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Operator Manual
Nova-M Digital Systems
www.hetronic.com
YOUR #1 PARTNER IN RADIO REMOTE CONTROLS
Hetronic USA
4300 Highline Blvd., Bldg. A
Oklahoma City, OK 73108
405-946-3574
Fax 405-946-3564
© 2004 Hetronic, Inc.
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any language in any form by any means without the written permission of Hetronic.
NOVA-M DIG-V04
NOVA-M DIG-V05
Hetronic Canada
45 Sinclair Avenue
Halton Hills, Ontario L7G 4X4
+1-800-816-4459
Fax +1-905-702-0501
OPMN_NOVA-M_0001.0
9/04
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Table of Contents
Related Manuals for HETRONIC NOVA-M Series
Summary of Contents for HETRONIC NOVA-M Series
- Page 1 © 2004 Hetronic, Inc. OPMN_NOVA-M_0001.0 All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval 9/04 system, or translated into any language in any form by any means without the written permission of Hetronic.
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Page 2: Table Of Contents
LED Designations & Layout ..16 Hetronic System Components... . . 4 Operation ......17 Transmitter Standard Features . -
Page 3: Introduction
Thank you for purchasing the Hetronic radio remote Use only Hetronic replacement parts. The replacement control system. Hetronic radio remote controls are the of any part with anything other than a Hetronic highest caliber in remote control value, performance authorized replacement part may adversely affect the and safety. -
Page 4: Hetronic System Components
HETRONIC SYSTEM COMPONENTS SYSTEM OVERVIEW The Hetronic radio remote control system consists of a Theory of Operation receiver and transmitter with belt, battery charger, and The Hetronic radio remote control system includes a two rechargeable batteries. transmitter and a receiver. These systems operate over... -
Page 5: Receiver Safe Mode
Receiver Safe Mode The following conditions cause the receiver to go into Safe mode: • The transmitter goes into Sleep Mode • Radio signal interference • Transmitter out of operating range • E-Stop button is activated • E-Stop circuit failure •... -
Page 6: Safety
SAFETY SAFETY ALERT POSSIBLE SOURCES OF DANGER Look for this symbol to point out This system makes remote control via radio signals important safety precautions. They possible. However, the transmission of control mean: commands can take place around obstacles and out of the operator’s direct sight. -
Page 7: Receiver Installation
RECEIVER INSTALLATION RECEIVER COMPONENTS The receiver accepts commands from the remote control transmitter and interfaces with the crane/machine controls to activate crane/machine WARNING: FAILURE TO FOLLOW functions. Receiver components are shown below. INSTRUCTIONS could result in personal Mounting dimensions are shown later in this section. injury and/or damage to equipment. -
Page 8: Receiver Location
This number is required when protection from violent impact from debris or thrown Hetronic is called for any service or parts information. materials and is easily accessible. The receiver Be sure the decal is easily accessible when the housing is rated IP65 and can withstand direct water jet receiver is mounted to the equipment. -
Page 9: Mounting The Receiver
RX 20-0020 and RX 20-0021 Receiver Mounting mounting surface. Dimensions 6. Please refer to the appropriate illustration for mounting dimensions. Contact Hetronic for more information or if you have questions. 7. Lay out the wire runs. Use #16 AWG (size 1.5 metric) minimum for power wiring. -
Page 10: Standard External Antenna Installation
Hetronic or your dealer. NOTE: Improper installation of the antenna will cause When using a GainFlex antenna, there must be no intermittent signal loss. -
Page 11: Connect Electrical Wiring
CONNECT ELECTRICAL WIRING Nova-M Dig-V04 System with RX 14 Outputs Connect all remaining wires (power supply, E-stop start/horn, etc.) according to the wiring diagram of the crane/machine and the radio remote control. The receiver outputs are shown in the following illustrations. Emergency Stop DK25... -
Page 12: Nova-M V04 With Rx 20 Outputs
Nova-M Dig-V04 System with RX 20-0021 Outputs REL6-RX DK11 DK12 DK13 Emergency DK20 Stop DK23 DK24 DK25 DK26 DK27 DK28 DK29 DK30 DK17 DK18 DK19 DK20 DK21 DK22 DK14 1 2 3 4 5 6 S2-1 S2-2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12... -
Page 13: Nova-M V05 With Rx 20 Outputs
Nova-M Dig-V05 System with RX 20-0020 Outputs REL6-RX Emergency DK30 Stop DK25 DK26 DK8 DK27 DK28 DK3 DK4 DK12 DK13 DK9 DK10 DK15 DK16 DK11 1 2 3 4 5 6 S2-1 S2-2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12... -
Page 14: Overhead Traveling Crane (Mat. Handl.)
