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Installation and User's Manual for Radio Remote
Installation and User's Manual for Radio Remote
Installation and User's Manual for Radio Remote
Controls used in hazardous environments
Controls used in hazardous environments
Controls used in hazardous environments
Ex manual
Ex manual
Ex manual
HETRONIC
HETRONIC
HETRONIC
Rev 0 - Oct 29, 2014
Rev 0 - Oct 29, 2014
Rev 0 - Oct 29, 2014
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Summary of Contents for HETRONIC EX Series
- Page 1 HETRONIC HETRONIC HETRONIC Installation and User’s Manual for Radio Remote Installation and User’s Manual for Radio Remote Installation and User’s Manual for Radio Remote Controls used in hazardous environments Controls used in hazardous environments Controls used in hazardous environments Ex manual...
- Page 2 All reproduction rights, either through photocopies or computer means or supports are reserved. All texts, illustrations, and drawings are the propriety of HETRONIC and their use can only be granted prior to the illustrations, and drawings are the propriety of HETRONIC and their use can only be granted prior to the illustrations, and drawings are the propriety of HETRONIC and their use can only be granted prior to the formal permission of HETRONIC.
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Page 3: Table Of Contents
OPERATION............................10 2.1. Battery Use............................10 2.1.1. Replacing rechargeable batteries ..................... 10 2.1.2 Charging the Hetronic EX-battery using Charger MINI UCH-2-AC-EX or MINI UCH-2-DC-EX ..11 2.1.3 Battery MINI-EX-_ _ _ ........................ 13 2.2. Cable Control Function ........................14 2.2.1. Approved Control Cables ......................14 2.2.2. - Page 4 2.6. Frequencies and addressing ......................19 INSTALLATION INSTRUCTIONS......................20 3.1. Connection information and start-up....................20 3.2. Mounting the receiver ........................ 20 3.3 Antenna location..........................21 MAINTENANCE ........................... 22 DISPOSAL ............................22 TECHNICAL DATA..........................23 6.1. General Information ........................23 6.2. Rechargeable batteries and battery charger ................... 24 6.2.1.
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Page 5: Safety
If the product is used under the conditions described in the installation and operation instructions, and the intended application as per the rating plate. In case of unauthorized modifications carried out by the user Hetronic cannot be held responsible for any damage caused. -
Page 6: Safety Guidelines
1.2. Safety Guidelines 1.2. Safety Guidelines 1.2. Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as This manual contains notices you have to observe in order to ensure your personal safety, as well as This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. -
Page 7: Qualified Operators
When taking the spare battery into the hazardous area, it is absolutely necessary When taking the spare battery into the hazardous area, it is absolutely necessary When taking the spare battery into the hazardous area, it is absolutely necessary for the operator to keep it with him. for the operator to keep it with him. -
Page 8: Protection Devices
This will prevent undesired use or misuse of the transmitter by third parties. 1.6. Protection devices All of Hetronic’s industrial radio Controls are fitted with a STOP button on the transmitting unit. Some other protection devices exist in the Radio Control system which automatically intervene whenever: The transmission range is exceeded. -
Page 9: How To React In Case Of Emergency
1.7. How to react in case of Emergency In an emergency, immediately press the red EMERGENCY STOP button on the machine or the STOP button on the transmitter. Proceed as instructed in the operating instructions for your machine. Ex manual Rev 0 - Oct 29, 2014... -
Page 10: Operation
HETRONIC radio remote control systems are delivered with an HETRONIC EX-battery charger 10- 30VDC or 90-270VAC and two rechargeable EX HETRONIC batteries. The operating time with a 30VDC or 90-270VAC and two rechargeable EX HETRONIC batteries. The operating time with a 30VDC or 90-270VAC and two rechargeable EX HETRONIC batteries. -
Page 11: Charging The Hetronic Ex-Battery Using Charger Mini Uch-2-Ac-Ex Or Mini Uch-2-Dc-Ex
Use Hetronic original spare parts only! If not, there is Use Hetronic original spare parts only! If not, there is Use Hetronic original spare parts only! If not, there is danger of an explosion. Chemical substances that leak or danger of an explosion. Chemical substances that leak or danger of an explosion. - Page 12 Battery Battery Battery Battery Battery Battery Reduction Reduction Reduction Blocks Blocks Blocks Transmitter Transmitter Transmitter Battery charger Battery charger Battery charger (Fig. 2) (Fig. 2) (Fig. 2) (Fig. 3) (Fig. 3) (Fig. 3) The battery charger includes a charging processor which controls and regulates the whole The battery charger includes a charging processor which controls and regulates the whole The battery charger includes a charging processor which controls and regulates the whole charging process.
