/1230/EC and RED Directive 2014/53/EU relevant directives at the time of delivery from the Hetronic manufacturing facilities.
California Proposition 65 As a designer and manufacturer of electrical and electronic products, Hetronic confirms that to the best of its knowledge at the date of this statement, none of the products supplied by it contain any of the hazardous chemicals listed on California’s Safe Drinking Water &...
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USER MANUAL | NOVA OCUs IC Warning SED RSS-Gen Notice "This device complies with Industry Canada's licence-exempt RSSs. Operation is subject to the following two conditions: This device may not cause interference. This device must accept any interference, including interference that may cause undesired operation of the device."...
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Technical information subject to change without notice. Hetronic reserves the right to discontinue, make changes to, and add improvements upon its standard products at any time without public notice or obligation. Hetronic disclaims liability for any claims or damages, whether regarding property, personal...
Address Module – The memory chip inside the OCU storing the OCU configuration AUTX Automatic Transmit Base address The base address is the Hetronic PC-Link assigned address of the coder Baud rate The transmission (rate) speed measured in bits per second. Frequency Channel Search Hamming distance A measurement of data transmission safety.
8. Put rechargeable batteries on charge at the end of each shift. Chargers are not intended for outdoor use. Use only indoors. 9. Non-rechargeable batteries must NOT be used to power the OCUs. Use ONLY Hetronic rechargeable batteries. 10. Use protective gloves when surface temperature of unit exceeds 58°C (136°F) as per IEC 62368-1:2014.
Instructions, manuals, and safety warnings of the manufacturers of the equipment where Hetronic products are used, Plant safety rules and procedures of the employers and the owners of the facilities where the Hetronic products are being used, Occupational Health and Safety Administration (OSHA) regulations, ...
USER MANUAL | NOVA OCUs Appendix C - Frequency Configuration Please refer to the provided frequency lists corresponding to the specific radio modules equipped on your OCU when configuring frequency channels and scan-groups. It is essential to ensure prior knowledge of the radio module installed on your OCU to facilitate accurate configuration.
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USER MANUAL | NOVA OCUs C.2 419MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 418.9500 418.9750 419.0000 419.0250 419.0500 S1 = 0 : Manual/Fixed Channel 419.0750 S1 = 1 : Automatic Channel 419.1000 D2 = 1 : FCS TX and Scan-RX 419.1250...
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USER MANUAL | NOVA OCUs C.3 429MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 429.2500 429.2625 429.2750 429.2875 429.3000 S1 = 0 : Manual/Fixed Channel 429.3125 S1 = 1 : Automatic Channel 429.3250 D2 = 1 : FCS TX and Scan-RX 429.3375...
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USER MANUAL | NOVA OCUs C3.1 429MHz Automatic Frequency Channel Table Channel No. within Scan-Group Scan-Group No. 7,11,15,19,23,27,31,35,39,43 8,12,16,20,24,28,32,36,40,44 9,13,17,21,25,29,33,37,41,45 10,14,18,22,26,30,34,38,42,46 No function No function Scan all channels...
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USER MANUAL | NOVA OCUs C.4 434MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 433.1000 433.5500 434.0500 434.0750 434.1000 S1 = 0 : Manual/Fixed Channel 434.1250 S1 = 1 : Automatic Channel 434.1500 D2 = 1 : FCS TX and Scan-RX 434.1750...
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USER MANUAL | NOVA OCUs C.5 447MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 447.8625 447.8750 447.8875 447.9000 447.9125 S1 = 0 : Manual/Fixed Channel 447.9250 S1 = 1 : Automatic Channel 447.9375 D2 = 1 : FCS TX and Scan-RX 447.9500...
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USER MANUAL | NOVA OCUs C.6 458MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 458.5000 458.5250 458.5500 458.5700 458.6000 S1 = 0 : Manual/Fixed Channel 458.6250 S1 = 1 : Automatic Channel 458.6500 D2 = 1 : FCS TX and Scan-RX 458.6750...
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USER MANUAL | NOVA OCUs C.7 480MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 480.0500 480.0750 480.1000 480.1250 480.1500 S1 = 0 : Manual/Fixed Channel 480.1750 S1 = 1 : Automatic Channel 480.2000 D2 = 1 : FCS TX and Scan-RX 480.2250...
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USER MANUAL | NOVA OCUs C.8 868MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 869.3000 869.3250 869.3500 869.3750 869.4000 S1 = 0 : Manual/Fixed Channel 869.7000 S1 = 1 : Automatic Channel 869.7250 D2 = 1 : FCS TX and Scan-RX 869.7500...
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USER MANUAL | NOVA OCUs C.9 1216MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 1216.0375 1216.0625 1216.0875 1216.1125 1216.1375 S1 = 0 : Manual/Fixed Channel 1216.1625 S1 = 1 : Automatic Channel 1216.1875 D2 = 1 : FCS TX and Scan-RX 1216.2125...