Typical Overhead Traveling Crane Supply, Start, & E-Stop Wiring for RX 14, RX 20-0021 NOTE: Material Handling Only. 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 MAINLINE... -
Page 15: Nova-M Digital Transmitters
NOVA-M DIGITAL TRANSMITTERS Each Hetronic radio remote control system is delivered with two fully charged NiMH batteries. One is inserted CAUTION: AVOID INJURY OR DAMAGE - in the battery compartment located on the back of the Operating the transmitter without its antenna transmitter. -
Page 16: Test The System
Check the following list before turning the transmitter WARNING: FAILURE TO FOLLOW • Be sure there is a fully charged battery pack in INSTRUCTIONS could result in personal the transmitter. injury and/or damage to equipment. Read and • Push in the E-Stop button. understand the safety instructions in all •... -
Page 17: Operation
Troubleshooting Section. If necessary, contact Hetronic or your Dealer. Switch WARNING: The Receiver settings are set at the factory and should be changed by Hetronic service personnel only. -
Page 18: Holding The Transmitter
Holding the transmitter improperly while safety check. Contact Hetronic or your dealer operating the crane/machine could result in immediately to repair the system. NEVER unexpected crane/machine response. -
Page 19: Maintenance
1. Remove the spent disposable batteries from the battery adaptor pack, and dispose of properly. FLYING DEBRIS can cause death or serious injury. Use only Hetronic replacement 2. Insert three fresh batteries into the battery rechargeable batteries. Use of unauthorized adaptor pack as shown. -
Page 20: Battery Charging System
Charging the Battery 1. Insert the battery by placing the end with Features gold-plated contacts into the battery charger • Normal charge or Fast charge of Hetronic cavity. standard batteries 2. Slide the battery into the battery charger cavity • Trickle charge - After charging process is until the battery drops and latches into place. -
Page 21: Rf Modules
The frequency channel of the transmitter must be set to the frequency channel of the receiver it is going to control. Each Hetronic radio remote control system is pre-set at the factory with the correct frequency channel in the transmitter and receiver. The... -
Page 22: Cs 458 Rf-Synthesizer
& Jumper Settings May 2003 The Hetronic Radio Remote Control System address code and frequency channel are set at the factory. The address code and frequency channel may need to be set if you have purchased a replacement or spare transmitter. -
Page 23: Cs 447 Rf-Synthesizer
& Jumper Settings May 2003 The Hetronic Radio Remote Control System address code and frequency channel are set at the factory. The address code and frequency channel may need to be set if you have purchased a replacement or spare transmitter. -
Page 24: Cs 434 Rf-Synthesizer
SALS_009.0_CS 434 May 2003 The Hetronic Radio Remote Control System address code and frequency channel are set at the factory. The address code and frequency channel may need to be set if you have purchased a replacement or spare transmitter. -
Page 25: Std-402 Rf-Synthesizer
STD-402 RF-SYNTHESIZER Description of the Transmitter Module The RF unit has a permanently affixed antenna and Description of the Functions receives input power and TTL data by the 3-pin Dubox The frequency range of the STD-402 synthesizer connector (see picture). extends from 429.2500 MHz to 429.7375 Mhz. -
Page 26: Cs 429 Rf-Synthesizer
STD-402 429 MHZ Hetronic CS 429 Frequency & DIP Switch Settings SALS_010.0_CS 429 May 2003 Channel Channel Scan 7, 11, 15, 19, 23, 27, 31, 35, 39, 43 8, 12, 16, 20, 24, 28, 32, 36, 40, 44 9, 13, 17, 21, 25, 29, 33, 37, 41, 45... -
Page 27: Troubleshooting
Warranty validity is based on regular inspection and information is provided on the Hetronic system cleaning of the radio remote control equipment. labels. • Are there other Hetronic systems at or near the machine site? Transmitter • Is the EMERGENCY STOP pushbutton pulled out? •... - Page 28 COMMON PROBLEMS The following are common problems associated with using the Hetronic Nova-M Digital system, and their possible solutions. For help in diagnosing problems in the receiver, refer to the drawing in the “Test the System” on page 16 of this manual that shows the location of each diagnostic LED.
- Page 29 External antenna (if used) has loose Tighten antenna and ground connection. connection, poor grounding or Contact Hetronic or your Dealer for more interference information on external antennas. Surge suppressors not installed on Install RC type surge suppressors on all...
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Page 30: Specifications
SPECIFICATIONS Operating power 48/110/240 VAC 50/60 Hz (+/- 20%) 12/24 VDC (+/- 20%) NOVA-M DIGITAL SYSTEM Current <100 mA Operating range 100 m (330 ft.) typical Safety features Self-monitoring E-Stop circuits Frequency range 400 - 470 MHz Fail-safe, spring forced E-Stop relay Deviation +/- 2 kHz Self-test during start-up and... - Page 31 BATTERY CHARGER Charging current Normal: 200 mAh Fast charge: 680 mAh Charge time Normal: approx. 6 hours (Standard Hetronic Fast charge: less than 2 hours 1200 mAh battery) (no damage to battery, or negative effect to duty cycles) Temperature range -20°C to +75°C (-4°...
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Page 32: Installation / Safety Data Sheet
Hetronic assumes no responsibility for the correct operator manuals. installation of the radio remote control system. The equipment operator must ensure that the radio remote control system and the crane/machine operate correctly together. -
Page 33: Definitions & Awg Metric Conversions
DEFINITIONS Acoustic signal A buzzer or other sound intended to be heard as an alert. Analog signal Proportional - stepless or infinite control Belly box A transmitter that is secured to the front of the operator’s body by a belt, strap or breastplate/harness. -
Page 34: Abbreviations
ABBREVIATIONS Analog to digital conversion Analog channel (German: Analog Kanal) Ampere American Wire Gauge Bits per second Central Processing Unit Digital channel (German: Digital Kanal) Electromagnetic compatibility Electromagnetic immunity EPROM Electrical programmable read-only memory Frequency modulation Ground High frequency Kilohertz Light emitting diode Lift to operate Milliampere hours... -
Page 35: Warranty
F.O.B: Hetronic USA, Inc. Oklahoma City, Oklahoma Hetronic, Inc., hereafter referred to as Company, guarantees all items manufactured by it against any defects of material and/or workmanship for a period of one year from the date of shipment. Company makes NO OTHER WARRANTY, EXPRESSED OR IMPLIED, AS TO THE MERCHANTABILITY OR FITNESS OF THE ITEMS FOR THEIR INTENDED USE OR AS TO THEIR PERFORMANCE.
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