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Page 13: Battery Mini-Ex
The spare battery can be taken into a hazardous area, but the operator has to keep it safe at all times. The battery must only be charged in HETRONIC battery chargers specially marked with EX, type MINI UHC-2-AC-EX or MINI UHC-2-DC-EX and ONLY outside hazardous areas. -
Page 14: Cable Control Function
2.2. Cable Control Function 2.2. Cable Control Function Hetronic Radio Remote Controls can optionally be equipped with cable control function. This enables Hetronic Radio Remote Controls can optionally be equipped with cable control function. This enables Hetronic Radio Remote Controls can optionally be equipped with cable control function. This enables... -
Page 15: Plugging The Control Cable
Please refer to the transmitter and receiver diagram included with these operating instructions for the control element arrangement of your radio remote control system. The diagram forms an integral part of these operating instructions. The following is a description of those control elements that are standard on HETRONIC radio remote control systems. 2.4. Operation Before you use the system, you must carry out the safety checks described in sections 2.4.1. -
Page 16: Visual Checks
A diagram of your transmitter version is included with these operating instructions. The diagram A diagram of your transmitter version is included with these operating instructions. The diagram A diagram of your transmitter version is included with these operating instructions. The diagram forms part of the operating instructions. -
Page 17: Safety Checks And Starting The Radio Remote Control
2.4.2. Safety checks and starting the radio remote control Check the charge state of your transmitter’s rechargeable battery In the event that your transmitter is equipped with a STOP button, ensure that it is not activated. If the button is activated, unlock it. Start the machine to be controlled remotely. -
Page 18: Fault Troubleshooting Table
Only use rechargeable batteries approved by HETRONIC. No radio link. Check that a yellow and red LED flash on the receiver. If not, please contact your dealer. -
Page 19: Frequencies And Addressing
Contact your dealer for details. 2.6. Frequencies and addressing Radio remote control systems from HETRONIC include a CS419, CS429, CS434, CS447 or CS458 RF module synthesizer. The transmitter must never be used without an aerial, as this can destroy the RF module. -
Page 20: Installation Instructions
3.1. Connection information and start-up 3.1. Connection information and start-up The Hetronic radio remote control may only be connected by a qualified expert familiar with the The Hetronic radio remote control may only be connected by a qualified expert familiar with the The Hetronic radio remote control may only be connected by a qualified expert familiar with the machine to be operated (see section 4., “Maintenance”). -
Page 21: Antenna Location
Antenna extension cables can be used to shift the antenna location away from the receiver. These are available at your closest Hetronic dealer. Projecting aerials can be ordered with 1.5, 3.0 and 5.0 meter extension lines. -
Page 22: Maintenance
4. Maintenance 4. Maintenance 4. Maintenance The employer is responsible for ensuring that devices for the wireless transmission of control The employer is responsible for ensuring that devices for the wireless transmission of control The employer is responsible for ensuring that devices for the wireless transmission of control commands are inspected by a qualified expert on a regular basis, and at the latest once annually. -
Page 23: Technical Data
6. Technical data 6.1. General Information Frequency range: 400 - 470 MHz. 869MHz, 915MHz, 2,4GHz RF synthesizer: Microprocessor-controlled PLL synthesizer with over 32 selectable frequencies RF output: 10 mW ERP RF certifications: Certified for frequency ranges subject to approval and freely assignable frequency ranges in over 40 states for US Modulation: FM - narrow bandwidth... -
Page 24: Rechargeable Batteries And Battery Charger
6.2. Rechargeable batteries and battery charger Type: BATT-EX-HET-2300 Type of Protection: Ex ia I Mb, Ex ia IIC T4 Gb, Ex ia IIIC 130°C Db. Battery MINI-EX-IIC / type of protection II 2G EEx ia IIC T4 Battery charger type MINI UHC-2AC-EX / MINI UHC-2DC-EX ATEX EG Type-examination certificate according to Appendix VI of EU –... -
Page 25: Battery Charger
6.2.2. Battery charger: Operating voltage MINI UCH-2-AC-EX: 90-270Vac MINI UCH-2-DC-EX: 10-30 Vdc Charging current: 300mA Open circuit voltage: Approx. 19 Vdc 6.3. Transmitter Type: Ergonomically-shaped housing Housing material: The transmitter is of plastic and has an antistatic or conductive surface (surface resistance between 10 Ω... -
Page 26: Antenna
Master switch/joystick: All master switches have an automatic reset function, are moisture resistant and ergonomically designed EX-protection: Type of protection - intrinsically safe “i” ▪ I M2 EEx ia I ▪ II 2G Eex ia IIB T4 ▪ II 2G EEx ia IIC T4 Ambient temperature: T0 = -20ºC to +40ºC 6.4. - Page 27 Receiver for EX-Zone 1 in different versions Receiver for EX-Zone 1 in different versions Receiver for EX-Zone 1 in different versions Category: Category: Category: II 2G EEx dem IIB T6 or IIC T6 II 2G EEx dem IIB T6 or IIC T6 II 2G EEx dem IIB T6 or IIC T6 Protection class: Protection class:...
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Page 28: Standard Options
6.6. Standard options Proportional or digital feedback signals with or without LCD display, Push to operate master switch, interlocking of individual functions, push to operate joysticks, transmitter for multiple receivers, tandem operation, spare transmitter. Ex manual Rev 0 - Oct 29, 2014... -
Page 29: Appendix A
This form must be completed and signed by the person responsible for undertaking installation of the system. HETRONIC will not accept liability for the correctness of the installation of the radio remote control system. As the operator, you have responsibility for ensuring that the radio remote control... - Page 30 Ex manual Ex manual Ex manual Rev 0 - Oct 29, 2014 Rev 0 - Oct 29, 2014 Rev 0 - Oct 29, 2014...
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