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USER MANUAL | NOVA OCUs C.10 2400MHz Fixed Frequency Channel Table Frequency (MHz) Channel No. 2405 2410 2415 2420 2425 S1 = 0 : Manual/Fixed Channel 2430 S1 = 1 : Automatic Channel 2435 D2 = 1 : FCS TX and Scan-RX...
D.2 Display Protection Film Replacement The following instructions apply for Protection Film replacement for OCU models NOVA C, Nova L, XL and XXL and variants thereof equipped with a graphic display. The steps must followed cautiously so as not to incur any scratches/damage to the display cover or the OCU itself.
NOVA C Operator Control Unit Powering ON the OCU To power ON the NOVA C, turn the key switch to the ON or ‘1’ position following the standard procedure outlined in section 4.3 of the user manual. STOP Control from the OCU To stop control of your remote equipment, press the STOP button.
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USER MANUAL | NOVA C NOVA C Technical Specifications Impact Resistant Polymer 4xxMHz, 8xxMHz (FHSS), 9xxMHz (FHSS), HOUSING FREQUENCY RANGE Composite 1.2GHz and 2.4GHz (FHSS) H: 143mm x W: 242mm x D: 164mm DIMENSIONS ANTENNA Internal (external on request) H: 5.62” x W: 9.52” x D: 6.45”...
Powering ON the OCU Unlike the other NOVA OCUs, the NOVA S does not have a power key switch. Instead, this OCU powers up either via a push button on the side or top of the OCU (normally, this will be green in colour) or with the operation of a toggle switch. In many cases, the ‘ON’...
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USER MANUAL | NOVA S NOVA S Technical Specification 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 125mm x W: 160mm x D: 70mm DIMENSIONS ANTENNA Internal (external on request) H: 5.03” x W: 6.30” x D: 2.76”...
NOVA M Operator Control Unit Powering ON the OCU To power ON the NOVA M, turn the key switch to the ON or ‘1’ position following the standard procedure outlined in section 4.3 of the user manual. STOP Control from the OCU To stop control of your remote equipment, press the STOP button.
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USER MANUAL | NOVA M NOVA M Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 150mm x W: 180mm x D: 110mm DIMENSIONS ANTENNA Internal (external on request) H: 5.90” x W: 7.10” x D: 4.30”...
Powering ON the OCU To power on the NOVA L OCU, turn the key switch to the ON or ‘1’ position following the standard procedure outlined in section 4.3 of the user manual. Custom OCUs may not include a key switch. Check equipment manufacturer user manual for details.
OCU error. STOP Accessories and Spare Parts The standard belts for the NOVA L OCU are the neck and belly belt. Both belts can be purchased with or without the cushion. Similarly, belts purchased...
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USER MANUAL | NOVA L NOVA L Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 160mm x W: 235mm x D: 110mm DIMENSIONS ANTENNA Internal (external on request) H: 6.30” x W: 9.30” x D: 4.3”...
Tethered Control using Control Cable or Cabled Battery Back-up If equipped with this option, use the control cable provided with the purchase of your NOVA L OCU. Follow the instructions provided in section 7.8 of the user manual for further guidance. Alternatively, if OCU was purchased with the cabled battery back- up option, the corresponding cable can be used.
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OCU Display The Nova L 2.4 OCU is equipped with a full color sunlight readable TFT screen. Its graphical layout can be programmed using the Hetronic Graphics Programming (HGP) tool. The default display graphical interface includes a status bar at the top. This includes the time, signal strength bar, battery indicator and the date.
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USER MANUAL | NOVA L 2.4 Accessories and Spare Parts The standard belts for the NOVA L 2.4 OCU are the neck and belly belt. Both belts can be purchased with or without the cushion. Similarly, belts purchased with without brand logo.
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USER MANUAL | NOVA L 2.4 NOVA L 2.4 Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 205mm x W: 265mm x D: 155mm DIMENSIONS ANTENNA Internal (external on request) H: 8.10” x W: 10.40” x D: 6.10”...
Powering ON the OCU To power on the NOVA L OCU, turn the key switch to the ON or ‘1’ position following the standard procedure outlined in section 4.3 of the user manual. Custom OCUs may not include a key switch. Check equipment manufacturer user manual for details.
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OCU error. STOP Accessories and Spare Parts The standard belts for the NOVA XL OCU are the neck and belly belt. Both belts can be purchased with or without the cushion. Similarly, belts purchased...
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USER MANUAL | NOVA XL NOVA XL Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 165mm x W: 315mm x D: 170mm DIMENSIONS ANTENNA Internal (external on request) H: 6.5” x W: 12.4” x D: 6.7”...
Tethered Control using Control Cable or Cabled Battery Back-up If equipped with this option, use the control cable provided with the purchase of your NOVA XL 2.8 OCU. Follow the instructions provided in section 7.8 of the user manual for further guidance. Alternatively, if OCU was purchased with the cabled battery back- up option, the corresponding cable can be used.
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OCU Display The Nova XL 2.8 OCU is equipped with a full color sunlight readable TFT screen. Its graphical layout can be programmed using the Hetronic Graphics Programming (HGP) tool. The default display graphical interface includes a status bar at the top. This includes the time, signal strength bar, battery indicator and the date.
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USER MANUAL | NOVA XL 2.8 Accessories and Spare Parts The standard belts for the NOVA XL 2.8 OCU are the neck and belly belt. Both belts can be purchased with or without the cushion. Similarly, belts purchased with without brand logo.
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USER MANUAL | NOVA XL 2.8 NOVA XL 2.8 Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 165mm x W: 315mm x D: 170mm DIMENSIONS ANTENNA Internal (external on request) H: 6.5” x W: 12.4” x D: 6.7”...
Tethered Control using Control Cable or Cabled Battery Back-up If equipped with this option, use the control cable provided with the purchase of your NOVA XL 4.3 OCU. Follow the instructions provided in section 7.8 of the user manual for further guidance. Alternatively, if OCU was purchased with the cabled battery back- up option, the corresponding cable can be used.
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Users can switch between streams instantaneously using dedicated controls on the OCU or the display itself. Accessories and Spare Parts The standard belts for the NOVA XL 4.3 OCU are the neck and belly belt. Both belts can be purchased with or without the cushion. Similarly, belts...
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USER MANUAL | NOVA XL 4.3 NOVA XL 4.3 Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 190mm x W: 340mm x D: 205mm DIMENSIONS ANTENNA Internal (external on request) H: 7.5” x W: 13.4” x D: 8.1”...
Tethered Control using Control Cable or Cabled Battery Back-up If equipped with this option, use the control cable provided with the purchase of your NOVA XXL 4.3 OCU. Follow the instructions provided in section 7.8 of the user manual for further guidance. Alternatively, if OCU was purchased with the cabled battery back- up option, the corresponding cable can be used.
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OCU or the display itself. Accessories and Spare Parts The standard belts for the NOVA XXL 4.3 OCU are the neck and belly belt. Both belts can be purchased with or without the cushion. Similarly, belts can be purchased with or without brand logo. Refer to the online web shop on https://shop.hetronic.com.mt/en/home...
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USER MANUAL | NOVA XXL 4.3 NOVA XXL 4.3 Technical Specifications 4xxMHz, 8xxMHz, 9xxMHz, 1.2GHz and HOUSING FREQUENCY RANGE Impact Resistant Polymer Composite 2.4GHz H: 185mm x W: 370mm x D: 240mm DIMENSIONS ANTENNA Internal (external on request) H: 7.3” x W: 14.6” x D: 9.4”...
USER MANUAL | NOVA BATTERIES Battery Types and Specifications Battery MINI 3.6V/2.75Ah Grey NiMH Item No. 68301000 Technical Specification - Battery MINI 3.6V 2.75Ah Rated Capacity 2750mAh -20°C . . . 40°C, 85%RH max (for short periods less than 1 month) Storage Environment Conditions -20°C .
Battery Disposal AVOID ENVIRONMENTAL POLLUTION. Recycle your rechargeable batteries according to local recycling rules and regulations. If you have questions or problems operating your battery charger, please contact your nearest Hetronic dealer or service center. Prolonged Battery Life Avoid battery misuse, over charging, overheating or regular dropping. This can cause permanent damage to the cells.
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Leave the battery in the charger as long as required. The charger is smart enough to maintain a constant state of charge without ever over-charging the battery. EXPLOSIVE GASES AND FLYING DEBRIS can cause death or serious injury. Use only Hetronic replacement rechargeable batteries. Use of unauthorized replacement batteries could cause a...
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USER MANUAL | NOVA BATTERIES Charger Variants The charger power cable is supplied with different plugging options: EU plug, cigarette lighter plug, US plug, etc. Below is the list of the variants available. Reference ID Item Number Description 68108570.A Charger Mini 90-270VAC 300/780mA Euro-Plug with Fast Charge 68108690.A...
Leave the battery in the charger until it is needed. The charger is smart enough to keep a constant state of charge without over- charginhg the battery. EXPLOSIVE GASES AND FLYING DEBRIS can cause death or serious injury. Use only Hetronic replacement rechargeable batteries. Use of unauthorized replacement batteries could cause a battery explosion resulting in injury or death of the operator or other people in the work area.
LED Indicators The UCH 5 battery charger is equipped with two battery charging bays for Li-Ion batteries, similar to those used on the Nova C OCU. Each battery charging bay has a dedicated LED indicator which provides information about the charger operating status and the state of charge of the corresponding battery.
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